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Arup	
  Explores	
  Prototyping	
  
               	
  
          8th	
  March	
  2012   	
  
                    	
  
                 Part	
  3/3	
  
Arup Explores Prototyping – Agenda
12-30 – 1:00 Light Lunch

1:00   Welcome by John Turzinski, London & South-East Leader
1:05   Introduction and agenda for the day, by Duncan Wilson
2:40     
Session One: Access to tools          Moderator: Ed Clark 
1                   
Hugo Mulder
                                       Arup
                    Smart Geometry + Direct Manufacture
2                   
Francesco Anselmo
                                 Arup
                    Light Lab
3                   
Luke Robertson        

                           Arup
                    Sound Lab
4                   
Gonzalo Garcia-Perate
                             Arup / UCL
              PIP
5                   
Tristan Simmonds
                                  Simmonds Studio
         How making your own tools changes design
6                   
David Polson
                                      Arup
                    Rep Rap motivation
7                   
Roel van de Straat
                                Arup Amsterdam
          Makerbot - printers in my office
2:05 discussion
2:25 coffee/tea break
2:40     
Session One: Access to tools          Moderator: Ed Clark 
1                   
Hugo Mulder
                                       Arup
                    Smart Geometry + Direct Manufacture
2                   
Francesco Anselmo
                                 Arup
                    Light Lab
3                   
Luke Robertson        

                           Arup
                    Sound Lab
4                   
Gonzalo Garcia-Perate
                             Arup / UCL
              PIP
5                   
Tristan Simmonds
                                  Simmonds Studio
         How making your own tools changes design
6                   
David Polson
                                      Arup
                    Rep Rap motivation
7                   
Roel van de Straat
                                Arup A’dam
              Makerbot - printers in my office

3:20 discussion
3:40 coffee/tea break
3:55     
Session Three: Scale      Moderator: Xavier De Kestelier
14                  
Shajay Bhooshan
                                   Zaha Hadid Architects
   New tech low tech
15                  
Rupert Soar           

                           Freeform Construction
   Making for performance
16                  
Gregory Epps          

                           Robofold
                What RoboFold can do
17                  
Federico Rossi        

                           D-shape
                 printing buildings
18     
 Xavier De Kestelier
                                           Foster + Partners
       Project X
19     
 Jeroen van Ameijde
                                            AA School
               Hooke park
4:43 discussion

5:03 closing remarks by Alvise Simondetti
Session	
  Three:
                       	
  
             Scale	
  
Moderator:	
  Xavier	
  De	
  Kestelier
                                      	
  
Shajay	
  Bhooshan	
  
 Zaha	
  Hadid	
  Architects
                           	
  
New	
  tech	
  Low	
  Tech	
  
Rupert	
  Soar
                    	
  
   Freeform	
  ConstrucPon	
  
Making	
  for	
  performance	
  
Gregory	
  Epps
                    	
  
           Robofold	
  
What	
  RoboFold	
  can	
  do	
  
Federico	
  Rossi
                 	
  
       D-­‐shape	
  
PrinPng	
  buildings
                   	
  
shape



Large Scale 3D Printer
    Eng. Enrico Dini
Corradino D’Ascanio flying his helicopter               Rome, Ciampino Airport - 1930




             Enrico’s	
  	
  family	
  background	
  	
  from	
  Pisa	
  and	
  Pontedera	
  
 	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Pontedera,	
  Piaggio	
  Airport	
  	
  Early	
  ’50s
                                                                                                                                                                                                               	
  
                                                                                                                                                                                                               	
  
                     	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Corradino	
  D’Ascanio	
  	
  with	
  car	
  racer	
  Fangio                              	
  




Enrico’s	
  	
  family	
  background	
  	
  from	
  Pisa	
  and	
  Pontedera	
  
 	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   	
  Pontedera	
  ,	
  Vespa	
  and	
  Piaggio’s	
  Epopea	
  1960-­‐1970	
  




                                                  Enrico’s	
  	
  family	
  background	
  	
  from	
  Pisa	
  and	
  Pontedera	
  
Sock	
  lining	
  manipulator	
  driven	
  with	
  fuzzy	
  logic	
  	
  -­‐	
  1998	
  
	
  
	
  
Robot	
  ABB	
  IRB	
  2400	
  equipped	
  with	
  an	
  adapQve	
  end	
  effector	
  –	
  2001	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  A	
  fast	
  off-­‐line	
  robot	
  fast	
  programming	
  system	
  	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  developed	
  on	
  a	
  Kuka	
  KRC2	
  Robot	
  -­‐	
  2003	
  
	
  
                                                                                       	
  	
  




                                                                            Robot	
  design	
  -­‐	
  Pisa	
  1998	
  -­‐	
  2003	
  
Development	
  of	
  an	
  opQcal	
  digiQzer	
  for	
  body	
  parts	
  
and	
  providing	
  rapid	
  prototyping	
  prinQng	
  services	
  
for	
  the	
  shoe	
  industry.	
  




                                    Robot	
  design	
  –	
  Verona	
  2004	
  
Enrico	
  Dini’s	
  	
  Big	
  Idea-­‐	
  2004	
  
From	
  the	
  idea	
  of	
  building	
  sand	
  castles…	
  




                                                    StarPng	
  3d	
  PrinPng	
  -­‐	
  Pisa	
  2005	
  
Year	
  :	
  2007	
  
Project	
  Title	
  :	
  D-­‐Shape	
  3D	
  Printer	
  	
  
Purpose	
  :	
  Design,	
  manufacturing	
  and	
  tesEng	
  of	
  the	
  D-­‐Shape’s	
  Printer	
  prototype	
  
Supplier	
  :	
  Dini	
  engineering	
  srl	
  –	
  Cascine	
  di	
  BuE	
  (Pisa)	
  -­‐	
  ITALY	
  
Commissioner	
  :	
  Monolite	
  UK	
  Ltd	
  –	
  London	
  
Designers:	
  doR.	
  Ing.	
  Enrico	
  Dini	
  –	
  Dini	
  engineering	
  s.r.l.	
  	
  
	
  
DescripEon	
  	
  

Enrico	
  developed	
  a	
  mega	
  scaled	
  analogue	
  of	
  a	
  powder	
  based	
  3D	
  Printer	
  based	
  on	
  
the	
  working	
  principle	
  invented	
  at	
  the	
  MIT	
  of	
  Boston	
  in	
  the	
  latest	
  ‘80s	
  and	
  
commercialized	
  for	
  office	
  environment	
  by	
  the	
  US	
  Z-­‐Corp	
  of	
  Burlington	
  (MA).	
  
Scaling	
  the	
  machine	
  at	
  an	
  architectural	
  scale	
  meant	
  developing	
  a	
  printer	
  head	
  not	
  
based	
  	
  on	
  the	
  tradiEonal	
  ink-­‐jet	
  technology	
  and	
  adopEng	
  building	
  equipment	
  
manufacturing	
  soluEons	
  and	
  a	
  chemistry	
  suitable	
  to	
  make	
  building	
  structures.	
  	
  	
  
Seen	
  by	
  the	
  outside	
  the	
  printer	
  looks	
  like	
  a	
  big	
  aluminum	
  structure.	
  
Despite	
  its	
  large	
  size,	
  the	
  structure	
  is	
  very	
  light	
  and	
  it	
  can	
  be	
  easily	
  transported,	
  
assembled	
  and	
  dismantled	
  in	
  a	
  few	
  hours	
  by	
  two	
  workmen.	
  
The	
  D-­‐Shape	
  printer	
  was	
  presented	
  at	
  Earls	
  Courts	
  Fair	
  ‘Civils	
  2007’	
  .	
  
	
  
Development	
  of	
  an	
  ‘Analog’	
  of	
  an	
  Inkjet	
  Printer:	
  from	
  pico-­‐liters	
  to	
  cenP-­‐liters	
  	
  
Pisa	
  2007	
  
Development	
  of	
  an	
  ‘Analog’	
  of	
  an	
  Inkjet	
  Printer:	
  from	
  pico-­‐liters	
  to	
  cenP-­‐liters	
  	
  
Year	
  :	
  2007	
  
Project	
  Title	
  :	
  D-­‐Shape	
  3D	
  Printer	
  	
  
	
  
How	
  the	
  D-­‐Shape	
  Printer	
  works	
  


          CAD-­‐CAM	
  so_ware	
  operates	
  the	
  ploRer	
  during	
  the	
  prinEng	
  process.	
  
          The	
  external	
  laace	
  structure	
  holds	
  the	
  printer	
  head,	
  which	
  
          represents	
  the	
  real	
  core	
  of	
  this	
  new	
  technology..	
  The	
  process	
  begins	
  
          from	
  the	
  3D	
  data:	
  the	
  computer	
  design	
  obtained	
  is	
  converted	
  into	
  an	
  
          STL	
  file	
  and	
  is	
  imported	
  into	
  the	
  so_ware	
  that	
  controls	
  D-­‐Shape’s	
  
          printer	
  head.	
  The	
  prinEng	
  process	
  takes	
  place	
  in	
  a	
  conEnuous	
  work	
  
          session:	
  during	
  the	
  prinEng	
  of	
  each	
  secEon	
  a	
  ‘structural	
  ink’	
  is	
  
          deposited	
  by	
  the	
  printer’s	
  nozzles	
  on	
  the	
  sand.	
  The	
  solidificaEon	
  
          process	
  takes	
  24	
  hours	
  to	
  complete.	
  The	
  prinEng	
  starts	
  from	
  the	
  
          boRom	
  of	
  the	
  construcEon	
  and	
  rises	
  up	
  in	
  secEons	
  of	
  5-­‐10mm	
  each:	
  
          upon	
  contact	
  the	
  solidificaEon	
  process	
  starts	
  and	
  a	
  new	
  layer	
  is	
  
          added.	
  
          Surplus	
  sand	
  that	
  has	
  not	
  been	
  embedded	
  within	
  the	
  structure	
  acts	
  
          as	
  a	
  buRressing	
  support	
  while	
  the	
  solidificaEon	
  process	
  takes	
  place.	
  
          This	
  surplus	
  sand	
  then	
  can	
  be	
  reused	
  on	
  future	
  prints.	
  
Development	
  of	
  a	
  binder	
  based	
  on	
  Magnesium	
  based	
  
           chemistry	
  
	
  
D-­‐Salt	
  	
  the	
  “Ink	
  “	
  
a	
  chlorine	
  based	
  liquid-­‐	
  low	
  viscosity	
  	
  
       	
  	
  
D-­‐Sand	
  “Paper”	
  	
  
a	
  granular	
  material	
  (any)	
  mixed	
  with	
  a	
  metal	
  oxide	
  
	
  
	
  




                                                                            	
     	
   	
   	
  D-­‐Salt	
  and	
  D-­‐Sand	
  	
  -­‐	
  Pisa	
  2007
  	
   	
  	
  Design	
  Concepts	
  -­‐	
  Pisa	
  2007
Year	
  :	
  2008	
  
Project	
  Title	
  :	
  Radiolaria	
  	
  
Purpose	
  :	
  First	
  prinEng	
  test	
  of	
  the	
  D-­‐Shape	
  Printer	
  
Supplier	
  :	
  Dini	
  engineering	
  srl	
  –	
  BuE	
  (Pisa)	
  -­‐	
  ITALY	
  
Commissioner	
  :	
  Monolite	
  UK	
  Ltd	
  –	
  London	
  
Designers:	
  Arch.	
  Andrea	
  Morgante	
  –	
  Shiro	
  Studio	
  London	
  
	
  
DescripEon	
  	
  

•  Enrico	
  knew	
  Arch.	
  Andrea	
  Morgante	
  Director	
  at	
  Future	
  System.	
  
•  Andrea	
  interpreted	
  Enrico’s	
  aim	
  to	
  print	
  a	
  bone	
  structure	
  to	
  celebrate	
  the	
  
   potenEal	
  of	
  the	
  technology	
  	
  
•  Andrea	
  submiRed	
  a	
  design	
  inspired	
  to	
  a	
  Radiolarian’s	
  ameboid	
  	
  skeleton	
  	
  he	
  
   named	
  Radiolaria.	
  
•  The	
  Radiolaria	
  was	
  supposed	
  to	
  be	
  a	
  four	
  meter	
  tall	
  Gazebo,	
  but	
  was	
  printed	
  only	
  
   at	
  an	
  half	
  scale	
  due	
  logisEc	
  resources.	
  	
  	
  
•  The	
  Radiolaria	
  was	
  printed	
  by	
  Enrico&Riccardo	
  Dini	
  in	
  June	
  2008.	
  
•  The	
  first	
  arEcle	
  about	
  the	
  Radilaria	
  	
  was	
  featured	
  	
  in	
  June	
  2009	
  	
  
•  hRp://www.dezeen.com/2009/06/22/radiolaria-­‐pavilion-­‐by-­‐shiro-­‐studio/	
  
Radiolaria,	
  the	
  ameboid	
  	
  structure	
  




                                                     Radiolaria	
  by	
  Arch.	
  Andrea	
  Morgante	
  	
  –	
  London	
  2007	
  
PrinPng	
  the	
  Radiolaria-­‐	
  2008	
  
PrinEng	
  the	
  Radiolaria-­‐	
  2008	
  
Radiolaria	
  
Year	
  :	
  2009	
  
Project	
  Title	
  :	
  PrinEng	
  test	
  	
  
Purpose	
  :	
  PrinEng	
  test	
  	
  for	
  interior	
  design	
  objects	
  
Supplier	
  :	
  Dini	
  engineering	
  srl	
  –	
  BuE	
  (Pisa)	
  -­‐	
  ITALY	
  
Commissioner	
  :	
  Freedom	
  Of	
  CreaEon	
  ,	
  Amsterdam	
  –	
  The	
  Netherlands	
  
Designer:	
  Janne	
  KiRanen	
  
	
  
DescripEon	
  	
  

•  Stone	
  Rings	
  printed	
  as	
  sample	
  tests.	
  
•  These	
  rings	
  was	
  presented	
  at	
  SAIE	
  2010	
  ExhibiEon	
  in	
  Bologna	
  and	
  was	
  awarded	
  
   with	
  InnovaEon	
  Prize	
  within	
  the	
  category	
  ‘new	
  building	
  systems’	
  	
  
Sculpture	
  by	
  Freedom	
  of	
  	
  CreaPon-­‐The	
  Netherlands-­‐	
  2009	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  rootLOUNGE.MGX	
  -­‐Root	
  Chair	
  
Purpose	
  :	
  Sale	
  	
  (First	
  piece	
  sold)	
  
Supplier	
  :	
  Dini	
  engineering	
  srl	
  –	
  BuE	
  (Pisa)	
  -­‐	
  ITALY	
  
Commissioner	
  :	
  MGX	
  Materialise	
  Leuven	
  -­‐	
  Belgium	
  
	
  	
  
Type	
  of	
  object	
  :	
  Chaise	
  Longue	
  (prototype)	
  
Title	
  :	
  	
  	
  	
  
Author/Designer:	
  	
  Kol	
  mac	
  -­‐	
  Kolatan	
  Macdonald	
  
Date:	
  2009	
  
Technique	
  :	
  D-­‐Shape	
  3D	
  prinEng	
  technique	
  of	
  Stone-­‐like	
  building	
  blocks	
  	
  	
  
Material	
  :	
  DolomiEc	
  Calcareous	
  Sandstone	
  
Manufactured	
  by	
  Monolite	
  UK	
  ltd	
  for	
  Materialise	
  NV	
  Leuven	
  Belgium	
  
	
  
	
  
Chaise	
  Long	
  by	
  MGX-­‐	
  Materialise-­‐Belgium-­‐2009	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  Spiral	
  Holes	
  	
  	
  
Current	
  LocaPon	
  :	
  Parco	
  Arte	
  Sella	
  –Borgo	
  Valsugana	
  (Trento)	
  -­‐	
  Italy	
  	
  	
  
Supplier	
  :	
  Dininitech-­‐	
  ITALY	
  
Commissioner	
  :	
  Rinus	
  Roelofs.	
  Lansinkweg	
  28,	
  7553AL	
  Hengelo,	
  the	
  Netherlands	
  	
  
	
  
	
  
Sculpture	
  by	
  Rinus	
  Roelofs-­‐2010	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  Spiral	
  Holes	
  	
  	
  
Current	
  LocaEon	
  :	
  University	
  of	
  Twente	
  
Supplier	
  :	
  Dinitech	
  Spa	
  (Pisa)	
  -­‐	
  ITALY	
  
Commissioner	
  :	
  Rinus	
  Roelofs.	
  Lansinkweg	
  28,	
  7553AL	
  Hengelo,	
  the	
  Netherlands	
  	
  
	
  
Abstract	
  from	
  hRp://blog.rhino3d.com/2010/11/concrete-­‐3d-­‐printed-­‐sculpture-­‐by-­‐
rinus.html	
  
	
  
Rinus	
  Roelofs	
  created	
  recently	
  a	
  sculpture	
  for	
  the	
  Arte	
  Sella	
  park	
  (Italy).	
  
The	
  sculpture	
  is	
  designed	
  in	
  Rhino	
  and	
  printed	
  in	
  concrete,	
  using	
  the	
  latest	
  
technology	
  from	
  D-­‐Shape,	
  a	
  huge	
  concrete	
  3D	
  printer.	
  
	
  
"I	
  came	
  in	
  contact	
  with	
  Enrico	
  Dini	
  (the	
  inventor	
  of	
  the	
  machine)	
  at	
  the	
  University	
  of	
  
Eindhoven	
  (WAAS	
  conference	
  2009	
  -­‐	
  I	
  was	
  there	
  to	
  give	
  a	
  Grasshopper	
  workshop).	
  
A_er	
  his	
  presentaEon	
  it	
  was	
  immediately	
  clear	
  to	
  me	
  that	
  I	
  had	
  to	
  go	
  to	
  Pisa,	
  where	
  
the	
  printer	
  is	
  located,	
  for	
  the	
  realizaEon	
  in	
  stone	
  of	
  some	
  of	
  my	
  Rhino	
  designs.	
  This	
  
year	
  a	
  complete	
  new	
  printer	
  is	
  build	
  with	
  many	
  improvements	
  based	
  on	
  the	
  
experiences	
  with	
  their	
  first	
  printer.	
  The	
  new	
  printer	
  came	
  in	
  use	
  only	
  4	
  months	
  ago.	
  
And	
  a_er	
  some	
  experiments,	
  failures	
  and	
  adjustments	
  of	
  my	
  Rhino-­‐model,	
  the	
  
sculpture	
  came	
  out	
  very	
  well.	
  It	
  was	
  good	
  to	
  work	
  with	
  the	
  people	
  of	
  Dinitech.	
  And	
  I	
  
will	
  be	
  happy	
  to	
  start	
  a	
  next	
  project	
  with	
  them."	
  
Sculpture	
  by	
  Rinus	
  Roelofs	
  -­‐2010	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  ‘Together	
  Again’-­‐	
  D-­‐Shape	
  Garden	
  
Purpose	
  :	
  Hampton	
  Court	
  Palace	
  Flower	
  Show	
  2010	
  –	
  Surrey	
  UK	
  
Web	
  Site	
  :	
  hRp://www.rhs.org.uk/Shows-­‐Events/Hampton-­‐Court-­‐Palace-­‐Flower-­‐
Show/2010/Gardens/A-­‐to-­‐Z/Together-­‐Again-­‐D-­‐shape-­‐Garden	
  
•  Supplier	
  :	
  Dinitech	
  Spa	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  Design	
  in	
  LaEtude	
  –	
  London	
  
•  Sponsor	
  :	
  Holiday	
  Inn	
  
•  Designers:	
  Claudio	
  Larcher	
  Modoloco	
  –	
  Milan/Victoria	
  Pustygina	
  &	
  Ludovica	
  
   Ginanneschi	
  
•  Gold	
  medallist	
  	
  in	
  the	
  category	
  sustainable	
  gardens	
  
•  DescripEon	
  	
  

This	
  contemporary	
  garden	
  combines	
  strength	
  and	
  lightness,	
  creaEng	
  an	
  
environmentally	
  sustainable	
  and	
  elegant	
  space	
  for	
  entertaining	
  and	
  relaxaEon.	
  
The	
  centrepiece	
  of	
  the	
  garden	
  is	
  a	
  modern	
  structure	
  that	
  has	
  been	
  made	
  using	
  a	
  
new	
  sustainable	
  technology	
  called	
  D-­‐shape,	
  a	
  recycled	
  arEficial	
  stone	
  that	
  is	
  
indisEnguishable	
  from	
  real	
  stone	
  and	
  100%	
  environmentally	
  friendly.	
  The	
  garden	
  
celebrates	
  the	
  reunion	
  of	
  millions	
  of	
  grains	
  of	
  rock	
  sand,	
  which	
  started	
  out	
  as	
  
natural	
  stone	
  and	
  have	
  been	
  brought	
  together	
  again	
  through	
  the	
  recycling	
  process	
  
to	
  form	
  the	
  structure.	
  
‘Together	
  Again’	
  Garden	
  by	
  Modoloco	
  &Design	
  in	
  LaPtude	
  
Year	
  :	
  2009	
  
Project	
  Title	
  :	
  Gaudi’s	
  Column	
  	
  
Status:	
  	
  	
  
	
  
•  Supplier	
  :	
  Dini	
  engineering	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  James	
  Gardiner	
  -­‐	
  Monolite	
  UK	
  Ltd	
  
•  Designer:	
  Arch.	
  James	
  Gardiner	
  –	
  Faan	
  Studio	
  Melbourne	
  
     	
  
•  DescripEon	
  	
  

In	
  2009	
  Enrico	
  entered	
  in	
  touch	
  with	
  arch.	
  Marc	
  Burry,	
  Director	
  of	
  the	
  SpaEal	
  
InformaEon	
  Architecture	
  Laboratory	
  at	
  RMIT	
  ;	
  Melbourne,	
  Australia	
  and	
  also	
  
ExecuEve	
  Architect	
  and	
  Researcher	
  at	
  the	
  Temple	
  Sagrada	
  Familia	
  in	
  Barcelona
	
  Catalonia,	
  Spain.	
  	
  
Enrico’s	
  aim	
  was	
  to	
  print	
  something	
  inspired	
  to	
  Gaudi’s	
  architecture.	
  
Marc	
  Burry	
  sent	
  to	
  Pisa	
  	
  Arch.	
  James	
  Gardiner	
  .	
  	
  
James	
  spent	
  two	
  months	
  training	
  at	
  Dini	
  engineering	
  along	
  which	
  designed	
  	
  and	
  
give	
  direct	
  	
  the	
  3D	
  prinEng	
  of	
  a	
  Gaudi’s	
  like	
  Column.	
  
It	
  was	
  the	
  beginning	
  of	
  a	
  long	
  term	
  cooperaEon	
  sEll	
  on	
  going.	
  
Gaudi’s	
  like	
  column	
  by	
  James	
  Gardiner	
  –Faan	
  Studio/RMIT	
  Melbourne-­‐	
  2009	
  
Year	
  :	
  2009-­‐	
  Present	
  
Project	
  Title	
  :	
  Villa	
  Roccia	
  –	
  Porto	
  Rotondo	
  Sardinia	
  
Status:	
  	
  on	
  hold	
  
	
  
•  Supplier	
  :	
  Dinitech	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  Alberto	
  Farci-­‐	
  Land	
  lord	
  
•  Designer:	
  Arch.	
  James	
  Gardiner	
  –	
  Faan	
  Studio	
  Melbourne	
  
     	
  
•  DescripEon	
  	
  

In	
  2009	
  Dinitech	
  commissioned	
  to	
  James	
  Gardiner	
  the	
  design	
  of	
  a	
  Villa	
  whose	
  
shape	
  could	
  be	
  inspired	
  to	
  the	
  wind	
  milled	
  shapes	
  of	
  Sardinian	
  Coast.	
  
A	
  first	
  ‘slice’	
  of	
  Villa	
  Roccia	
  (also	
  called	
  Villa	
  Boulder)	
  was	
  3D	
  Printed	
  and	
  
temporary	
  assembled	
  into	
  Dinitech’s	
  facility.	
  	
  	
  
Unfortunately	
  the	
  project	
  in	
  currently	
  on	
  hold	
  due	
  lack	
  of	
  funding	
  by	
  the	
  owner	
  
and	
  missing	
  the	
  permissions	
  by	
  local	
  authority.	
  




                                        Villa	
  Baflo-­‐like	
  By	
  James	
  Gardiner	
  –Faan	
  Studio-­‐	
  Melbourne9	
  
Villa	
  Roccia	
  -­‐	
  Sardinia	
  
Villa	
  Boulder	
  -­‐	
  Sardinia	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  Villa	
  BaRlò	
  –	
  Luxury	
  &	
  Yachts	
  Fair	
  -­‐	
  Verona	
  
Status:	
  	
  Project	
  
	
  
•  Supplier	
  :	
  Dinitech	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  Dinitech	
  Pisa	
  
•  Designer:	
  Arch.	
  James	
  Gardiner	
  –	
  Faan	
  Studio	
  Melbourne	
  
     	
  
•  DescripEon	
  	
  

In	
  2009	
  Dinitech	
  commissioned	
  to	
  James	
  Gardiner	
  the	
  design	
  of	
  a	
  Villa	
  whose	
  
shapes	
  could	
  be	
  inspired	
  to	
  Casa	
  BaRlò	
  in	
  Barcelona	
  –Spain.	
  
Arch.	
  James	
  Gardiner	
  designed	
  a	
  complete	
  project.	
  	
  
Unfortunately	
  the	
  drawing	
  was	
  provided	
  in	
  late	
  for	
  the	
  show	
  and	
  the	
  project	
  
has	
  been	
  put	
  on	
  hold.	
  
	
  




                                          Villa	
  Baflo-­‐like	
  By	
  James	
  Gardiner	
  –Faan	
  Studio-­‐	
  Melbourne9	
  
Gaudi’s	
  like	
  house	
  by	
  James	
  Gardiner	
  –Faan	
  Studio-­‐2009	
  
Year	
  :	
  2010	
  
Project	
  Title	
  :	
  UnaCasaTuRadiUnPezzo	
  (OneShotPrintedHouse)	
  
Purpose:	
  	
  ExhibiEon	
  in	
  Milan	
  by	
  arch.	
  Marco	
  Ferreri	
  
	
  
•  Supplier	
  :	
  Dinitech	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  Triennale	
  Milano	
  Museum	
  
•  Designer:	
  Arch.	
  Marco	
  Ferreri	
  
     	
  
•  DescripEon	
  	
  

In	
  summer	
  2009	
  Marco	
  Ferreri	
  took	
  a	
  ride	
  with	
  histo	
  Cascine	
  di	
  BuE	
  	
  	
  




                                          Villa	
  Baflo-­‐like	
  By	
  James	
  Gardiner	
  –Faan	
  Studio-­‐	
  Melbourne9	
  
OneShotPrintedHouse	
  By	
  Marco	
  ferreri	
  -­‐	
  Triennale	
  di	
  Milano	
  2010	
  
Triennale	
  di	
  Milano	
  2010	
  
Triennale	
  di	
  Milano	
  2010	
  
Year	
  :	
  2011	
  
Project	
  Title	
  :	
  Topology	
  OpPmizaPon	
  in	
  architectural	
  design	
  
Status:	
  	
  delivered	
  
	
  
•  Supplier	
  :	
  Dinitech	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  Universität	
  der	
  Künste	
  Berlin	
  UDK	
  	
  
      Designer:	
  	
  Prof.	
  Dipl.-­‐Ing.	
  Norbert	
  Palz	
  	
  
      	
  
      	
  
•  DescripPon	
  	
  
3D	
  PrinPng	
  experiment	
  using	
  D-­‐Shape	
  within	
  the	
  course	
  program	
  in	
  Berlin	
  
focused	
  on	
  the	
  following	
  topics:	
  
Topology	
  opPmizaPon	
  of	
  architectural	
  structures,	
  non-­‐linear	
  Finite	
  Element	
  
Methods,	
  Structural	
  opPmizaPon	
  ,	
  Human	
  -­‐	
  robot	
  interacPon,	
  ComputaPonal	
  
Geometry,	
  Computer	
  Graphics	
  and	
  Vision,	
  RoboPcs	
  and	
  Mechatronics,	
  
Concepts	
  of	
  Object-­‐Orientated	
  Programming.	
  
Outcome	
  of	
  the	
  study	
  was	
  presented	
  and	
  Berlin	
  Design	
  Modelling	
  Symposium	
  
in	
  October	
  2011	
  
	
  
Topology	
  opPmisaPon	
  for	
  big	
  free	
  form	
  structures	
  by	
  Norbert	
  Palz-­‐	
  Berlin	
  
Year	
  :	
  2009-­‐	
  2012	
  
Project	
  Title	
  :	
  3D	
  PrinEng	
  of	
  Building	
  Block	
  using	
  Lunar	
  Soil	
  
Status:	
  	
  close	
  to	
  end	
  
	
  
•  Proposers	
  :	
  Alta	
  Space	
  –	
  Pisa	
  (IT)	
  ,	
  Monolite	
  UK	
  Ltd	
  –	
  London	
  (UK)	
  ,	
  Foster+	
  
     Partners	
  ,	
  London	
  (UK)	
  ,	
  Scuola	
  Superiore	
  S.Anna	
  –	
  Pisa	
  (IT)	
  
•  Commissioner	
  :	
  The	
  European	
  Space	
  Agency	
  -­‐	
  Laurent	
  Pambaguian	
  
     European	
  Space	
  Agency	
  ESA-­‐ESTEC	
  
•  Designer:	
  	
  Xavier	
  De	
  Kestelier	
  	
  Associate	
  Partner	
  
     Foster+Partners	
  |	
  Specialist	
  Modelling	
  Group	
  
     	
  
•  DescripEon	
  	
  
•  PorEon	
  of	
  "Lunar	
  House"	
  created	
  with	
  'D-­‐Shape'	
  direct	
  manufacturing	
  
     process	
  using	
  D-­‐NA	
  lunar	
  soil	
  simulant.	
  Item	
  was	
  made	
  in	
  the	
  frame	
  of	
  the	
  
     General	
  Study	
  Program	
  '3D	
  Printed	
  Building	
  Blocks	
  using	
  Lunar	
  Soil'	
  funded	
  
     by	
  the	
  European	
  Space	
  Agency,	
  with	
  the	
  aim	
  to	
  invesEgate	
  if	
  the	
  concept	
  of	
  
     3D	
  PrinEng	
  is	
  suitable	
  for	
  the	
  construcEon	
  of	
  a	
  lunar	
  habitat.	
  The	
  study	
  is	
  
     conducted	
  by	
  an	
  industrial	
  consorEum	
  comprising	
  Alta	
  SpA	
  of	
  Pisa	
  (Prime	
  
     Contractor),	
  Monolite	
  UK	
  Ltd	
  of	
  London,	
  the	
  Specialist	
  Modeling	
  Group	
  of	
  
     Foster+Partners	
  and	
  the	
  Perceptual	
  RoboEcs	
  Laboratory	
  of	
  Scuola	
  Superiore	
  
     Sant’Anna	
  of	
  Pisa."	
  
Moon	
  Project	
  for	
  ESA	
  By	
  Monolite	
  UK-­‐Foster+	
  Partners-­‐Alta-­‐Scuola	
  S.Anna	
  
Year	
  :	
  2009-­‐	
  present	
  
Project	
  Title	
  :	
  Full	
  Scale	
  Radiolaria	
  	
  
Status:	
  On	
  hold	
  waiEng	
  for	
  delivery	
  
	
  
•  Supplier	
  and	
  Manufacturer:	
  Dinitech	
  Spa	
  -­‐	
  Italy	
  
•  Client:	
  Comune	
  di	
  Pontedera	
  (Pisa)	
  -­‐	
  Italy	
  
•  Designer:	
  	
  Arch.	
  Andrea	
  Morgante	
  –	
  Shiro	
  Studio	
  -­‐www.shiro-­‐studio.com	
  	
  

•  DescripEon	
  	
  
	
  
•  In	
  the	
  fall	
  2009	
  the	
  Municipality	
  of	
  Pontedera	
  commissioned	
  to	
  Dinitech	
  a	
  
     full	
  scale	
  model	
  of	
  Radiolaria	
  by	
  Andrea	
  Morgante.	
  The	
  Monument	
  will	
  be	
  an	
  
     8.5	
  meter	
  tall	
  building	
  structure	
  made	
  of	
  130	
  ‘free-­‐form	
  bricks’	
  assembled	
  
     and	
  sEtch	
  together	
  with	
  internal	
  cables	
  and	
  reinforcements.	
  	
  
•  It	
  is	
  be	
  the	
  very	
  first	
  experiment	
  ever	
  in	
  which	
  3D	
  prinEng	
  is	
  applied	
  as	
  a	
  real	
  	
  
     building	
  technique	
  facing	
  most	
  of	
  the	
  common	
  maRers	
  related	
  to	
  civil	
  
     engineering.	
  
•  The	
  purpose	
  of	
  the	
  Radiolaria	
  is	
  to	
  be	
  a	
  laicisEc	
  Temple	
  to	
  Beauty,	
  an	
  
     absolute	
  and	
  a	
  relaEve	
  concept	
  value	
  always	
  far	
  away	
  from	
  evil.	
  
•  It	
  is	
  devoted	
  to	
  some	
  pure	
  souls	
  Enrico	
  Dini	
  encountered	
  during	
  his	
  
     life	
  :Karol	
  WojEla	
  ,	
  Marco	
  ‘Wolly’	
  Valleggi,	
  Aurora	
  Paolinelli	
  and	
  Marco	
  TesE.	
  	
  
Full	
  Scale	
  Radiolaria	
  by	
  Andrea	
  Morgante-­‐	
  Shiro	
  Studio	
  -­‐London	
  
Full	
  Scale	
  Radiolaria-­‐	
  2011	
  
Full	
  Scale	
  Radiolaria-­‐	
  2011	
  
Full	
  Scale	
  Radiolaria-­‐	
  2011	
  
Full	
  Scale	
  Radiolari
Full	
  Scale	
  Radiolaria-­‐	
  2011	
  
Year	
  :	
  2011-­‐	
  present	
  
Project	
  Title	
  :	
  ArEficial	
  Reefs	
  
Status:	
  Shipment	
  of	
  goods	
  
	
  
•  Supplier	
  :	
  D-­‐Shape	
  Ltd	
  London	
  
•  Manufacturer	
  :	
  Dinitech	
  Spa	
  -­‐	
  Italy	
  
•  Client:	
  Sustainable	
  Oceans	
  InternaEonal	
  Pty	
  Ltd	
  –	
  Melbourne	
  AU	
  
•  Designer:	
  	
  Arch.	
  James	
  Gardiner-­‐	
  Faan	
  Studio	
  jamesg@faanstudio.com	
  

•  DescripEon	
  	
  
	
  
D-­‐Shape’s	
  chemistry	
  is	
  perfect	
  for	
  3D	
  PrinEng	
  of	
  Marina	
  furnishing	
  building	
  
blocks.	
  Wave	
  energy	
  dissipaEon,	
  low	
  impact	
  visual	
  architecture,	
  fishing	
  
repopulaEon,	
  tourisEc	
  aRracEon,	
  improvement	
  of	
  landscape	
  can	
  be	
  achieved	
  in	
  
one	
  go	
  using	
  the	
  D-­‐Shape	
  process.	
  
Arch.	
  James	
  Gardiner	
  developed	
  and	
  patented	
  parEcular	
  coral	
  reefs	
  having	
  
special	
  features	
  studied	
  together	
  the	
  client.	
  
Coral	
  reefs-­‐	
  Arch.	
  James	
  Gardiner	
  	
  Faan	
  Studio+	
  Sustainable	
  Oceans
                                                                                              	
  
Coral	
  reefs-­‐	
  Arch.	
  James	
  Gardiner	
  	
  Faan	
  Studio+	
  Sustainable	
  Oceans-­‐	
  D-­‐Shape	
  
Year	
  :	
  2012	
  
Project	
  Title	
  :	
  Underwater	
  Moma	
  Park	
  
Status:	
  under	
  submission	
  
	
  
Proposer	
  :	
  Dinitech	
  Spa	
  –	
  Italian	
  Licensee	
  of	
  D-­‐Shape	
  Technology	
  in	
  Italy	
  
Client:	
  Comune	
  di	
  Monte	
  Argentario	
  –	
  (Grosseto)	
  -­‐	
  Italy	
  
Designers	
  and	
  Partners	
  :	
  	
  
•  Alessio	
  Erioli	
  researcher,	
  engineer	
  at	
  Università	
  di	
  Bologna	
  
     PhD	
  in	
  engineering,	
  MArch	
  in	
  Biodigital	
  Architecture	
  
     architect	
  and	
  coder	
  at	
  Co-­‐de-­‐iT	
  -­‐	
  www.co-­‐de-­‐it.com	
  
•  Rinus	
  Roelofs.	
  Lansinkweg	
  28,	
  7553AL	
  Hengelo,	
  the	
  Netherlands	
  
     hRp://www.rinusroelofs.nl/	
  
•  Other	
  arEsts	
  not	
  defined	
  yet	
  

•  DescripEon	
  	
  
	
  
Argentario	
  is	
  a	
  beauEful	
  peninsula	
  north	
  of	
  Rome.	
  The	
  local	
  Municipality	
  	
  is	
  
evaluaEng	
  co-­‐sponsoring	
  the	
  seang	
  of	
  	
  an	
  underwater	
  museum	
  of	
  	
  eco-­‐
sculptures	
  (whose	
  design	
  is	
  suitable	
  to	
  enhance	
  fish	
  repopulaEon)	
  in	
  the	
  water	
  
front	
  of	
  Porto	
  Santo	
  Stefano.	
  
D-Shape Ltd
101 Wardour Street
London W1F 0UN (UK)
www.d-shape.com

Dinitech Spa
Via di Novecchio 30,
Z.I. Ospedaletto 56121 Pisa (IT)
www.dinitech.it




                                   Coral	
  reefs
                                                	
  
Xavier	
  De	
  Kesteiler
                        	
  
    Foster	
  +	
  Partners
                          	
  
        Project	
  X	
  
Jeroen	
  van	
  Ameijde	
  
        AA	
  School
                   	
  
      Hooke	
  Park	
  
www.driversofchange.com

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Arup Explores Prototyping 3 of 3

  • 1. Arup  Explores  Prototyping     8th  March  2012     Part  3/3  
  • 2. Arup Explores Prototyping – Agenda 12-30 – 1:00 Light Lunch 1:00 Welcome by John Turzinski, London & South-East Leader 1:05 Introduction and agenda for the day, by Duncan Wilson 2:40 Session One: Access to tools Moderator: Ed Clark 1 Hugo Mulder Arup Smart Geometry + Direct Manufacture 2 Francesco Anselmo Arup Light Lab 3 Luke Robertson Arup Sound Lab 4 Gonzalo Garcia-Perate Arup / UCL PIP 5 Tristan Simmonds Simmonds Studio How making your own tools changes design 6 David Polson Arup Rep Rap motivation 7 Roel van de Straat Arup Amsterdam Makerbot - printers in my office 2:05 discussion 2:25 coffee/tea break 2:40 Session One: Access to tools Moderator: Ed Clark 1 Hugo Mulder Arup Smart Geometry + Direct Manufacture 2 Francesco Anselmo Arup Light Lab 3 Luke Robertson Arup Sound Lab 4 Gonzalo Garcia-Perate Arup / UCL PIP 5 Tristan Simmonds Simmonds Studio How making your own tools changes design 6 David Polson Arup Rep Rap motivation 7 Roel van de Straat Arup A’dam Makerbot - printers in my office 3:20 discussion 3:40 coffee/tea break 3:55 Session Three: Scale Moderator: Xavier De Kestelier 14 Shajay Bhooshan Zaha Hadid Architects New tech low tech 15 Rupert Soar Freeform Construction Making for performance 16 Gregory Epps Robofold What RoboFold can do 17 Federico Rossi D-shape printing buildings 18 Xavier De Kestelier Foster + Partners Project X 19 Jeroen van Ameijde AA School Hooke park 4:43 discussion 5:03 closing remarks by Alvise Simondetti
  • 3. Session  Three:   Scale   Moderator:  Xavier  De  Kestelier  
  • 4. Shajay  Bhooshan   Zaha  Hadid  Architects   New  tech  Low  Tech  
  • 5.
  • 6.
  • 7.
  • 8. Rupert  Soar   Freeform  ConstrucPon   Making  for  performance  
  • 9. Gregory  Epps   Robofold   What  RoboFold  can  do  
  • 10. Federico  Rossi   D-­‐shape   PrinPng  buildings  
  • 11. shape Large Scale 3D Printer Eng. Enrico Dini
  • 12. Corradino D’Ascanio flying his helicopter Rome, Ciampino Airport - 1930 Enrico’s    family  background    from  Pisa  and  Pontedera  
  • 13.                                                                        Pontedera,  Piaggio  Airport    Early  ’50s                                                    Corradino  D’Ascanio    with  car  racer  Fangio   Enrico’s    family  background    from  Pisa  and  Pontedera  
  • 14.                                                                          Pontedera  ,  Vespa  and  Piaggio’s  Epopea  1960-­‐1970   Enrico’s    family  background    from  Pisa  and  Pontedera  
  • 15. Sock  lining  manipulator  driven  with  fuzzy  logic    -­‐  1998       Robot  ABB  IRB  2400  equipped  with  an  adapQve  end  effector  –  2001                                                                                          A  fast  off-­‐line  robot  fast  programming  system                                                                  developed  on  a  Kuka  KRC2  Robot  -­‐  2003         Robot  design  -­‐  Pisa  1998  -­‐  2003  
  • 16. Development  of  an  opQcal  digiQzer  for  body  parts   and  providing  rapid  prototyping  prinQng  services   for  the  shoe  industry.   Robot  design  –  Verona  2004  
  • 17. Enrico  Dini’s    Big  Idea-­‐  2004  
  • 18. From  the  idea  of  building  sand  castles…   StarPng  3d  PrinPng  -­‐  Pisa  2005  
  • 19. Year  :  2007   Project  Title  :  D-­‐Shape  3D  Printer     Purpose  :  Design,  manufacturing  and  tesEng  of  the  D-­‐Shape’s  Printer  prototype   Supplier  :  Dini  engineering  srl  –  Cascine  di  BuE  (Pisa)  -­‐  ITALY   Commissioner  :  Monolite  UK  Ltd  –  London   Designers:  doR.  Ing.  Enrico  Dini  –  Dini  engineering  s.r.l.       DescripEon     Enrico  developed  a  mega  scaled  analogue  of  a  powder  based  3D  Printer  based  on   the  working  principle  invented  at  the  MIT  of  Boston  in  the  latest  ‘80s  and   commercialized  for  office  environment  by  the  US  Z-­‐Corp  of  Burlington  (MA).   Scaling  the  machine  at  an  architectural  scale  meant  developing  a  printer  head  not   based    on  the  tradiEonal  ink-­‐jet  technology  and  adopEng  building  equipment   manufacturing  soluEons  and  a  chemistry  suitable  to  make  building  structures.       Seen  by  the  outside  the  printer  looks  like  a  big  aluminum  structure.   Despite  its  large  size,  the  structure  is  very  light  and  it  can  be  easily  transported,   assembled  and  dismantled  in  a  few  hours  by  two  workmen.   The  D-­‐Shape  printer  was  presented  at  Earls  Courts  Fair  ‘Civils  2007’  .    
  • 20. Development  of  an  ‘Analog’  of  an  Inkjet  Printer:  from  pico-­‐liters  to  cenP-­‐liters    
  • 21. Pisa  2007   Development  of  an  ‘Analog’  of  an  Inkjet  Printer:  from  pico-­‐liters  to  cenP-­‐liters    
  • 22. Year  :  2007   Project  Title  :  D-­‐Shape  3D  Printer       How  the  D-­‐Shape  Printer  works   CAD-­‐CAM  so_ware  operates  the  ploRer  during  the  prinEng  process.   The  external  laace  structure  holds  the  printer  head,  which   represents  the  real  core  of  this  new  technology..  The  process  begins   from  the  3D  data:  the  computer  design  obtained  is  converted  into  an   STL  file  and  is  imported  into  the  so_ware  that  controls  D-­‐Shape’s   printer  head.  The  prinEng  process  takes  place  in  a  conEnuous  work   session:  during  the  prinEng  of  each  secEon  a  ‘structural  ink’  is   deposited  by  the  printer’s  nozzles  on  the  sand.  The  solidificaEon   process  takes  24  hours  to  complete.  The  prinEng  starts  from  the   boRom  of  the  construcEon  and  rises  up  in  secEons  of  5-­‐10mm  each:   upon  contact  the  solidificaEon  process  starts  and  a  new  layer  is   added.   Surplus  sand  that  has  not  been  embedded  within  the  structure  acts   as  a  buRressing  support  while  the  solidificaEon  process  takes  place.   This  surplus  sand  then  can  be  reused  on  future  prints.  
  • 23. Development  of  a  binder  based  on  Magnesium  based   chemistry     D-­‐Salt    the  “Ink  “   a  chlorine  based  liquid-­‐  low  viscosity         D-­‐Sand  “Paper”     a  granular  material  (any)  mixed  with  a  metal  oxide              D-­‐Salt  and  D-­‐Sand    -­‐  Pisa  2007
  • 24.        Design  Concepts  -­‐  Pisa  2007
  • 25. Year  :  2008   Project  Title  :  Radiolaria     Purpose  :  First  prinEng  test  of  the  D-­‐Shape  Printer   Supplier  :  Dini  engineering  srl  –  BuE  (Pisa)  -­‐  ITALY   Commissioner  :  Monolite  UK  Ltd  –  London   Designers:  Arch.  Andrea  Morgante  –  Shiro  Studio  London     DescripEon     •  Enrico  knew  Arch.  Andrea  Morgante  Director  at  Future  System.   •  Andrea  interpreted  Enrico’s  aim  to  print  a  bone  structure  to  celebrate  the   potenEal  of  the  technology     •  Andrea  submiRed  a  design  inspired  to  a  Radiolarian’s  ameboid    skeleton    he   named  Radiolaria.   •  The  Radiolaria  was  supposed  to  be  a  four  meter  tall  Gazebo,  but  was  printed  only   at  an  half  scale  due  logisEc  resources.       •  The  Radiolaria  was  printed  by  Enrico&Riccardo  Dini  in  June  2008.   •  The  first  arEcle  about  the  Radilaria    was  featured    in  June  2009     •  hRp://www.dezeen.com/2009/06/22/radiolaria-­‐pavilion-­‐by-­‐shiro-­‐studio/  
  • 26. Radiolaria,  the  ameboid    structure   Radiolaria  by  Arch.  Andrea  Morgante    –  London  2007  
  • 30. Year  :  2009   Project  Title  :  PrinEng  test     Purpose  :  PrinEng  test    for  interior  design  objects   Supplier  :  Dini  engineering  srl  –  BuE  (Pisa)  -­‐  ITALY   Commissioner  :  Freedom  Of  CreaEon  ,  Amsterdam  –  The  Netherlands   Designer:  Janne  KiRanen     DescripEon     •  Stone  Rings  printed  as  sample  tests.   •  These  rings  was  presented  at  SAIE  2010  ExhibiEon  in  Bologna  and  was  awarded   with  InnovaEon  Prize  within  the  category  ‘new  building  systems’    
  • 31. Sculpture  by  Freedom  of    CreaPon-­‐The  Netherlands-­‐  2009  
  • 32. Year  :  2010   Project  Title  :  rootLOUNGE.MGX  -­‐Root  Chair   Purpose  :  Sale    (First  piece  sold)   Supplier  :  Dini  engineering  srl  –  BuE  (Pisa)  -­‐  ITALY   Commissioner  :  MGX  Materialise  Leuven  -­‐  Belgium       Type  of  object  :  Chaise  Longue  (prototype)   Title  :         Author/Designer:    Kol  mac  -­‐  Kolatan  Macdonald   Date:  2009   Technique  :  D-­‐Shape  3D  prinEng  technique  of  Stone-­‐like  building  blocks       Material  :  DolomiEc  Calcareous  Sandstone   Manufactured  by  Monolite  UK  ltd  for  Materialise  NV  Leuven  Belgium      
  • 33. Chaise  Long  by  MGX-­‐  Materialise-­‐Belgium-­‐2009  
  • 34. Year  :  2010   Project  Title  :  Spiral  Holes       Current  LocaPon  :  Parco  Arte  Sella  –Borgo  Valsugana  (Trento)  -­‐  Italy       Supplier  :  Dininitech-­‐  ITALY   Commissioner  :  Rinus  Roelofs.  Lansinkweg  28,  7553AL  Hengelo,  the  Netherlands        
  • 35. Sculpture  by  Rinus  Roelofs-­‐2010  
  • 36. Year  :  2010   Project  Title  :  Spiral  Holes       Current  LocaEon  :  University  of  Twente   Supplier  :  Dinitech  Spa  (Pisa)  -­‐  ITALY   Commissioner  :  Rinus  Roelofs.  Lansinkweg  28,  7553AL  Hengelo,  the  Netherlands       Abstract  from  hRp://blog.rhino3d.com/2010/11/concrete-­‐3d-­‐printed-­‐sculpture-­‐by-­‐ rinus.html     Rinus  Roelofs  created  recently  a  sculpture  for  the  Arte  Sella  park  (Italy).   The  sculpture  is  designed  in  Rhino  and  printed  in  concrete,  using  the  latest   technology  from  D-­‐Shape,  a  huge  concrete  3D  printer.     "I  came  in  contact  with  Enrico  Dini  (the  inventor  of  the  machine)  at  the  University  of   Eindhoven  (WAAS  conference  2009  -­‐  I  was  there  to  give  a  Grasshopper  workshop).   A_er  his  presentaEon  it  was  immediately  clear  to  me  that  I  had  to  go  to  Pisa,  where   the  printer  is  located,  for  the  realizaEon  in  stone  of  some  of  my  Rhino  designs.  This   year  a  complete  new  printer  is  build  with  many  improvements  based  on  the   experiences  with  their  first  printer.  The  new  printer  came  in  use  only  4  months  ago.   And  a_er  some  experiments,  failures  and  adjustments  of  my  Rhino-­‐model,  the   sculpture  came  out  very  well.  It  was  good  to  work  with  the  people  of  Dinitech.  And  I   will  be  happy  to  start  a  next  project  with  them."  
  • 37. Sculpture  by  Rinus  Roelofs  -­‐2010  
  • 38. Year  :  2010   Project  Title  :  ‘Together  Again’-­‐  D-­‐Shape  Garden   Purpose  :  Hampton  Court  Palace  Flower  Show  2010  –  Surrey  UK   Web  Site  :  hRp://www.rhs.org.uk/Shows-­‐Events/Hampton-­‐Court-­‐Palace-­‐Flower-­‐ Show/2010/Gardens/A-­‐to-­‐Z/Together-­‐Again-­‐D-­‐shape-­‐Garden   •  Supplier  :  Dinitech  Spa  Pisa  (IT)   •  Commissioner  :  Design  in  LaEtude  –  London   •  Sponsor  :  Holiday  Inn   •  Designers:  Claudio  Larcher  Modoloco  –  Milan/Victoria  Pustygina  &  Ludovica   Ginanneschi   •  Gold  medallist    in  the  category  sustainable  gardens   •  DescripEon     This  contemporary  garden  combines  strength  and  lightness,  creaEng  an   environmentally  sustainable  and  elegant  space  for  entertaining  and  relaxaEon.   The  centrepiece  of  the  garden  is  a  modern  structure  that  has  been  made  using  a   new  sustainable  technology  called  D-­‐shape,  a  recycled  arEficial  stone  that  is   indisEnguishable  from  real  stone  and  100%  environmentally  friendly.  The  garden   celebrates  the  reunion  of  millions  of  grains  of  rock  sand,  which  started  out  as   natural  stone  and  have  been  brought  together  again  through  the  recycling  process   to  form  the  structure.  
  • 39. ‘Together  Again’  Garden  by  Modoloco  &Design  in  LaPtude  
  • 40. Year  :  2009   Project  Title  :  Gaudi’s  Column     Status:         •  Supplier  :  Dini  engineering  Pisa  (IT)   •  Commissioner  :  James  Gardiner  -­‐  Monolite  UK  Ltd   •  Designer:  Arch.  James  Gardiner  –  Faan  Studio  Melbourne     •  DescripEon     In  2009  Enrico  entered  in  touch  with  arch.  Marc  Burry,  Director  of  the  SpaEal   InformaEon  Architecture  Laboratory  at  RMIT  ;  Melbourne,  Australia  and  also   ExecuEve  Architect  and  Researcher  at  the  Temple  Sagrada  Familia  in  Barcelona  Catalonia,  Spain.     Enrico’s  aim  was  to  print  something  inspired  to  Gaudi’s  architecture.   Marc  Burry  sent  to  Pisa    Arch.  James  Gardiner  .     James  spent  two  months  training  at  Dini  engineering  along  which  designed    and   give  direct    the  3D  prinEng  of  a  Gaudi’s  like  Column.   It  was  the  beginning  of  a  long  term  cooperaEon  sEll  on  going.  
  • 41. Gaudi’s  like  column  by  James  Gardiner  –Faan  Studio/RMIT  Melbourne-­‐  2009  
  • 42. Year  :  2009-­‐  Present   Project  Title  :  Villa  Roccia  –  Porto  Rotondo  Sardinia   Status:    on  hold     •  Supplier  :  Dinitech  Pisa  (IT)   •  Commissioner  :  Alberto  Farci-­‐  Land  lord   •  Designer:  Arch.  James  Gardiner  –  Faan  Studio  Melbourne     •  DescripEon     In  2009  Dinitech  commissioned  to  James  Gardiner  the  design  of  a  Villa  whose   shape  could  be  inspired  to  the  wind  milled  shapes  of  Sardinian  Coast.   A  first  ‘slice’  of  Villa  Roccia  (also  called  Villa  Boulder)  was  3D  Printed  and   temporary  assembled  into  Dinitech’s  facility.       Unfortunately  the  project  in  currently  on  hold  due  lack  of  funding  by  the  owner   and  missing  the  permissions  by  local  authority.   Villa  Baflo-­‐like  By  James  Gardiner  –Faan  Studio-­‐  Melbourne9  
  • 43. Villa  Roccia  -­‐  Sardinia  
  • 44. Villa  Boulder  -­‐  Sardinia  
  • 45. Year  :  2010   Project  Title  :  Villa  BaRlò  –  Luxury  &  Yachts  Fair  -­‐  Verona   Status:    Project     •  Supplier  :  Dinitech  Pisa  (IT)   •  Commissioner  :  Dinitech  Pisa   •  Designer:  Arch.  James  Gardiner  –  Faan  Studio  Melbourne     •  DescripEon     In  2009  Dinitech  commissioned  to  James  Gardiner  the  design  of  a  Villa  whose   shapes  could  be  inspired  to  Casa  BaRlò  in  Barcelona  –Spain.   Arch.  James  Gardiner  designed  a  complete  project.     Unfortunately  the  drawing  was  provided  in  late  for  the  show  and  the  project   has  been  put  on  hold.     Villa  Baflo-­‐like  By  James  Gardiner  –Faan  Studio-­‐  Melbourne9  
  • 46. Gaudi’s  like  house  by  James  Gardiner  –Faan  Studio-­‐2009  
  • 47. Year  :  2010   Project  Title  :  UnaCasaTuRadiUnPezzo  (OneShotPrintedHouse)   Purpose:    ExhibiEon  in  Milan  by  arch.  Marco  Ferreri     •  Supplier  :  Dinitech  Pisa  (IT)   •  Commissioner  :  Triennale  Milano  Museum   •  Designer:  Arch.  Marco  Ferreri     •  DescripEon     In  summer  2009  Marco  Ferreri  took  a  ride  with  histo  Cascine  di  BuE       Villa  Baflo-­‐like  By  James  Gardiner  –Faan  Studio-­‐  Melbourne9  
  • 48. OneShotPrintedHouse  By  Marco  ferreri  -­‐  Triennale  di  Milano  2010  
  • 51. Year  :  2011   Project  Title  :  Topology  OpPmizaPon  in  architectural  design   Status:    delivered     •  Supplier  :  Dinitech  Pisa  (IT)   •  Commissioner  :  Universität  der  Künste  Berlin  UDK     Designer:    Prof.  Dipl.-­‐Ing.  Norbert  Palz         •  DescripPon     3D  PrinPng  experiment  using  D-­‐Shape  within  the  course  program  in  Berlin   focused  on  the  following  topics:   Topology  opPmizaPon  of  architectural  structures,  non-­‐linear  Finite  Element   Methods,  Structural  opPmizaPon  ,  Human  -­‐  robot  interacPon,  ComputaPonal   Geometry,  Computer  Graphics  and  Vision,  RoboPcs  and  Mechatronics,   Concepts  of  Object-­‐Orientated  Programming.   Outcome  of  the  study  was  presented  and  Berlin  Design  Modelling  Symposium   in  October  2011    
  • 52. Topology  opPmisaPon  for  big  free  form  structures  by  Norbert  Palz-­‐  Berlin  
  • 53. Year  :  2009-­‐  2012   Project  Title  :  3D  PrinEng  of  Building  Block  using  Lunar  Soil   Status:    close  to  end     •  Proposers  :  Alta  Space  –  Pisa  (IT)  ,  Monolite  UK  Ltd  –  London  (UK)  ,  Foster+   Partners  ,  London  (UK)  ,  Scuola  Superiore  S.Anna  –  Pisa  (IT)   •  Commissioner  :  The  European  Space  Agency  -­‐  Laurent  Pambaguian   European  Space  Agency  ESA-­‐ESTEC   •  Designer:    Xavier  De  Kestelier    Associate  Partner   Foster+Partners  |  Specialist  Modelling  Group     •  DescripEon     •  PorEon  of  "Lunar  House"  created  with  'D-­‐Shape'  direct  manufacturing   process  using  D-­‐NA  lunar  soil  simulant.  Item  was  made  in  the  frame  of  the   General  Study  Program  '3D  Printed  Building  Blocks  using  Lunar  Soil'  funded   by  the  European  Space  Agency,  with  the  aim  to  invesEgate  if  the  concept  of   3D  PrinEng  is  suitable  for  the  construcEon  of  a  lunar  habitat.  The  study  is   conducted  by  an  industrial  consorEum  comprising  Alta  SpA  of  Pisa  (Prime   Contractor),  Monolite  UK  Ltd  of  London,  the  Specialist  Modeling  Group  of   Foster+Partners  and  the  Perceptual  RoboEcs  Laboratory  of  Scuola  Superiore   Sant’Anna  of  Pisa."  
  • 54. Moon  Project  for  ESA  By  Monolite  UK-­‐Foster+  Partners-­‐Alta-­‐Scuola  S.Anna  
  • 55. Year  :  2009-­‐  present   Project  Title  :  Full  Scale  Radiolaria     Status:  On  hold  waiEng  for  delivery     •  Supplier  and  Manufacturer:  Dinitech  Spa  -­‐  Italy   •  Client:  Comune  di  Pontedera  (Pisa)  -­‐  Italy   •  Designer:    Arch.  Andrea  Morgante  –  Shiro  Studio  -­‐www.shiro-­‐studio.com     •  DescripEon       •  In  the  fall  2009  the  Municipality  of  Pontedera  commissioned  to  Dinitech  a   full  scale  model  of  Radiolaria  by  Andrea  Morgante.  The  Monument  will  be  an   8.5  meter  tall  building  structure  made  of  130  ‘free-­‐form  bricks’  assembled   and  sEtch  together  with  internal  cables  and  reinforcements.     •  It  is  be  the  very  first  experiment  ever  in  which  3D  prinEng  is  applied  as  a  real     building  technique  facing  most  of  the  common  maRers  related  to  civil   engineering.   •  The  purpose  of  the  Radiolaria  is  to  be  a  laicisEc  Temple  to  Beauty,  an   absolute  and  a  relaEve  concept  value  always  far  away  from  evil.   •  It  is  devoted  to  some  pure  souls  Enrico  Dini  encountered  during  his   life  :Karol  WojEla  ,  Marco  ‘Wolly’  Valleggi,  Aurora  Paolinelli  and  Marco  TesE.    
  • 56. Full  Scale  Radiolaria  by  Andrea  Morgante-­‐  Shiro  Studio  -­‐London  
  • 62. Year  :  2011-­‐  present   Project  Title  :  ArEficial  Reefs   Status:  Shipment  of  goods     •  Supplier  :  D-­‐Shape  Ltd  London   •  Manufacturer  :  Dinitech  Spa  -­‐  Italy   •  Client:  Sustainable  Oceans  InternaEonal  Pty  Ltd  –  Melbourne  AU   •  Designer:    Arch.  James  Gardiner-­‐  Faan  Studio  jamesg@faanstudio.com   •  DescripEon       D-­‐Shape’s  chemistry  is  perfect  for  3D  PrinEng  of  Marina  furnishing  building   blocks.  Wave  energy  dissipaEon,  low  impact  visual  architecture,  fishing   repopulaEon,  tourisEc  aRracEon,  improvement  of  landscape  can  be  achieved  in   one  go  using  the  D-­‐Shape  process.   Arch.  James  Gardiner  developed  and  patented  parEcular  coral  reefs  having   special  features  studied  together  the  client.  
  • 63. Coral  reefs-­‐  Arch.  James  Gardiner    Faan  Studio+  Sustainable  Oceans  
  • 64. Coral  reefs-­‐  Arch.  James  Gardiner    Faan  Studio+  Sustainable  Oceans-­‐  D-­‐Shape  
  • 65. Year  :  2012   Project  Title  :  Underwater  Moma  Park   Status:  under  submission     Proposer  :  Dinitech  Spa  –  Italian  Licensee  of  D-­‐Shape  Technology  in  Italy   Client:  Comune  di  Monte  Argentario  –  (Grosseto)  -­‐  Italy   Designers  and  Partners  :     •  Alessio  Erioli  researcher,  engineer  at  Università  di  Bologna   PhD  in  engineering,  MArch  in  Biodigital  Architecture   architect  and  coder  at  Co-­‐de-­‐iT  -­‐  www.co-­‐de-­‐it.com   •  Rinus  Roelofs.  Lansinkweg  28,  7553AL  Hengelo,  the  Netherlands   hRp://www.rinusroelofs.nl/   •  Other  arEsts  not  defined  yet   •  DescripEon       Argentario  is  a  beauEful  peninsula  north  of  Rome.  The  local  Municipality    is   evaluaEng  co-­‐sponsoring  the  seang  of    an  underwater  museum  of    eco-­‐ sculptures  (whose  design  is  suitable  to  enhance  fish  repopulaEon)  in  the  water   front  of  Porto  Santo  Stefano.  
  • 66. D-Shape Ltd 101 Wardour Street London W1F 0UN (UK) www.d-shape.com Dinitech Spa Via di Novecchio 30, Z.I. Ospedaletto 56121 Pisa (IT) www.dinitech.it Coral  reefs  
  • 67. Xavier  De  Kesteiler   Foster  +  Partners   Project  X  
  • 68. Jeroen  van  Ameijde   AA  School   Hooke  Park