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Projet 1000 & 1500 :
How to Print Great Parts
3D Systems Partner
March Webinar
2012-0329
Projet 1000 & 1500 : How to Print Great
Parts
Table of Contents
Introduction
SW Tips and Definitions
Setup Tips
Material Selection
Print Preview- Tip of the Day
Part Setup Tips
Cleaning Tips
Questions
SW & Setup Tips
SW Term Highlights and Help Pages
–

Focus on Simple and Quick Information

SW Quick Links for Setup
–
–
–
–

Material Tray Setup
Cartridge Setup
Material Coating Test
Coating Videos

CLEAN PRINTERS PRINT
BETTER PARTS !!!!
SW & Setup Tips: Setup

Go to SW and Preview Tip Links
Be sure glass is clean and dry
–

If coating looks ‘wet’ beneath tray during coat test.
Remove and clean.

Gasket should be dry and provide an even
seal.
SW & Setup Tips: Setup
Check Vacuum using
Diagnostics under
Advanced menu
Vacuum Should be ~150
units below the Ambient
[vacuum in image is not
good]
If vacuum is not adequate,
remove material tray and
check gasket location and
condition.
SW & Setup Tips: Setup
Check film coating
–

–

View low and optimal coating and material level
videos under Tips on menu bar
Verify no debris is in tray
SW & Setup Tips: Setup

Check bottom of
material tray before
inserting into printer.
–
–

Remove dust and debris
Bottom side should be
‘rough’
Material under film…need to remove and clean
Print Setup Check List
Is printer clean?
Is vacuum adequate?
Is coating clean?
Is material level in tray correct?
If answer is yes to all 4-checks…Go to Prints
selection on menu bar and choose New to
open SW to create print
Projet 1000 &1500
Print Material Selection
Projet 1000 prints only with Visijet® FTI-Ivory
Projet 1500 is capable of printing with 6-different
materials. All materials have low distortion properties,
and have a plastic like appearance.
–

Visijet® FTI-Ivory- all purpose material

–

Visijet® FTI-Zoom- for high speed and draft capability
Visijet® FTI-Grey- great for showing detail in parts
Visijet® FTI-Black- consistent opacity black material
Visijet® FTI-Blue- deep blue material
Visijet® FTI-Red- bright red great for detail and surface quality

–
–
–
–
Visijet® FTI-Ivory: All purpose material
Visijet® FTI-Ivory: All purpose material
Multiple Colors Available

Zoom not shown in image
Visijet® FTI-Zoom:
High speed and draft capability
Visijet® FTI-Zoom:
High speed and draft capability

Prints up to 0.8 inches per hour.
That means large 8inch tall part can be printed in up to 10 hours
Visijet® FTI-Grey:
Great for showing detail in parts
Visijet® FTI-Grey:
Great for showing detail in parts
Visijet® FTI-Black:
Consistent opacity black material
Multiple Colors Available
Visijet® FTI-Blue:
Deep blue material
Visijet® FTI-Red:
Bright red great for detail and surface quality
Visijet® FTI-Red:
Bright red great for detail and surface quality
Print Preview : Tip of the Day
Tip of Day is where Best Practices
are documented for the User.
Tips are added as they are
developed.
Tip of Day opens each time Print
Preview is opened or a new print
is created.
The More Details button will open
an htm file for immediate viewing.
Print Preview :
Tip of the Day Current List
Print Preview Basic Tutorial
Tilting Part Tips & Advantages - Webinar Example
Preview Generated Supports - Webinar Example
How to use Edit Supports Feature - Webinar Example
Tips for Building Small Parts - Webinar Example
Building Large Thick Parts - Webinar Example
Repetitive Part Printing - Webinar Example
Build Weight Estimates
How to View Supports After Support Generation
How to Support Medium to large Parts at an Angle - Webinar
Example
Print Preview Webinar Examples
Preview Supports & Support Editing
Printing Cover Sets for Assembly & Support
Removal
Corner Support Check & Support Editing
Preview Supports & Support Editing
Support Generation- Oriented Flat
Preview Supports & Support Editing
Support Generation- 15-degree Tilt
Preview Supports & Support Editing
Support Generation- 15-degree Tilt
User Edited Supports

Manually add a two supports to base to improve print reliability for corners.
Printing Cover Sets for Assembly:
Support Generation- Oriented Flat
Printing Cover Sets for Assembly:
Support Generation- Oriented Standing

Oriented to:
1. Reduce Support Cleanup and scarring
2. Insure no supports are on mating features
3. Rotate facing the same direction to account for directional shrink
Printing Cover Sets for Assembly:
Support Generation- Oriented Standing
User Edited Supports

Manually add a few supports to base to improve print reliability for ‘top-heavy’ part
Corner Support Check & Editing:
Initial Support Generation
Corner Support Check & Editing:
User Edited Support

Manually add a few supports to base to improve print reliability for ‘top-heavy’ part
Post Processing
Good Post Processing practices can add a
great deal to your part quality.
Tips such as support removal before final
cure can help scarring.
Derek Johnson will be doing a seminar in the
near future regarding post processing.
Questions?

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How to print great parts webinar projet1500

  • 1. Projet 1000 & 1500 : How to Print Great Parts 3D Systems Partner March Webinar 2012-0329
  • 2. Projet 1000 & 1500 : How to Print Great Parts Table of Contents Introduction SW Tips and Definitions Setup Tips Material Selection Print Preview- Tip of the Day Part Setup Tips Cleaning Tips Questions
  • 3. SW & Setup Tips SW Term Highlights and Help Pages – Focus on Simple and Quick Information SW Quick Links for Setup – – – – Material Tray Setup Cartridge Setup Material Coating Test Coating Videos CLEAN PRINTERS PRINT BETTER PARTS !!!!
  • 4. SW & Setup Tips: Setup Go to SW and Preview Tip Links Be sure glass is clean and dry – If coating looks ‘wet’ beneath tray during coat test. Remove and clean. Gasket should be dry and provide an even seal.
  • 5. SW & Setup Tips: Setup Check Vacuum using Diagnostics under Advanced menu Vacuum Should be ~150 units below the Ambient [vacuum in image is not good] If vacuum is not adequate, remove material tray and check gasket location and condition.
  • 6. SW & Setup Tips: Setup Check film coating – – View low and optimal coating and material level videos under Tips on menu bar Verify no debris is in tray
  • 7. SW & Setup Tips: Setup Check bottom of material tray before inserting into printer. – – Remove dust and debris Bottom side should be ‘rough’ Material under film…need to remove and clean
  • 8. Print Setup Check List Is printer clean? Is vacuum adequate? Is coating clean? Is material level in tray correct? If answer is yes to all 4-checks…Go to Prints selection on menu bar and choose New to open SW to create print
  • 9. Projet 1000 &1500 Print Material Selection Projet 1000 prints only with Visijet® FTI-Ivory Projet 1500 is capable of printing with 6-different materials. All materials have low distortion properties, and have a plastic like appearance. – Visijet® FTI-Ivory- all purpose material – Visijet® FTI-Zoom- for high speed and draft capability Visijet® FTI-Grey- great for showing detail in parts Visijet® FTI-Black- consistent opacity black material Visijet® FTI-Blue- deep blue material Visijet® FTI-Red- bright red great for detail and surface quality – – – –
  • 10. Visijet® FTI-Ivory: All purpose material
  • 11. Visijet® FTI-Ivory: All purpose material
  • 12. Multiple Colors Available Zoom not shown in image
  • 13. Visijet® FTI-Zoom: High speed and draft capability
  • 14. Visijet® FTI-Zoom: High speed and draft capability Prints up to 0.8 inches per hour. That means large 8inch tall part can be printed in up to 10 hours
  • 15. Visijet® FTI-Grey: Great for showing detail in parts
  • 16. Visijet® FTI-Grey: Great for showing detail in parts
  • 20. Visijet® FTI-Red: Bright red great for detail and surface quality
  • 21. Visijet® FTI-Red: Bright red great for detail and surface quality
  • 22. Print Preview : Tip of the Day Tip of Day is where Best Practices are documented for the User. Tips are added as they are developed. Tip of Day opens each time Print Preview is opened or a new print is created. The More Details button will open an htm file for immediate viewing.
  • 23. Print Preview : Tip of the Day Current List Print Preview Basic Tutorial Tilting Part Tips & Advantages - Webinar Example Preview Generated Supports - Webinar Example How to use Edit Supports Feature - Webinar Example Tips for Building Small Parts - Webinar Example Building Large Thick Parts - Webinar Example Repetitive Part Printing - Webinar Example Build Weight Estimates How to View Supports After Support Generation How to Support Medium to large Parts at an Angle - Webinar Example
  • 24. Print Preview Webinar Examples Preview Supports & Support Editing Printing Cover Sets for Assembly & Support Removal Corner Support Check & Support Editing
  • 25. Preview Supports & Support Editing Support Generation- Oriented Flat
  • 26. Preview Supports & Support Editing Support Generation- 15-degree Tilt
  • 27. Preview Supports & Support Editing Support Generation- 15-degree Tilt User Edited Supports Manually add a two supports to base to improve print reliability for corners.
  • 28. Printing Cover Sets for Assembly: Support Generation- Oriented Flat
  • 29. Printing Cover Sets for Assembly: Support Generation- Oriented Standing Oriented to: 1. Reduce Support Cleanup and scarring 2. Insure no supports are on mating features 3. Rotate facing the same direction to account for directional shrink
  • 30. Printing Cover Sets for Assembly: Support Generation- Oriented Standing User Edited Supports Manually add a few supports to base to improve print reliability for ‘top-heavy’ part
  • 31. Corner Support Check & Editing: Initial Support Generation
  • 32. Corner Support Check & Editing: User Edited Support Manually add a few supports to base to improve print reliability for ‘top-heavy’ part
  • 33. Post Processing Good Post Processing practices can add a great deal to your part quality. Tips such as support removal before final cure can help scarring. Derek Johnson will be doing a seminar in the near future regarding post processing.