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Mercedes-Benz Diesel Technology:
Clean, Efficient and Powerful
Dr. Klaus Fieweger, Daimler AG, Stuttgart


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008




Global Challenges and Demands on Vehicles
Reduction of Emissions (incl. CO2-Emission) and Fuel Consumption
Global challenges                                                        Demands on new vehicles
                      World Population           Source: Prognosis UNO
                 9                                                       Regulations                  Environment                     Customer
                                                          ~ 9 bn
 [bn]




                 6
                 3
                                                                         • Safety                     • Clean Air                     • Performance
                 0                                                       • Consumption                • Pollution                     • Price
                      1950            2000             2050
                      Limited Resources of Crude Oil          Source:
                                                           ASPO 2004
                                                                         • Emissions                  • Resources                     • Costs
                 30
                                                                         • Noise                      • Recycling                     • Reliability
 [Gb/a]




                 20                                       ~13 GB/a
                 10
                  0
                      1950           2000               2050
                                                   Source: Downs 2002
                      World Mobility
 [bn vehicles]




                  3
                  2
                                                          ~ 2.2 bn
                  1
                  0
                      1950           2000               2050
                      Wealth and Prosperity




                                                                   t

Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful               Folie 3
Introduction

• About 110 years ago Rudolf Diesel invented the self-ignition engine which was named
  DIESEL engine since then.
• The diesel engine was for a long time known as robust and efficient, but for some
  attributes like power, driveability, sportiness the gasoline engine was often favoured.
• Due to a lot of technical improvements within the last 15 years, e.g. turbo charging, 4-
  valve technology, common rail direct injection, particular trap and BlueTEC, the DIESEL
  engine has become a competitive power train with outstanding torque and driveability
  properties.
• Today about 50 % of the customers make their choice for a diesel car and accordingly
  the diesel share has grown significantly in Europe.
• Looking on the global energy demand, the DIESEL engine has a big potential to save the
  crude oil reserves and to reduce the total CO2 emissions, due to economical benefits in
  terms of fuel economy.
• The technology evolution of today’s high performance DIESEL engines was extensively
  driven by Mercedes-Benz.


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 5
Diesel History and Success



                           Prechamber Prin-
                           ciple,Injection Pump by          1. Diesel Passenger Car                 4-Valve-Diesel,           Common Rail          First BlueTEC
                           Prosper L‘Orange (1908-          Mercedes-Benz                           electr. Diesel            Injection (1997)      Heavy Duty
  First Diesel Engine      1921)
  (1893)                                                    Type 260 D (1936)                       Control (1993)                                  Truck (2005)



       1890        1900       1910        1920       1930        1940        1950       1960        1970        1980       1990        2000      2010


  Self ignition engine                  First Diesel Truck                          Exhaust Gas                    Particular Trap            First cleanest
  by Rudolf Diesel                      Benz 5-Tons (1923)                          Turbo Charger                  without Additive,          BlueTEC Diesel
  (Patent 1892)                                                                     (1976)                         Maintenance free           (2006)
                                                                                                                   as standard in
                                                                                                                   all MB Diesel
                                                                                Noise Encapsulation
                                                                                                                   Passenger Cars
                                                                                (1983)
                                                                                                                   (2005)




The evolution of the Diesel is closely linked to innovative Mercedes-Benz developments.

Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                            Folie 6




More than 70 Years of Diesel Competence:
Mercedes-Benz 260 D - First Diesel Passenger Car




Mercedes-Benz 260 D                                                                                    Rudolf Diesel




                                                                                                                           1936
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                            Folie 7
More than 70 Years of Diesel Competence
Mercedes-Benz E 320 BlueTEC – World‘s Cleanest Diesel Car




Mercedes-Benz E 320 BlueTEC                                                                            Rudolf Diesel




                                                                                                                           2006
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 8




Mercedes-Benz E-Class 320 CDI: World Record in Laredo/USA (2005)
Low Fuel Consumption and High Mileage



                         Four Times
                      around the World
                      160.934 Kilometer,
                          Ø-Velocity
                        224.823 km/h




                       1672 km without
                           Fueling
                        4,75 l/100 km




Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 9
E-Class Challenge with V6 Diesel Engine –
Paris – Beijing (2006)




Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 10




E-Class Challenge with V6 Diesel Engine –
Paris – Beijing: 450 000 Kilometers in 26 Days (2006)




Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 11
Perspektive of Diesel Market Share




                                                                                                                     China
                                                                                                                      ?




Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful          Folie 12




Development of EU Emission Standards


      100                                                                                                                 CO
       90                                                                                                                 HC+NOx
        80                                                                                                                            EU
                                                                                                                          PM
        70
                                                                                                                                      NEFZ
        60
[%]     50
        40
         30
         20
         10
             0
                                                                                                                PM - 98 %
                                                                                                               HC + NOx - 96 %
                        92)               6)
                     19                  9                 0)                                                 CO - 98 %
                 (                    19                  0                      5)
         1                    2
                                  (
                                                   (   20                    20
                                                                                0
                                                                                                        10)
   RO                  RO                      3                     4
                                                                         (                           20
 EU                  EU                  RO                                                      (
                                       EU                       RO                           5
                                                              EU                        RO
                                                                                      EU
Since the introduction of first emission standards the emissions have been reduced
extensively.
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful          Folie 13
In Three Steps – Towards the Cleanest Diesel of the World


                                                                                                                            efficient and clean
                internal measures,
                                                                                                                                combustion
                    clean fuels
                                                                                                                                  process



                                                                                                                             lower emissions
      oxidizing catalytic converter,
                                                                                                                              incl. particulate
             particulate filter
                                                                           Oxi-      PF                                          emissions
                                                                           Cat.


                                                                                                                         reduces emissions of
               BlueTEC technology                                                SCR-Cat.                                nitrogen oxides by 80
                                                                                                                                percent


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                Folie 14




BlueTEC: The Key Elements of Clean Diesel Technology
Diesel Engines as Clean as Gasoline Engines
                                                                                    Oxidizing catalyst



             Control of                                                                                                          Particulate filter
             emission                                                                                                                  and
            components                                                                                                          oxidation catalyst

                                                                                    Particulate filter
                                                                                   BlueTEC with
                                                                                   advanced NSC


           Reduction of                                                                                                                 NOx
            engine out                                                              BlueTEC with
                                                                                                                                  aftertreatment
            emissions                                                               SCR




Goal: Diesel engines as clean as gasoline engines thanks to BlueTEC
Showing the way to the most stringent emission standards EU5 and EU6
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                Folie 15
First BlueTEC in the US


                                                                                                                                         E 320
                                                                                                                                        BlueTEC

                                                                                                                                        Market
                                                                                                                                       launch in
                                                                                                                                        October
                                                                                                                                         2006

                                                                                                                                      “World Green
                                                                                                                                       Car Of The
                                                                                                                                       Year 2007“




20 % to 40 % fuel consumption advantage for BlueTEC compared to gasoline vehicles
Diesel market share of about 11 % in US E-Class sales
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful           Folie 17
Next Steps …

… Mercedes-Benz GL-, R and ML 320 BlueTEC




 with ULEV / BIN5 certification for MY2009 in all 50 states of the US



Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 19
Success Story of BlueTEC Technology


          ADAC: „Innovation                                     „Best New Technology                                  „World Green Car 2007“:
         of the Year“: BlueTEC                                   2007“: 320 BlueTEC                                        E320 BlueTEC




                                                                                     Toronto
                             Munich, 01/06                                   Autoshow, 02/07                       New York Autoshow, 04/07


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful       Folie 20




The new four-cylinder Diesel generation from Mercedes-Benz …




Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful       Folie 21
Key Data
                                                       250 CDI                                    220 CDI                               200 CDI

  Number of cylinders                                    4                                       4                                        4
  Valves per cylinder                                    4                                       4                                        4
   Displacement, cc                                    2143                                    2143                                     2143
   Bore/stroke, mm                                  83.0/99.0                               83.0/99.0                                83.0/99.0
   Compression ratio                                  16.2:1                                  16.2:1                                   16.2:1
    Output, kW/hp                                    150/204                                 125/170                                  100/136
                                                   at 4200 rpm                          at 3200 -4800 rpm                        at 3000 -4600 rpm
          Torque, Nm                               500                400                330 *)
                                            at 1600 - 1800 rpm at 1400 - 2800 rpm at 1600 - 2800 rpm
                                                                                                                                *) with automatic transmission

 The engine will be introduced in the Mercedes-Benz C-Class in autumn 2008


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                    Folie 22




… taking performance, consumption and emissions into a new
dimension.
•20 per cent more power
•25 per cent more torque
•13 per cent less CO2 emissions
•EU5 emissions standard

• Two-stage turbo charging system
• Fourth-generation common-rail technology 2000 bar with a new piezoelectric injector
  concept featuring direct injector needle control
• Ignition pressure of 200 bar and such a high power-to-displacement ratio
• Both the oil-spray nozzles and the water pump are activated in accordance
• Camshaft drive is positioned at the rear
• Engine block is made from cast iron, the cylinder head from aluminum.
• High vibrational comfort:
           • Forged crankshaft with eight counterweights
           • Two Lanchester balancer shafts in low-friction roller bearings
           • Two-mass flywheel


Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful                    Folie 23
Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful   Folie 24

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Mercedes-Benz Diesel Technology: Clean, Efficient and Powerful

  • 1. Mercedes-Benz Diesel Technology: Clean, Efficient and Powerful Dr. Klaus Fieweger, Daimler AG, Stuttgart Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008 Global Challenges and Demands on Vehicles Reduction of Emissions (incl. CO2-Emission) and Fuel Consumption Global challenges Demands on new vehicles World Population Source: Prognosis UNO 9 Regulations Environment Customer ~ 9 bn [bn] 6 3 • Safety • Clean Air • Performance 0 • Consumption • Pollution • Price 1950 2000 2050 Limited Resources of Crude Oil Source: ASPO 2004 • Emissions • Resources • Costs 30 • Noise • Recycling • Reliability [Gb/a] 20 ~13 GB/a 10 0 1950 2000 2050 Source: Downs 2002 World Mobility [bn vehicles] 3 2 ~ 2.2 bn 1 0 1950 2000 2050 Wealth and Prosperity t Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 3
  • 2. Introduction • About 110 years ago Rudolf Diesel invented the self-ignition engine which was named DIESEL engine since then. • The diesel engine was for a long time known as robust and efficient, but for some attributes like power, driveability, sportiness the gasoline engine was often favoured. • Due to a lot of technical improvements within the last 15 years, e.g. turbo charging, 4- valve technology, common rail direct injection, particular trap and BlueTEC, the DIESEL engine has become a competitive power train with outstanding torque and driveability properties. • Today about 50 % of the customers make their choice for a diesel car and accordingly the diesel share has grown significantly in Europe. • Looking on the global energy demand, the DIESEL engine has a big potential to save the crude oil reserves and to reduce the total CO2 emissions, due to economical benefits in terms of fuel economy. • The technology evolution of today’s high performance DIESEL engines was extensively driven by Mercedes-Benz. Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 5
  • 3. Diesel History and Success Prechamber Prin- ciple,Injection Pump by 1. Diesel Passenger Car 4-Valve-Diesel, Common Rail First BlueTEC Prosper L‘Orange (1908- Mercedes-Benz electr. Diesel Injection (1997) Heavy Duty First Diesel Engine 1921) (1893) Type 260 D (1936) Control (1993) Truck (2005) 1890 1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 2000 2010 Self ignition engine First Diesel Truck Exhaust Gas Particular Trap First cleanest by Rudolf Diesel Benz 5-Tons (1923) Turbo Charger without Additive, BlueTEC Diesel (Patent 1892) (1976) Maintenance free (2006) as standard in all MB Diesel Noise Encapsulation Passenger Cars (1983) (2005) The evolution of the Diesel is closely linked to innovative Mercedes-Benz developments. Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 6 More than 70 Years of Diesel Competence: Mercedes-Benz 260 D - First Diesel Passenger Car Mercedes-Benz 260 D Rudolf Diesel 1936 Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 7
  • 4. More than 70 Years of Diesel Competence Mercedes-Benz E 320 BlueTEC – World‘s Cleanest Diesel Car Mercedes-Benz E 320 BlueTEC Rudolf Diesel 2006 Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 8 Mercedes-Benz E-Class 320 CDI: World Record in Laredo/USA (2005) Low Fuel Consumption and High Mileage Four Times around the World 160.934 Kilometer, Ø-Velocity 224.823 km/h 1672 km without Fueling 4,75 l/100 km Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 9
  • 5. E-Class Challenge with V6 Diesel Engine – Paris – Beijing (2006) Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 10 E-Class Challenge with V6 Diesel Engine – Paris – Beijing: 450 000 Kilometers in 26 Days (2006) Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 11
  • 6. Perspektive of Diesel Market Share China ? Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 12 Development of EU Emission Standards 100 CO 90 HC+NOx 80 EU PM 70 NEFZ 60 [%] 50 40 30 20 10 0 PM - 98 % HC + NOx - 96 % 92) 6) 19 9 0) CO - 98 % ( 19 0 5) 1 2 ( ( 20 20 0 10) RO RO 3 4 ( 20 EU EU RO ( EU RO 5 EU RO EU Since the introduction of first emission standards the emissions have been reduced extensively. Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 13
  • 7. In Three Steps – Towards the Cleanest Diesel of the World efficient and clean internal measures, combustion clean fuels process lower emissions oxidizing catalytic converter, incl. particulate particulate filter Oxi- PF emissions Cat. reduces emissions of BlueTEC technology SCR-Cat. nitrogen oxides by 80 percent Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 14 BlueTEC: The Key Elements of Clean Diesel Technology Diesel Engines as Clean as Gasoline Engines Oxidizing catalyst Control of Particulate filter emission and components oxidation catalyst Particulate filter BlueTEC with advanced NSC Reduction of NOx engine out BlueTEC with aftertreatment emissions SCR Goal: Diesel engines as clean as gasoline engines thanks to BlueTEC Showing the way to the most stringent emission standards EU5 and EU6 Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 15
  • 8. First BlueTEC in the US E 320 BlueTEC Market launch in October 2006 “World Green Car Of The Year 2007“ 20 % to 40 % fuel consumption advantage for BlueTEC compared to gasoline vehicles Diesel market share of about 11 % in US E-Class sales Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 17
  • 9. Next Steps … … Mercedes-Benz GL-, R and ML 320 BlueTEC with ULEV / BIN5 certification for MY2009 in all 50 states of the US Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 19
  • 10. Success Story of BlueTEC Technology ADAC: „Innovation „Best New Technology „World Green Car 2007“: of the Year“: BlueTEC 2007“: 320 BlueTEC E320 BlueTEC Toronto Munich, 01/06 Autoshow, 02/07 New York Autoshow, 04/07 Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 20 The new four-cylinder Diesel generation from Mercedes-Benz … Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 21
  • 11. Key Data 250 CDI 220 CDI 200 CDI Number of cylinders 4 4 4 Valves per cylinder 4 4 4 Displacement, cc 2143 2143 2143 Bore/stroke, mm 83.0/99.0 83.0/99.0 83.0/99.0 Compression ratio 16.2:1 16.2:1 16.2:1 Output, kW/hp 150/204 125/170 100/136 at 4200 rpm at 3200 -4800 rpm at 3000 -4600 rpm Torque, Nm 500 400 330 *) at 1600 - 1800 rpm at 1400 - 2800 rpm at 1600 - 2800 rpm *) with automatic transmission The engine will be introduced in the Mercedes-Benz C-Class in autumn 2008 Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 22 … taking performance, consumption and emissions into a new dimension. •20 per cent more power •25 per cent more torque •13 per cent less CO2 emissions •EU5 emissions standard • Two-stage turbo charging system • Fourth-generation common-rail technology 2000 bar with a new piezoelectric injector concept featuring direct injector needle control • Ignition pressure of 200 bar and such a high power-to-displacement ratio • Both the oil-spray nozzles and the water pump are activated in accordance • Camshaft drive is positioned at the rear • Engine block is made from cast iron, the cylinder head from aluminum. • High vibrational comfort: • Forged crankshaft with eight counterweights • Two Lanchester balancer shafts in low-friction roller bearings • Two-mass flywheel Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 23
  • 12. Thai Automotive Institute Diesel Symposium, Bangkok, June 13, 2008: Mercedes-Benz Diesel Technology - Clean, Efficient and Powerful Folie 24