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Powered Industrial Trucks - Operator Training 1910.178 (l) 1915.120 (a) 1917.1 (a)(2)(xiv) 1918.1 (b)(10) 1926.602 (d)
Disclaimer ,[object Object]
Acknowledgment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Powered Industrial Truck - Definition ,[object Object],[object Object],[object Object],[object Object]
Scope of Standard ,[object Object],[object Object],[object Object],[object Object]
Scope of Standard  (continued) ,[object Object],[object Object]
Reasons for New Standard ,[object Object],[object Object]
Additional Reasons for New Standard ,[object Object],[object Object],[object Object],[object Object]
Forklift Fatalities, 1992-1996 Source: Bureau of Labor Statistics, Job Related Fatalities Involving Forklifts
Forklift Fatalities by Age Group 1992 -1996 Source: Bureau of Labor Statistics
Industries Where Powered Industrial Truck Accidents Occurred Source: OSHA Fatality/Catastrophe Reports, complied by OSHA Office of Electrical/Electronic and Mechanical Engineering Safety Standards.
Nonfatal Occupational Injuries and Illnesses by Source, 1996 Source: Bureau of Labor Statistics,  Job Related Fatalities by Selected Characteristics, 1996.
Background ,[object Object],[object Object]
Background  (continued) ,[object Object]
Background  (continued) ,[object Object],[object Object]
Final Rule ,[object Object],[object Object],[object Object],[object Object]
Fatalities/Injuries Potentially Averted Annually by New Standard Source: U.S. Department of Labor, OSHA, Office of Regulatory Analysis, 1997
Performance-Oriented Requirements ,[object Object]
Revised Operator Training Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object]
Operator Training ,[object Object],[object Object],[object Object]
Training Program Implementation ,[object Object],[object Object],[object Object]
Training Program Implementation  (continued) ,[object Object],[object Object],[object Object],[object Object]
Training Program Implementation  (continued) ,[object Object]
Training Program Content ,[object Object],[object Object],[object Object],[object Object]
Training Program Content  (continued) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Training Program Content  (continued) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Training Program Content  (continued) ,[object Object]
Refresher Training and Evaluation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Refresher Training and Evaluation  (continued) ,[object Object],[object Object],[object Object],[object Object]
Avoidance of Duplicative Training ,[object Object]
Certification ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Dates ,[object Object],If the employee was hired: The initial training and evaluation of that employee must be completed: Before December 1, 1999 By December 1, 1999 After December 1, 1999 Before the employee is assigned to operate a powered industrial truck.
Appendix A - Stability of Powered Industrial Trucks ,[object Object],[object Object]
Appendix A - Stability of Powered Industrial Trucks ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A B C Vehicle Center of Gravity (Unloaded) Center of Gravity of Vehicle and  Maximum Load (Theoretical) Stability Triangle - Figure 1 Notes: 1. When the vehicle is loaded, the combined center of gravity (CG) shifts toward line B-C. Theoretically the maximum load will result in the CG at the line B-C. In actual practice, the combined CG should never be at line B-C. 2. The addition of additional counterweight will cause the truck CG to shift toward point A and result in a truck that is less stable laterally.
Load CG Vertical  Stability Line (Line of Action) Combined CG Truck CG Load CG Combined CG Vertical  Stability Line (Line of Action) Truck CG The vehicle is stable This vehicle is unstable and will continue to tip over Stability Triangle - Figure 2
Effective Powered Industrial Truck Operator Training Program ,[object Object],[object Object],[object Object],[object Object],[object Object]
Types of Powered Industrial Trucks ,[object Object],[object Object],[object Object],[object Object]
Unique Characteristics of Powered Industrial Trucks ,[object Object],[object Object]
Components of a Forklift Truck* * One of the most common types of powered industrial trucks
Classes of Commonly-Used Powered Industrial Trucks* ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],*  Note that this classification refers to commonly-used vehicles and does not include all powered industrial trucks covered by the OSHA standard.
Class I - Electric Motor Rider Trucks ,[object Object],[object Object],[object Object],[object Object]
Class I - Electric Motor Rider Trucks
Class I - Electric Motor Rider Trucks ,[object Object]
Class II - Electric Motor Narrow Aisle Trucks ,[object Object],[object Object],[object Object],[object Object],[object Object]
Class II - Electric Motor Narrow Aisle Trucks
Class II - Narrow Aisle Trucks
Class III - Electric Motor Hand or Hand/Rider Trucks ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Class III - Electric Motor Hand or Hand/Rider Trucks
Class III - Hand & Hand/Rider Trucks
Class IV - Internal Combustion Engine Trucks - Cushion (Solid) Tires Fork, counterbalanced (cushion/solid tires)
Class IV - Internal Combustion Engine Trucks  - Cushion (Solid) Tires
Class V - Internal Combustion Engine Trucks - Pneumatic Tires Fork, counterbalanced (pneumatic tires)
Class V - Internal Combustion Engine Trucks (Pneumatic Tires)
Class VI - Electric & Internal Combustion Engine Tractors Sit-down rider
Class VII - Rough Terrain Forklift Trucks ,[object Object],[object Object],All rough terrain forklift trucks
Rough Terrain Straight Mast Forklifts
Rough Terrain Extended-Reach Forklifts
Some Types of Powered Industrial Trucks Used in Maritime ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Powered Industrial Trucks Used in Maritime Container Handlers
Powered Industrial Trucks Used in Maritime Empty-Container Handler
Powered Industrial Trucks Used in Maritime Container Reach Stacker
Powered Industrial Trucks Used in Maritime Straddle Carriers
Powered Industrial Trucks Used in Maritime Yard Tractor

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Forklift Training

  • 1. Powered Industrial Trucks - Operator Training 1910.178 (l) 1915.120 (a) 1917.1 (a)(2)(xiv) 1918.1 (b)(10) 1926.602 (d)
  • 2.
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  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Forklift Fatalities, 1992-1996 Source: Bureau of Labor Statistics, Job Related Fatalities Involving Forklifts
  • 10. Forklift Fatalities by Age Group 1992 -1996 Source: Bureau of Labor Statistics
  • 11. Industries Where Powered Industrial Truck Accidents Occurred Source: OSHA Fatality/Catastrophe Reports, complied by OSHA Office of Electrical/Electronic and Mechanical Engineering Safety Standards.
  • 12. Nonfatal Occupational Injuries and Illnesses by Source, 1996 Source: Bureau of Labor Statistics, Job Related Fatalities by Selected Characteristics, 1996.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17. Fatalities/Injuries Potentially Averted Annually by New Standard Source: U.S. Department of Labor, OSHA, Office of Regulatory Analysis, 1997
  • 18.
  • 19.
  • 20.
  • 21.
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  • 24.
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  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35. A B C Vehicle Center of Gravity (Unloaded) Center of Gravity of Vehicle and Maximum Load (Theoretical) Stability Triangle - Figure 1 Notes: 1. When the vehicle is loaded, the combined center of gravity (CG) shifts toward line B-C. Theoretically the maximum load will result in the CG at the line B-C. In actual practice, the combined CG should never be at line B-C. 2. The addition of additional counterweight will cause the truck CG to shift toward point A and result in a truck that is less stable laterally.
  • 36. Load CG Vertical Stability Line (Line of Action) Combined CG Truck CG Load CG Combined CG Vertical Stability Line (Line of Action) Truck CG The vehicle is stable This vehicle is unstable and will continue to tip over Stability Triangle - Figure 2
  • 37.
  • 38.
  • 39.
  • 40. Components of a Forklift Truck* * One of the most common types of powered industrial trucks
  • 41.
  • 42.
  • 43. Class I - Electric Motor Rider Trucks
  • 44.
  • 45.
  • 46. Class II - Electric Motor Narrow Aisle Trucks
  • 47. Class II - Narrow Aisle Trucks
  • 48.
  • 49. Class III - Electric Motor Hand or Hand/Rider Trucks
  • 50. Class III - Hand & Hand/Rider Trucks
  • 51. Class IV - Internal Combustion Engine Trucks - Cushion (Solid) Tires Fork, counterbalanced (cushion/solid tires)
  • 52. Class IV - Internal Combustion Engine Trucks - Cushion (Solid) Tires
  • 53. Class V - Internal Combustion Engine Trucks - Pneumatic Tires Fork, counterbalanced (pneumatic tires)
  • 54. Class V - Internal Combustion Engine Trucks (Pneumatic Tires)
  • 55. Class VI - Electric & Internal Combustion Engine Tractors Sit-down rider
  • 56.
  • 57. Rough Terrain Straight Mast Forklifts
  • 59.
  • 60. Powered Industrial Trucks Used in Maritime Container Handlers
  • 61. Powered Industrial Trucks Used in Maritime Empty-Container Handler
  • 62. Powered Industrial Trucks Used in Maritime Container Reach Stacker
  • 63. Powered Industrial Trucks Used in Maritime Straddle Carriers
  • 64. Powered Industrial Trucks Used in Maritime Yard Tractor