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Residual capacity from aggregate interlock
        Case: cracked concrete slab bridge




   11-07-2012




Eva Lantsoght, Cor van der Veen, Joost Walraven

            Delft
            University of
            Technology

            Challenge the future
Introduction (1)

• 50-year-old concrete slab bridge with
  traffic restrictions
• Extensive cracking in southern
  concrete approach bridge
• Result of settlement
• Flexural reinforcement yielded at
  crack

• Cores: C33/45
• Reinforcement QR 240:
fyd =209 MPa; εsu = 19% – 38%



           Residual capacity from aggregate interlock of cracked concrete slab bridge   2
flexural                     through crack
Introduction (2)




                                d = 413mm (side) to 493mm (mid)
                                φbottom 14mm – 200mm
                                φtop 25mm – 100mm

     Residual capacity from aggregate interlock of cracked concrete slab bridge   3
through crack
Aggregate interlock


• Aggregates stronger than cement paste
• Particles interlock with opposite face + resist shear displacement

• Contribution to shear capacity: 33% - 90%
• Slab bridge, 1% rebar: aggregate interlock is main shear carrying
  mechanism

• Fundamental model by Walraven
• Shear + axial stress: σ & τ, ∆ & w

• Unreinforced sections: crack-opening
• Reinforced sections: capacity
         Residual capacity from aggregate interlock of cracked concrete slab bridge   4
Calculations (1)
Shear & Aggregate interlock
• Shear capacity (inclined cracking load)
• VVBC = 273 kN/m (side) and 325 kN/m (mid)

•   Aggregate interlock – no tension on cross-section
•   Based on shear stress capacity τ of reinforced crack
•   Plain reinforcement => 0.5ρl
•   Vagg = 1575 kN/m (side) and 1679 kN/m (mid)

• Large resistance provided by aggregate interlock action

• Rusted bearings => deformation due to ∆T is restrained
• Conservative assumption: full concrete cross-section in tension
    Fclamp   As ,bottom  As ,top  f y  f ctk d i b
            Residual capacity from aggregate interlock of cracked concrete slab bridge   5
Calculations (2)
Maximum crack width (1)

• Relation between w and aggregate interlock capacity
• Expressions for unreinforced section
• Based on graph (Walraven, 1981): Δ = 1.25w




        Residual capacity from aggregate interlock of cracked concrete slab bridge   6
Calculations (3)
Maximum crack width (2)

• Find: crack width Vu_unr < VVBC or Fax < Fclamp




                                                                   wmax ≈ 1 mm




         Residual capacity from aggregate interlock of cracked concrete slab bridge   7
Calculations (4)
Axial force equilibrium

•   wmax ~ rebar, tension in concrete cross-section (vary % Ftc)
•   Requirement: Vagg ≥ 2VVBC
•   Find associated ∆
•   Find Nagg(wmax,∆) (clamping effect)
•   Remaining capacity of top reinforcement to resist tension:
    Ntension = As,topfy – Nagg

• Compare to Ftc => Equilibrium?

• Result: maximum 71% of restraint



           Residual capacity from aggregate interlock of cracked concrete slab bridge   8
Proposed actions + Conclusions


• Replace rusted steel bearings by elastomeric bearings
• Open bridge for all traffic

• Quantify amount of restraint through measurements at support
• Measurement points for cracks every 3m (lane width)

• Special cases: use aggregate interlock to check cracked cross-
  sections in shear
• Quantifies residual bearing capacity
• Shear and axial compression



        Residual capacity from aggregate interlock of cracked concrete slab bridge   9
Contact:
Eva Lantsoght
E.O.L.Lantsoght@tudelft.nl
+31(0)152787449

                Residual capacity from aggregate interlock of cracked concrete slab bridge   10

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Residual capacity from aggregate interlock

  • 1. Residual capacity from aggregate interlock Case: cracked concrete slab bridge 11-07-2012 Eva Lantsoght, Cor van der Veen, Joost Walraven Delft University of Technology Challenge the future
  • 2. Introduction (1) • 50-year-old concrete slab bridge with traffic restrictions • Extensive cracking in southern concrete approach bridge • Result of settlement • Flexural reinforcement yielded at crack • Cores: C33/45 • Reinforcement QR 240: fyd =209 MPa; εsu = 19% – 38% Residual capacity from aggregate interlock of cracked concrete slab bridge 2
  • 3. flexural through crack Introduction (2) d = 413mm (side) to 493mm (mid) φbottom 14mm – 200mm φtop 25mm – 100mm Residual capacity from aggregate interlock of cracked concrete slab bridge 3
  • 4. through crack Aggregate interlock • Aggregates stronger than cement paste • Particles interlock with opposite face + resist shear displacement • Contribution to shear capacity: 33% - 90% • Slab bridge, 1% rebar: aggregate interlock is main shear carrying mechanism • Fundamental model by Walraven • Shear + axial stress: σ & τ, ∆ & w • Unreinforced sections: crack-opening • Reinforced sections: capacity Residual capacity from aggregate interlock of cracked concrete slab bridge 4
  • 5. Calculations (1) Shear & Aggregate interlock • Shear capacity (inclined cracking load) • VVBC = 273 kN/m (side) and 325 kN/m (mid) • Aggregate interlock – no tension on cross-section • Based on shear stress capacity τ of reinforced crack • Plain reinforcement => 0.5ρl • Vagg = 1575 kN/m (side) and 1679 kN/m (mid) • Large resistance provided by aggregate interlock action • Rusted bearings => deformation due to ∆T is restrained • Conservative assumption: full concrete cross-section in tension Fclamp   As ,bottom  As ,top  f y  f ctk d i b Residual capacity from aggregate interlock of cracked concrete slab bridge 5
  • 6. Calculations (2) Maximum crack width (1) • Relation between w and aggregate interlock capacity • Expressions for unreinforced section • Based on graph (Walraven, 1981): Δ = 1.25w Residual capacity from aggregate interlock of cracked concrete slab bridge 6
  • 7. Calculations (3) Maximum crack width (2) • Find: crack width Vu_unr < VVBC or Fax < Fclamp wmax ≈ 1 mm Residual capacity from aggregate interlock of cracked concrete slab bridge 7
  • 8. Calculations (4) Axial force equilibrium • wmax ~ rebar, tension in concrete cross-section (vary % Ftc) • Requirement: Vagg ≥ 2VVBC • Find associated ∆ • Find Nagg(wmax,∆) (clamping effect) • Remaining capacity of top reinforcement to resist tension: Ntension = As,topfy – Nagg • Compare to Ftc => Equilibrium? • Result: maximum 71% of restraint Residual capacity from aggregate interlock of cracked concrete slab bridge 8
  • 9. Proposed actions + Conclusions • Replace rusted steel bearings by elastomeric bearings • Open bridge for all traffic • Quantify amount of restraint through measurements at support • Measurement points for cracks every 3m (lane width) • Special cases: use aggregate interlock to check cracked cross- sections in shear • Quantifies residual bearing capacity • Shear and axial compression Residual capacity from aggregate interlock of cracked concrete slab bridge 9
  • 10. Contact: Eva Lantsoght E.O.L.Lantsoght@tudelft.nl +31(0)152787449 Residual capacity from aggregate interlock of cracked concrete slab bridge 10