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Design of Operator’s Area of Indian Tractor for 2015
                      Project TRISHUL for TAFE


                   Master’s Thesis Project Report

Submited in partial fulfillment of the requirement for the degree in
                           Master of Design

                              Submitted by
                       CH Gokul Venkatesh
                           M.Des (09420502)
                         Department of Design
                         IIT Guwahati, Assam

Project Guide                                          Project Co-Guide
Prof. Ravi Mokashi Punekar                     Dr. Sougatha Karmakar
Department of Design                              Department of Design
IIT Guwahati, Assam                                IIT Guwahati, Assam




                       Department of Design
              Indian Institute of Technology Guwahati
                  Guwahati 781039, Assam, India


    2011, All Rights Reserved by Indian Institute of Technology Guwahati
Certificate

                   This is to certify that the theis work titled

    Design of Operator’s Area of TAFE Tractor for 20152015
       Design of Operator’s area of Indian Tractor for
                    is an authentic work for TAFE
                       Project TRISOOL carried out
                                     by
                         CH Gokul Venkatesh
                     Master’s Thesis Project Report
                       M.Des. Roll no. 09420502
                         Department of Design
   Submited in partial fulfillment of the requirement for the degree in
                          IIT Guwahati, Assam
                              Master at Design
                                      of

                                  Submitted by
                              CH Gokul Venkatesh
                                M.Des (09420502)
                              Department of Design
                              IIT Guwahati, Assam

    Project Guide
    Prof. Ravi Mokashi Punekar
                        Department of Design
    Department Indian Institute of Technology Guwahati
                of Design
    IIT Guwahati, Assam
                    Guwahati 781039, Assam, India

For the award of M.Des. Degree during the academic year 2010-2011


Project Guide                       Project Co-Guide
                                                                           Examiner 1



                                                                           Examiner 2
Prof. Ravi Mokashi Punekar     Department of Design
                                    Dr. Sougatha Karmakar
Professor             Indian Institute Asst. Professor
                                         of Technology Guwahati
                                     Department of Design
Department of Design
IIT Guwahati               Guwahati 781039, Assam, India
                                          IIT Guwahati                     Examiner 3



         2011, All Rights Reserved by Indian Institute of Technology Guwahati
CERTFIFICATE OF INDUSTRIAL GUIDE

                                                                                     This is to certify the project work titled
                                                                                     “DESIGN OF OPERATOR’S AREA OF TAFE
                                                                                     TRACTOR FOR 2015” is a bonafied work of
                                                                                     Chagantipati Gokul Venkatesh carried out for
                                                                                     TAFE in partial fulfillment for the award of
                                                                                     degree of ‘MASTER OF DESIGN’ of Indian
                                                                                     Institute of Technology Guwahati under my
                                                                                     guidance. This project work is original and not
                                                                                     submitted earlier for the award of any degree/
                                                                                     diploma or associateship of any other industry/
                                                                                     university.




                                                                                           Sri. R MURLI KRISHNAN (B.E, M.B.A.)
                                                                                                                 Sr. Vice President
                                                                                                   Product Engineering & Marketing
                                                                                                                    TAFE, Chennai




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                                 Acknowledgement

                                                                                     An acknowledgement is not enough to scalp the
                                                                                     help, guidance and wishes of all people without
                                                                                     whom this achievement would not have been
                                                                                     possible. Yet I take this opportunity to express
                                                                                     my gratitude towards them.

                                                                                     I would like to express my deepest thanks to
                                                                                     my guide Prof. Ravi Mokashi Punekar and my
                                                                                     Co-Guide Dr. Sougatha Karmakar for their
                                                                                     timely guidance and valuble comments which
                                                                                     chanelized my thinking process in right
                                                                                     direction at various stages of my project.




                                                                                                                                        ACKNOWLEDGEMENT
                                                                                     My deep sense of gratitude to my Industrial
                                                                                     Guide Sri R Mulrli Krishnan(Associate vice
                                                                                     President), R&D, Tractors and Fram Equipment
                                                                                     Ltd. for his support and guidance. Thanks and
                                                                                     appreciation to the helpful people at R&D-TAFE,
                                                                                     for their support.

                                                                                     I express my thanks to the Head of Design
                                                                                     Department, Prof. A.K Das for extending his
                                                                                     support as and when required.

                                                                                     A special thanks to workshop staff at
                                                                                     Deparment od Design for their valuble
                                                                                     co-operation in making the model of my design
                                                                                     and my batchmates, juniors who helped me.

                                                                                     I also extend my heartfelt thanks to my family
                                                                                     and well wishers.


                                                                                     CH Gokul Venkatesh
                                                                                     (09420502)



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                                   IPR DECLARATION

                                                                                     I herebt declare that in accordance to the IPR
                                                                                     norms generally followed in Acadamics, I have
                                                                                     appropriately acknowledged all the sources of
                                                                                     material / content including visuals / design /
                                                                                     copy rights accessed from other authors /
                                                                                     sources / references used in this project as a
                                                                                     part of my academic reporting.

                                                                                     I further declare that the contents of this project
                                                                                     report, including visual/design other than those
                                                                                     whose origing / source has been appropriately
                                                                                     acknowledged, are a result of my original effort.




                                                                                                                                           IPR DECLARATION
                                                                                     CH Gokul Venkatesh
                                                                                     M.Des. (09420502)
                                                                                     Department of Design
                                                                                     IIT Guwahati, Assam




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015



                                                                                                        TABLE OF CONTENT
                                                                                     CERTIFICATE
                                                                                     ACKNOWLEDGEMENT
                                                                                     IPR DECLARATION
                                                                                     TABLE OF CONTENT
                                                                                     ABSTRACT
                                                                                     KEYWORDS

                                                                                     ABOUT TAFE ........................................................      001

                                                                                     1. INTERNSHIP
                                                                                        Brief & Objectives ..............................................     004
                                                                                        1.1 Over all Evolution of TAFE/MF .....................               005
                                                                                        1.2 Over all Evolution of Mahindra .....................              007
                                                                                        1.3 International Trends .....................................        008

                                                                                     2. PROJECT BRIEF & OBJECTIVES




                                                                                                                                                                    TABLE OF CONTENT
                                                                                        2.1 Project Brief .................................................   012
                                                                                        2.2 Objectives and Methodology .......................                013

                                                                                     3. PLANNING
                                                                                        3.1 Product Development Process .................... 014
                                                                                        3.2 Graphical Representation of project plan .... 015
                                                                                        3.3 Literature Review ......................................... 016

                                                                                     4. SYSTEM STUDY
                                                                                        4.1 Exploration ...................................................   017
                                                                                            4.1.1 Self Exploration ...................................        017
                                                                                            4.1.2 Interaction With Drivers ......................             017
                                                                                        4.2 Identification of Elements of Interaction .......                 018
                                                                                        4.3 Competitor Analysis & Study of Existing
                                                                                                                                Workspace ......              023
                                                                                            4.3.1 Mounting the Tractor ...........................            023
                                                                                            4.3.2 Ambience ............................................       024
                                                                                            4.3.3 Dash Board/Instrument Cluster ...........                   025
                                                                                            4.3.4 Levers .................................................    026
                                                                                            4.3.5 Pedals .................................................    027
                                                                                            4.3.6 Fixing LH & RH Brakes Together ........                     028
                                                                                            4.3.7 Hydraulic Controls ...............................          029

                                                                                        4.4 User Centric Analysis ...................................         030
                                                                                            4.4.1 Ergonomic Considerations ..................                 031
                                                                                            4.4.2 Real Life Scenarios & Usage Trends ..                       032
                                                                                        4.5 Need Identification .......................................       036




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015



                                                                                                        TABLE OF CONTENT
                                                                                     5. CONCEPTUALIZATION-1
                                                                                        5.1 Project Logo .................................................   037
                                                                                            5.1.1 Iteration-1 ............................................   037
                                                                                            5.1.2 Iteration-2 ............................................   038
                                                                                            5.1.3 Finalized Logo .....................................       039
                                                                                        5.2 Keywords .....................................................   040
                                                                                        5.3 Mood Board .................................................     041
                                                                                        5.4 Form Exercise ..............................................     043
                                                                                            5.4.1 Free Hand Forms ................................           044
                                                                                            5.4.2 Volumetric Analysis .............................          045
                                                                                            5.4.3 Incorporation of Identity in Forms .......                 053

                                                                                     6. CONCEPTUALIZATION-2
                                                                                        6.1 Space Exploration ........................................       057
                                                                                        6.2 Focus on Interior ..........................................     059
                                                                                        6.3 Horse Ride Posture ......................................        064




                                                                                                                                                                   TABLE OF CONTENT
                                                                                        6.4 3D Exploration ..............................................    065
                                                                                        6.5 Core Iterations of Interior .............................        066
                                                                                            6.5.1 Horse Ride Position-1 .........................            066
                                                                                            6.5.2 Horse Ride Position-2 .........................            072
                                                                                        6.6 Ergonomics ..................................................    076
                                                                                            6.6.1 NSRP Method .....................................          076
                                                                                            6.6.2 Conversion of Anthropometric Data
                                                                                                            into Dimensional Drawings ...                    079
                                                                                            6.6.3 Interpreted Ergonomic Values .............                 080
                                                                                            6.6.4 Workspace Design ..............................            082
                                                                                        6.7 Horse Ride Posture-3 ..................................          090
                                                                                            6.7.1 Rating Iterations on Timescale ...........                 102
                                                                                        6.8 Fender Variations .........................................      103
                                                                                        6.9 Focus on Exterior .........................................      104
                                                                                            6.9.1 Iteration RATHA ..................................         104
                                                                                            6.9.2 Iteration TRISHUL ..............................           108
                                                                                            6.9.3 Iteration TRISHUL-HRP1 ...................                 114

                                                                                     7. MODEL MAKING ............................................... 118

                                                                                     8. CONCLUSIONS ................................................. 125

                                                                                     9. REFEFERENCES .............................................. 126




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                                      ABSTRACT

                                                                                     There is scope for intervention of Industrial
                                                                                     Design and innovation in providing a
                                                                                     comfortable experience to the tractor operator.
                                                                                     Tractor being a multipurpose vehicle, has
                                                                                     many products and controls in the operators
                                                                                     area which can be modernized in terms of
                                                                                     form, ergonomics and user interaction to make
                                                                                     them comfortable.

                                                                                     Indian Tractor industry started realizing the
                                                                                     difference which can be made by intervention
                                                                                     of Industrial design in the design of operator’s
                                                                                     area and overall styling of the tractor. Tractor




                                                                                                                                        ABSTRACT
                                                                                     manufacturing giants in India have focused on
                                                                                     turning customer centric to make their products
                                                                                     more usable and marketable.

                                                                                     This project considers the three important
                                                                                     factors; Aesthetics, Ergonomics and User
                                                                                     Experience in space management, placing of
                                                                                     controls in the operator’s area of TAFE tractor
                                                                                     where various iterations have been turned to
                                                                                     detailed workspaces. The project completely
                                                                                     deals with designing a comfortable and
                                                                                     aesthetically appealing workspace along with
                                                                                     styling of its packaging and bringing in a new
                                                                                     identity to TAFE Tractor.

                                                                                                   KEY WORDS
                                                                                     Big
                                                                                     Power
                                                                                     Cute
                                                                                     Confident
                                                                                     Stylish
                                                                                     Companion and Compact



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015




                                                                                     ABOUT TAFE




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                     TAFE is a US$750 million tractor major
                                                                                     incorporated in 1960 at Chennai in India, in
                                                                                     collaboration with Massey Ferguson (now
                                                                                     owned by AGCO corporation, USA). TAFE
                                                                                     acquired the Eicher tractors business, its
                                                                                     engine plant at Alwar and transmissions plant
                                                                                     at Parwanoo through a wholly owned
                                                                                     subsidiary “TAFE Motors and Tractors Limited.




                                                                                                                                      ABOUT TAFE(Tractors and Farm Equipments Ltd.)
                                                                                     A member of the Amalgamations Group of
                                                                                     Chennai, this company has four plants
                                                                                     involved in tractor manufacturing at
                                                                                     Mandidheep (Bhopal), Kallidaipatti (Madurai),
                                                                                     Doddabalbur (Bangalore) and in Chennai.

                                                                                     Apart from being among the top five tractor
                                                                                     manufacturers in the world, TAFE is also
                                                                                     involved in making diesel engines, gears,
                                                                                     panel instruments, engineering plastics,
                                                                                     hydraulic pumps, plantations and passenger
                                                                                     car distribution through other divisions.

                                                                                     TAFE Motors and Tractors Limited has, apart
                                                                                     from the tractor manufacturing plant at
                                                                                     Mandideep mentioned above, a Diesel Engine
                                                                                     plant at Alwar, Rajasthan producing a range of
                                                                                     air cooled and water cooled diesel engines up
                                                                                     to 80 HP with plans are on to increase the
                                                                                     product range up to 125 KVA. The
                                                                                     Transmissions Division located at Parwanoo
                                                                                     in Himachal Pradesh produces a range of
                                                                                     ransmission components both for captive use
                                                                                     as well as for sale to OE manufacturers.

                                                                                     TAFE Access Limited is a wholly owned
                                                                                     subsidiary of TAFE involved in the
                                                                                     manufacture and marketing of farm



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                    002
Design of operator’s area of TAFE tractor for 2015


                                                                                     implements, trailers and accessories,
                                                                                     distribution of passenger cars, manufacture of
                                                                                     hydraulic pumps and panel instruments to
                                                                                     discerning customers both in India and
                                                                                     overseas.

                                                                                     TAFE’s Power Source Division produces a
                                                                                     range of automotive batteries for both
                                                                                     2-wheeler and 4-wheeler applications for sale




                                                                                                                                       ABOUT TAFE(Tractors and Farm Equipments Ltd.)
                                                                                     through AMCO Batteries Ltd. As well as for
                                                                                     sale directly through a dedicated distribution
                                                                                     channel under the brand name of “Speed”.

                                                                                     VISION OF TAFE: To achieve the distinction of
                                                                                     first choice among the farming community of
                                                                                     India and to ensure a growing presence in
                                                                                     international market through setting leadership
                                                                                     standards of performance and customer care
                                                                                     in agricultural machinery business.

                                                                                     CORE VALUES OF TAFE:
                                                                                     Customer satisfaction.
                                                                                     Quality in products abd services.
                                                                                     Human resources.
                                                                                     Proactive response to change.
                                                                                     Environment and safety.
                                                                                     Trust and long term relationships with stake
                                                                                     holders.
                                                                                     Business Ethics.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                     003
Design of operator’s area of TAFE tractor for 2015


                                                                                                   INTRODUCTION

                                                                                     Tractors are definitely a special species in the
                                                                                     world of Automobiles and multipurpose
                                                                                     vehicles. I am always interested to explore
                                                                                     Tractors and apply innovative design principles
                                                                                     to them. There is a lot of scope for intervention
                                                                                     of Industrial Design in Indian Tractor.




                                                                                                                                         ABOUT TAFE(Tractors and Farm Equipments Ltd.)
                                                                                     I am fortunate to attain a right platform to
                                                                                     explore this field during my internship at TAFE.
                                                                                     During my Internship, I was given an
                                                                                     opportunity to study the evolution of TAFE
                                                                                     product styling and compare it with that of the
                                                                                     competitors.

                                                                                     As an extension of my internship study, I was
                                                                                     given an opportunity to takeup my Thesis
                                                                                     project in the field of Tractor in collaboration
                                                                                     with TAFE. After studying the form evolution of
                                                                                     Various Indian tractors, I was interested to
                                                                                     explore the possibilities of elevating the
                                                                                     comfort, aesthetics and user experience of
                                                                                     driver’s workspace of Indian tractor to develop
                                                                                     an wholistic knowledge of a tractor design by
                                                                                     combining the external styling and interior-
                                                                                     operational comfort.

                                                                                     Considering the evolution of Tractor design on
                                                                                     International basis and incresed demand in
                                                                                     Indian market, Indian tractor is going to
                                                                                     experience a design evolution in the coming
                                                                                     future. This provoked me to takeup this project
                                                                                     to Design futuristic concpts for Indian tractor.
                                                                                     considering the time span from
                                                                                     conceptualization to manufacturing, 2015 is
                                                                                     takenup as the year of target.



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                       001
Design of operator’s area of TAFE tractor for 2015




                                                                                     1. INTERNSHIP




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015




                                                                                     My thesis project has got its base from my
                                                                                     internship project at TAFE. In this chapter I
                                                                                     have briefly summarized my work during
                                                                                     internship period.

                                                                                     Internship Brief: To study the evolution of form
                                                                                     and various aspects of TAFE/MF tractors that
                                                                                     make an appeal to the customer and compare
                                                                                     with that of competitors tractors.




                                                                                                                                        INTERNSHIP
                                                                                     Objectives:
                                                                                     To study the form evolution of TAFE/MF
                                                                                     tractors.

                                                                                     To study the evolution of major competitors.

                                                                                     To compare the present range of TAFE/MF tra-
                                                                                     ctors with that of competitor tractors.

                                                                                     To study the current trends in domestic and
                                                                                     international designs.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                      004
Design of operator’s area of TAFE tractor for 2015


                                                                                     1.1 OVERALL EVOLUTION OF TAFE/MF:
                                                                                     On the whole[Fig-1.1(a)], right from stubnose
                                                                                     bonnet to style ‘G’ bonnet, there have been
                                                                                     many changes in the styling that have taken
                              Fig-1.1(a): TAFE evolution                             place during the evolution which were
                                                                                     discussed earlier. One cannot find any drastic
                                                                                     change taking place during the evolution. The
                                                                                     identity of TAFE/MF is maintained through out
                                                                                     the evolution.

                                                                                     Some basic keywords that can be associated
                                                                                     with TAFE/MF product range are like;
                                                                                     Longish.
                                                                                     Bulky.
                                                                                     Flat.
                                                                                     Reliable.




                                                                                                                                          INTERNSHIP
                                                                                     Friendly.
                                                                                     Strong.
                                                                                     Power full.

                                                                                     The styling has focused mostly on the feel part
                                                                                     of the form and gradually through the evolution,
                                                                                     expression is also being brought into the styling.
                                                                                     This can be observed from evolution of key
                                                                                     words related to expression like aggression and
                                                                                     wild along with key words like flat and longish.

                                                                                     The styling of TAFE/MF has its own identity in
                                                                                     the market and it draws no similarities or
                                                                                     inspirations from other existing product styling.
                                                                                     But, the main focus of industrial design has
                                TAFE/MF next generea�on                              only been on the hood. During further evolution
                                                                                     this factor may be considered and the tractor as
                                                                                     whole can be made more appealing. Designing
                                                                                     all the products together as a whole will help in
                                                                                     improving co-ordination and reducing visual
                                                                                     noise.



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                        005
Design of operator’s area of TAFE tractor for 2015


                                Fig-1.1(b): Identity Analysis                        During the evolution, the front grill underwent
                                                                                6    many changes. In 1035 there were two
                                                                                     columns of horizontal bars(1) and from that.
                                                                                     they have slowly transformed to strong
                                                                                     horizontal bars(2). These horizontal bars are
                                                                                     further concentrated on and style ‘F’ kind of
                                     5                                               expressive grill(3) came out. Finallyn this got
                                                                                     entirely transformed and in style ‘G’ the front
                                                                                     grill(4) is clean and fresh without any visual
                                                                                     noise and lights have taken care of the
                                             8                                       expression. But, this has given up the identity
                                                                                     maintained by TAFE/MF.

          1
                                                                                     Lights also underwent changes during the
                                                                                     evolution, the round lights(5) which used to pop




                                                                                                                                        INTERNSHIP
                                                                4                    out of the hood have slowly become the part(6)
                                                                                     of front grill. Then these round lights further
    10                                                                               transformed into rectangular(7) ones. This has
              9                                                                      changed the pleasant expression of the tractor
                                                                                     into a bit serious and masculine one. These
                                                                                     rectangular lights further got transformed into
                                                                                     sharp featured style ‘G’ lights(8). This shows
                                                                            7        an indication that as being followed by the
                                                                                     international trends, head lights might be used
                          2                                                          by TAFE/MF also to make the products more
                                                                                     appealing to the customer.


                                                                    3                One can also observe that the products are
                                                                                     being made more usable and presentable by
                                                                                     decreasing the area of machinery being
                                                                                     exposed. The package and compactness
                                                                                     relatively increased. this can be observed from
                                                                                     disappearance of air filter(9) and exhaust(10)
                                                                                     from the external surface of style ‘G’. This is
                                                                                     making style ‘G’ more clean and stylish tractor.



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                      006
Design of operator’s area of TAFE tractor for 2015


                                                                                     1.2 OVERALL EVOLUTION OF MAHINDRA:
                                                       2          3                  On the whole[Fig-1.2(a)], Mahindra is not
                                                                                     reluctant in introducing drastic changes in
                                                                                     styling during the evolution of its product range.
                                                                                     During the each stage of evolution, there has
                                                                                     been a considerable amount of change in the
                                                           3                         styling of their products.
                                                                                     Due to these drastic changes in the product
                                                                                     styling, Mahindra could not maintain a partic-
                     1                                                               ular identity for its design and there doesn’t
                                                                                     seem to be any Mahindra kind of styling
                                                                                     existing. But. they have done quite well in
                                                                                     maintaining certain features through out their
                                                                                     styling evolution which keep up their identity.




                                                                                                                                           INTERNSHIP
                                                                                     One can observe that the cut - 1 shown in blue
                                                                                     can be seen in all the products of Mahindra.
                                                                                     All the products have front face(2) in the form
                                                                                     of vertically oriented rectangle. The wide
                                                                                     horizontal slots(3) in the front face have gained
                                                                                     the liking of many Indian farmers and these
                                                                                     slots have formed an identity for Mahindra
                          Fig-1.2(a): Evolution of Mahindra
                                                                                     during the evolution till styling ‘F’ has come into
                                                                                     the scene.


                                                                                     How ever, Mahindra seem to be following
                                                                                     benchmarking strategy in styling their
                                                                                     products. Most of their lower and medium HP
                                                                                     tractors seem to have some inspiration from
                                                                                     TAFE/MF and higher HP versions seem to have
                                                                                     some inspiration from John Deere. They are
                                                                                     always trying to catch-up the global trends and
                                                                                     seem to be keen in making changes to adopt
                                                                                     to the rapidly changing global trends.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                         007
Design of operator’s area of TAFE tractor for 2015



                                                                                         1.3 INTERNATIONAL TRENDS:
                                                                                         In international market, Tractor design and
                                     3                                                   Styling is advancing at a very healthy pace.
                                                                                         Most of the international designs are focusing
                                                                                         on user needs and comfort to achieve user
                                                                                         centric design.

                                                                                         In Fig 1.3(a), one can observe that tractor is
                                                                                         not just considered as a machine. Tractor is
                                                           4                             being made as stylish as other automobiles
         4                                                                               and as comfortable as luxury cars.

                                                                   4                     One can also observe that the evolution of
                                                                                         electronic and sophisticated controls from the
                                                                                1        early controls shows that farmers are also
2




                                                                                                                                            INTERNSHIP
                                                                                         turning intelligent and are ready to handle
                                                                                         technology to work smartly for efficient out
                                                                                    4    put.

                                                                                         The fact that tractor is no more considered as
                                                                                         just a machine in international market can be
                                                                                         exemplified by how the latest hoods(1) are
                                                                                         covering/packing almost all the components,
                                                                                         how the fenders(2) are being used to cover the
                                                                                         front and rear wheels along with the most
                                                                                         important development like evolution of lux-
                                                                                         urious cabins(3). All these examples just show
                                                                                         that tractor is definitely being considered as a
                                                                                         posession and Tractor manufacturers started
                                                                                         consider user requirements and his/her tastes
                                                                                         before designing these wonderful machines.

                                                                                         There is also considerable development in the
                                                                                         usage of different materials and combinations.
                                                                                         Lights(4) are also being used as important
                                             Fig-1.3(a): New Holland Tractor             elements of of overall design




    THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                      008
Design of operator’s area of TAFE tractor for 2015



                                                                                     Lights of tractor are under going drastic
                                                                                     changes from time to time with the evolution of
                                                                                     tractor. Lights have become a major part of the
                                         Fig-1.3(b): Few International Models
                                                                                     identity of a tractor. Different manufacturers are
                                     2                                               using different style lights to create their own
                                                                                2    identity.

                                                                                     On a whole, one can observe that there are
                                                                                     three basic types of lights in international
                                                                                     tractors with advanced design. The first type
                                                                                     being expressive lights(1) where the lights are
                                                                                     more sharp, curvy and organic in shape close
                                                                                     to the shape of eyes of real living thing. Lights
                                                                                     are generally treated as eyes of the vehicle by
                                                                                     industrial designers. We can observe that




                                                                                                                                          INTERNSHIP
                                                                                     these kind of lights are already entering
                                                                                     domestic Indian market. Here one can observe
                                                                                     that New Holland confidently used their lights
                                                                                     to enhance the expression and these are
                                                                                     definitely extracted from the elements of eyes
3                                                                                    from cat’s family.

                                                                                     The other type being long rectangular, horizon-
                                                                                     tally oriented lights(2) which are giving strong
                                                                                     outlook to the vehicle.

                                         1                                           Third one being multiple lights(3). In this kind
                                                                                     of lights, many lights are used together in
                                                                                     different patterns to intelligently use them as
                                                                                     a part of visual identity of the vehicle.

                                                                                     The lights of type 2&3 might do well in
                                                                                     domestic market as these have a strong
                                                                                     outlook and gives a notion of getting ‘more’
                                                                                     which suits the Indian attitude of possessing big
                                                                                     things.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                        009
Design of operator’s area of TAFE tractor for 2015


                                                                                     Companies in international market are keen
                                                                                     in forming an identity for themselves. This
                                                               6
                                                       1                             seems to be a gesture extracted from luxury
                          1                                                          car industry. BMW is an example for that where
                                                                                     they never change the design of the front grill
                                                                                     of their vehicles. This forms an identity for
                                                                                     BMW and people can recognize a BMW from a
                                            2                                        distance.
                                       2

                                                                                     In the same way Tractor manufacturers are
                                                                                     also trying to go for having their own identity.
                                                                                     To exemplify, one can observe that
                                                                                     New Holland is maintaining similarities in front
                                                                                     grill(1), its lights(2) and the slope(3) towards
                                                                                     the front of the hood. In Lamborghini tractors




                                                                                                                                        INTERNSHIP
                                                                                     we can find that this identity is invisibly and
                          Fig-1.3(c): Trend Analysis                                 sensitively maintained. Lamborghini maintains
                                                                                     the similar form in its tractor hood. There is a
                         4                                                           line(4) which cuts the front most region of the
               5                                                                     hood. A horizontal strip(5) are some things
                                                                                     which are maintained in common and highlights
                                                                        6            the identity of Lamborghini.
                                                                    5

                                                                                     On a whole, one can observe that the new
                                                4                                    generation of international tractors got rid of
                                                                                     the blunt boxy kind of look and evolved into
                                                                                     a well designed forms with many curves and
                                                                                     lines. Most of the tractors are coming with
                                                                                     slopy hoods and as the complete coverage of
                                                                                     internal components has almost become
                                                                                     common in international market the openings
                                                                                     in the hood(6) for air circulationa and cooling
                                                                                     purpose have become part of design and they
                                                                                     are being well utilized by the designers.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                      010
Design of operator’s area of TAFE tractor for 2015


                                                                                     Tractor manufacturers in international market
                                                                                     are using colours in an intelligent way to stand
                                                                                     out in the market. Colour is one of the major
                                                                                     assets for John Deere and New Holland.
                                                                                     Fendt of Agco group is good in their designs
                                                                                     which l are competitive and they are launching
                                                                                     vehicles with different colour versions.
                                                                                     Manufacturing of vehicles with customers
                                                                                     choice of colour might become common in
                                                                                     future just like it is in the case of Car and Bike
                                                                                     industry.

                                                                                     Tractor industry is also keeping in pace with
                                                                                     other automobile industries interms of
                                                                                     technology usage and development. Tractor
                                                                                     manufacturers are using different materials and




                                                                                                                                          INTERNSHIP
                                                                                     modern sensitive technologies to keep them
                                                                                     selves upgraded with the latest evolutions.
                                                                                     New Holland has the technology of Hydrogen
                                                                                     Fuel cell tractor and they have concept design
                                                                                     for it.

                                                                                     Just like other advanced automobile industries,
                                                                                     International tractor industries are always
                                                                                     trying to have future concepts for their backup
                                                                                     and with the growing competition in this
                                                                                     sector, concept designs make the companies
                                                                                     feel secured and go ahead in global
                                                                                     competetive markets.

                                                                                     One can also observe that all the controls and
                                                                                     products in the operators area of the tractor
                                                                                     are evolving as per customer needs and these
                                                                                     are also being given importance just like the
                                                                                     importance given to interiors in car design.


                   Fig-1.3(d): Concepts and trends (google images)


THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                        011
Design of operator’s area of TAFE tractor for 2015




                                                                                     2. PROJECT BRIEF &
                                                                                            OBJECTIVES




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015




                                                                                     2.1 PROJECT BRIEF:

                                                                                     PROJECT TITLE:
                                                                                     Design of operator’s area of TAFE tractor for
                                                                                     2015




                                                                                                                                       BRIEF AND OBJECTIVES
                                                                                     AIM:
                                                                                     To achieve easy access to the user & a
                                                                                     comfortable experience to the user.
                 ERGONOMICS                     STYLING
                                                                                     To bring in a modern, contemporary, futuristic
                                                                                     and rich outlook to the operator’s area.

                                                                                     To modernize various products and controls in
                                   USER                                              the operator’s area of TAFE tractor.
                                EXPERIENCE
                                                                                     DESCRIPTION:
                                                                                     There is scope for intervention of Industrial
                                                                                     Design and innovation in providing a
  DESIGN OF OPERATOR’S AREA OF TAFE TRACTOR FOR 2015                                 comfortable experience to the tractor operator.
                                                                                     Tractor being a multipurpose vehicle, has
                                                                                     many products and controls in the operators
                                                                                     area which can be modernized in terms of
                                                                                     form, ergonomics and user interaction to make
                                                                                     them comfortable, give a rich feel and enhance
                                                                                     the value of the product.




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                     012
Design of operator’s area of TAFE tractor for 2015


                                                                                     2.2 OBJECTIVES & METHODOLOGY:

                                                                                     OBJECTIVES:
                                                                                     To consider user experience for design–
                                                                                     Enhance the experience to new level.

                                                                                     To bring in modern, contemporary and futuristic
                                                                                     outlook to the operator’s area.

                                                                                     To increase operator’s comfort with better
                                                                                     ergonomic designs .

                                                                                     To bench mark with the best in tractor industry




                                                                                                                                         BRIEF AND OBJECTIVES
                                                                                     globally and with the other non-tractor products.

                                                                                     To conceptualize innovative and cost effective
                                                                                     solutions.

                                                                                     METHODOLOGY:
                                                                                     To study the existing operators area to capture
                                                                                     the user experience, interface and responses.

                                                                                     User survey and feedback about the existing
                                                                                     operator’s area.

                                                                                     Bench mark with the best in tractor industry
                                                                                     and also with the other non-tractor products

                                                                                     Develop concept design to meet the objective

                                                                                     Validation of the concepts with various available
                                                                                     sources.

                                                                                     Producing 3D renderings of the finalized
                                                                                     concept.

                                                                                     DELIVERABLES: 3D renderings, mockup/model.



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                       013
Design of operator’s area of TAFE tractor for 2015




                                                                                     3. PLANNING




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                                                     3.1 PRODUCT DEVELOPMENT PROCESS:
                                           Table-3.1(a): Project Plan                                                After a thorough reference of various
   Phase 0:           Phase 1:             Phase 2:             Phase 3:            Phase 4:           Phase 5:      publications, I have chosen the six step
   Planning         System Study           Concept            Detail Design      Valida�on and        Mock up/       product development process[Table-3.1(a)]
                                         Development                              Refinement           Prototype      which begins with a planning phase, which is
Consider product   Study and            Conclusions:         Func�onal form:     Valida�on of the   Final drawings   the link to the research and development phase.
pla�orm and        analysis of          a. iden�fica�on       a. Deriva�on of     selected           and renderings
architecture       func�onality:        of key factors       basic form          concepts with                       Planning:
                   a. study of          associated with      which               conclusion         Mockup of        The planning activity is often referred to as
Tenta�ve           exis�ng controls     opera�on             Evolves from                           approved         phase zero. Since it preceeds the launch of
schedule for       and indicators       b. iden�fica�on       func�onal aspect    Valida�on of       concept          actual product development process. The
reviews            b. study of sub-     of key problems      b. Deriva�on of     filtered concepts                    phase zero begins with corporate strategy and
                   systems              c. iden�fica�on       basic form          with constraints                    includes assesment of developments and
Visualiza�on of    c. study of          of basis for         which               of the industry                     market activities.
suitable product   exis�ng              grouping             Evolves from
development        workspace                                 user interac�on,    Selec�on and
                                                                                                                     System Study:
process            d. measurement       concept              responses for       refinement of




                                                                                                                                                                       PLANNING
                   of exis�ng layout    itera�ons:           be�er               final concept                        The system study phase involves the basic
Division and                            a. solving various   experience          based on                            understanding of the functinality and usage
distribu�on of     ergonomic study:     key factors and                          valida�on                           pattern of the existing system.
process on basis   a. study of          problems             Aesthe�c form:
of �me line        display controls     iden�fied             a. Sensi�ve         Approval from                       Concept Development:
                   b. study on          b. iterate various   Modifica�on of       industry                            Drawing conclusions from study phase and
Assess new         placement of         innova�ve ideas      func�onal form                                          converting those ideas into conceptual
technologies       various controls     for every            to aesthe�c                                             iterations is the basic function of this phase.
                   c. study of Indian   element of the       necessi�es of the
Bench marking      anthropometry        workspace            user and industry                                       Detail Design:
and compe�tor                           c. iterate various   b. 3D renderings
                                                                                                                     This phase involves identification of apt
analysis           user centric         innova�ve ideas      of selected
                                                                                                                     concepts and further developing those into
                   analysis:            for en�re            concepts
                   a. study of user     driver’s                                                                     complete detailed ones.
                   interac�on and       workspace as a
                   responses with       whole                                                                        Validation and Refinement:
                   controls                                                                                          Validating the Concepts with the standards
                   b. study of real                                                                                  which are preset after system study phase.
                   �me scenarios
                   c. user survey                                                                                    Model Making:
                   and feedback                                                                                      realizing the concept as an actual physical
                                                                                                                     model



          THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                                           014
Design of operator’s area of TAFE tractor for 2015




Project progress


                                                                                   mockup/prototype   3.2 GRAPHICAL REPRESENTATION OF
                                                                                                      PROJECT PLAN:
                                                                                                      After dividing the entire project into six
                                                                                                      different phases, entire project is put on time
                                                                        validation & refinement
                                                    detail design                                     scale of project period and each phase has
                                                                                                      been allocated a certain period of time.

                                                                                                      The project starts slowly with planning and
                                                                                                      system study phase as the form strong base
                                                                                                      for the further phases. After Study phase, the




                                                                                                                                                        PLANNING
                                                       concept development                            project picks up phase during the
                                                                                                      conceptualization phase as all the parameters
                                                                                                      required for this phase are readily available
                                                                                                      from the work done during previous phases




                                     system study


planning phase                                                                        Time consumed




              THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                        015
Design of operator’s area of TAFE tractor for 2015


                                                                                         3.3 LITERATURE REVIEW:
                                                                                         A thorough reference of publications on
                                                                                         product design and development
                                                                                         processes. Referred through publications from
                                                                                         authors like Karl T Ulrich, Steven D Eppinger
                                                                                         to develop better understanding on design
                                                                                         processes to be followed for different projects
                                                                                         and various methodologies to be followed.

                                                                                         Studied Ergonomics study done by other
                                                                                         researchers on tractor to understand the
                                                                                         intervention of ergonomics in tractor design.
TAFE Tractor on Display at Guwahati showroom
                                                                                         User aspects and Ergonomics
                                                                                         by Prof. Devkumar Chakravarthy.




                                                                                                                                             PLANNING
                                                                                         Design requirement for tractors.

                                                                                         Indian Council of Agricultural Research
                                                                                         Anthropometric Database
                                                                                                Percentile Data (5th , 50th and 95th)


                                                                                         3.4 VISITS MADE:
                                                                                         Made several visits to TAFE tractors showroom
                                                                                         in Guwahati and Visited local tractor
                                                                                         accessories shops

                                                                                         Visited JOHN DEERE, NEW HOLLAND and
                                                                                         SONALIKA Tractors show rooms in Guwahati.

                                                                                         Visited village nearby IITG for user interaction.
                                                                                         Visited Sirugudupeta and Vallabhapuram
                                                                                         villages in Andhra Pradesh

                                                                                         Visited REGIONAL HORTICULTURE
                                                                                         RESEARCH INSTITUTE, Guwahati.



    THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                       016
Design of operator’s area of TAFE tractor for 2015




                                                                                     4. SYSTEM STUDY




THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
Design of operator’s area of TAFE tractor for 2015


                                                                                       4.1 EXPLORATION:

                                                                                       4.1.1 Self Exploration:.
                                                                                       As I have mentioned earlier that tractors are a
                                                                                       new species of Vehicles with which I had very
                                                                                       minimum interaction. During my system study
                                                                                       phase, I started with exploring the tractor by
                                                                                       trying to understand the way to use it, with out
                                                                                       any external guidence. I started with this
                                                                                       inorder to develop a better understanding of the
                                                                                       work space and the level of communication it
                                                                                       provides to the users.

                                                                                       During this process, I could identify and
                                                 Fig-4.1.1(a): Self Exploration        observe many minute aspects in the




                                                                                                                                          SYSTEM STUDY
                                                                                       workspace which influence the usage pattern
                                                                                       to a great extent.



                                                                                       4.1.2 Interaction with Drivers:
                                              Fig-4.1.2(a): Interaction with Drivers   After going through self exploration, I started
                                                                                       interacting with users/drivers who are actually
                                                                                       using the existing workspace of Indian Tractor,
                                                                                       to under stand the actual usage pattern being
                                                                                       followed by the users and to understand the
                                                                                       level of understanding amond the users and
                                                                                       the level of communication, workspace is
                                                                                       providing to those users.

                                                                                       In this process, I discussed about the problems
                                                                                       users are facing with the existing workspace
                                                                                       and the kind of improvements they are
                                                                                       expecting. Afetr completing these two
                                                                                       explorations, I could understand the function
                                                                                       of each and every control existing and the way
                                                                                       to use those controls.



THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati                                                        017
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Gokul.thesis.report

  • 1. Design of Operator’s Area of Indian Tractor for 2015 Project TRISHUL for TAFE Master’s Thesis Project Report Submited in partial fulfillment of the requirement for the degree in Master of Design Submitted by CH Gokul Venkatesh M.Des (09420502) Department of Design IIT Guwahati, Assam Project Guide Project Co-Guide Prof. Ravi Mokashi Punekar Dr. Sougatha Karmakar Department of Design Department of Design IIT Guwahati, Assam IIT Guwahati, Assam Department of Design Indian Institute of Technology Guwahati Guwahati 781039, Assam, India 2011, All Rights Reserved by Indian Institute of Technology Guwahati
  • 2. Certificate This is to certify that the theis work titled Design of Operator’s Area of TAFE Tractor for 20152015 Design of Operator’s area of Indian Tractor for is an authentic work for TAFE Project TRISOOL carried out by CH Gokul Venkatesh Master’s Thesis Project Report M.Des. Roll no. 09420502 Department of Design Submited in partial fulfillment of the requirement for the degree in IIT Guwahati, Assam Master at Design of Submitted by CH Gokul Venkatesh M.Des (09420502) Department of Design IIT Guwahati, Assam Project Guide Prof. Ravi Mokashi Punekar Department of Design Department Indian Institute of Technology Guwahati of Design IIT Guwahati, Assam Guwahati 781039, Assam, India For the award of M.Des. Degree during the academic year 2010-2011 Project Guide Project Co-Guide Examiner 1 Examiner 2 Prof. Ravi Mokashi Punekar Department of Design Dr. Sougatha Karmakar Professor Indian Institute Asst. Professor of Technology Guwahati Department of Design Department of Design IIT Guwahati Guwahati 781039, Assam, India IIT Guwahati Examiner 3 2011, All Rights Reserved by Indian Institute of Technology Guwahati
  • 3. CERTFIFICATE OF INDUSTRIAL GUIDE This is to certify the project work titled “DESIGN OF OPERATOR’S AREA OF TAFE TRACTOR FOR 2015” is a bonafied work of Chagantipati Gokul Venkatesh carried out for TAFE in partial fulfillment for the award of degree of ‘MASTER OF DESIGN’ of Indian Institute of Technology Guwahati under my guidance. This project work is original and not submitted earlier for the award of any degree/ diploma or associateship of any other industry/ university. Sri. R MURLI KRISHNAN (B.E, M.B.A.) Sr. Vice President Product Engineering & Marketing TAFE, Chennai THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 4. Design of operator’s area of TAFE tractor for 2015 Acknowledgement An acknowledgement is not enough to scalp the help, guidance and wishes of all people without whom this achievement would not have been possible. Yet I take this opportunity to express my gratitude towards them. I would like to express my deepest thanks to my guide Prof. Ravi Mokashi Punekar and my Co-Guide Dr. Sougatha Karmakar for their timely guidance and valuble comments which chanelized my thinking process in right direction at various stages of my project. ACKNOWLEDGEMENT My deep sense of gratitude to my Industrial Guide Sri R Mulrli Krishnan(Associate vice President), R&D, Tractors and Fram Equipment Ltd. for his support and guidance. Thanks and appreciation to the helpful people at R&D-TAFE, for their support. I express my thanks to the Head of Design Department, Prof. A.K Das for extending his support as and when required. A special thanks to workshop staff at Deparment od Design for their valuble co-operation in making the model of my design and my batchmates, juniors who helped me. I also extend my heartfelt thanks to my family and well wishers. CH Gokul Venkatesh (09420502) THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 5. Design of operator’s area of TAFE tractor for 2015 IPR DECLARATION I herebt declare that in accordance to the IPR norms generally followed in Acadamics, I have appropriately acknowledged all the sources of material / content including visuals / design / copy rights accessed from other authors / sources / references used in this project as a part of my academic reporting. I further declare that the contents of this project report, including visual/design other than those whose origing / source has been appropriately acknowledged, are a result of my original effort. IPR DECLARATION CH Gokul Venkatesh M.Des. (09420502) Department of Design IIT Guwahati, Assam THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 6. Design of operator’s area of TAFE tractor for 2015 TABLE OF CONTENT CERTIFICATE ACKNOWLEDGEMENT IPR DECLARATION TABLE OF CONTENT ABSTRACT KEYWORDS ABOUT TAFE ........................................................ 001 1. INTERNSHIP Brief & Objectives .............................................. 004 1.1 Over all Evolution of TAFE/MF ..................... 005 1.2 Over all Evolution of Mahindra ..................... 007 1.3 International Trends ..................................... 008 2. PROJECT BRIEF & OBJECTIVES TABLE OF CONTENT 2.1 Project Brief ................................................. 012 2.2 Objectives and Methodology ....................... 013 3. PLANNING 3.1 Product Development Process .................... 014 3.2 Graphical Representation of project plan .... 015 3.3 Literature Review ......................................... 016 4. SYSTEM STUDY 4.1 Exploration ................................................... 017 4.1.1 Self Exploration ................................... 017 4.1.2 Interaction With Drivers ...................... 017 4.2 Identification of Elements of Interaction ....... 018 4.3 Competitor Analysis & Study of Existing Workspace ...... 023 4.3.1 Mounting the Tractor ........................... 023 4.3.2 Ambience ............................................ 024 4.3.3 Dash Board/Instrument Cluster ........... 025 4.3.4 Levers ................................................. 026 4.3.5 Pedals ................................................. 027 4.3.6 Fixing LH & RH Brakes Together ........ 028 4.3.7 Hydraulic Controls ............................... 029 4.4 User Centric Analysis ................................... 030 4.4.1 Ergonomic Considerations .................. 031 4.4.2 Real Life Scenarios & Usage Trends .. 032 4.5 Need Identification ....................................... 036 THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 7. Design of operator’s area of TAFE tractor for 2015 TABLE OF CONTENT 5. CONCEPTUALIZATION-1 5.1 Project Logo ................................................. 037 5.1.1 Iteration-1 ............................................ 037 5.1.2 Iteration-2 ............................................ 038 5.1.3 Finalized Logo ..................................... 039 5.2 Keywords ..................................................... 040 5.3 Mood Board ................................................. 041 5.4 Form Exercise .............................................. 043 5.4.1 Free Hand Forms ................................ 044 5.4.2 Volumetric Analysis ............................. 045 5.4.3 Incorporation of Identity in Forms ....... 053 6. CONCEPTUALIZATION-2 6.1 Space Exploration ........................................ 057 6.2 Focus on Interior .......................................... 059 6.3 Horse Ride Posture ...................................... 064 TABLE OF CONTENT 6.4 3D Exploration .............................................. 065 6.5 Core Iterations of Interior ............................. 066 6.5.1 Horse Ride Position-1 ......................... 066 6.5.2 Horse Ride Position-2 ......................... 072 6.6 Ergonomics .................................................. 076 6.6.1 NSRP Method ..................................... 076 6.6.2 Conversion of Anthropometric Data into Dimensional Drawings ... 079 6.6.3 Interpreted Ergonomic Values ............. 080 6.6.4 Workspace Design .............................. 082 6.7 Horse Ride Posture-3 .................................. 090 6.7.1 Rating Iterations on Timescale ........... 102 6.8 Fender Variations ......................................... 103 6.9 Focus on Exterior ......................................... 104 6.9.1 Iteration RATHA .................................. 104 6.9.2 Iteration TRISHUL .............................. 108 6.9.3 Iteration TRISHUL-HRP1 ................... 114 7. MODEL MAKING ............................................... 118 8. CONCLUSIONS ................................................. 125 9. REFEFERENCES .............................................. 126 THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 8. Design of operator’s area of TAFE tractor for 2015 ABSTRACT There is scope for intervention of Industrial Design and innovation in providing a comfortable experience to the tractor operator. Tractor being a multipurpose vehicle, has many products and controls in the operators area which can be modernized in terms of form, ergonomics and user interaction to make them comfortable. Indian Tractor industry started realizing the difference which can be made by intervention of Industrial design in the design of operator’s area and overall styling of the tractor. Tractor ABSTRACT manufacturing giants in India have focused on turning customer centric to make their products more usable and marketable. This project considers the three important factors; Aesthetics, Ergonomics and User Experience in space management, placing of controls in the operator’s area of TAFE tractor where various iterations have been turned to detailed workspaces. The project completely deals with designing a comfortable and aesthetically appealing workspace along with styling of its packaging and bringing in a new identity to TAFE Tractor. KEY WORDS Big Power Cute Confident Stylish Companion and Compact THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 9. Design of operator’s area of TAFE tractor for 2015 ABOUT TAFE THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 10. Design of operator’s area of TAFE tractor for 2015 TAFE is a US$750 million tractor major incorporated in 1960 at Chennai in India, in collaboration with Massey Ferguson (now owned by AGCO corporation, USA). TAFE acquired the Eicher tractors business, its engine plant at Alwar and transmissions plant at Parwanoo through a wholly owned subsidiary “TAFE Motors and Tractors Limited. ABOUT TAFE(Tractors and Farm Equipments Ltd.) A member of the Amalgamations Group of Chennai, this company has four plants involved in tractor manufacturing at Mandidheep (Bhopal), Kallidaipatti (Madurai), Doddabalbur (Bangalore) and in Chennai. Apart from being among the top five tractor manufacturers in the world, TAFE is also involved in making diesel engines, gears, panel instruments, engineering plastics, hydraulic pumps, plantations and passenger car distribution through other divisions. TAFE Motors and Tractors Limited has, apart from the tractor manufacturing plant at Mandideep mentioned above, a Diesel Engine plant at Alwar, Rajasthan producing a range of air cooled and water cooled diesel engines up to 80 HP with plans are on to increase the product range up to 125 KVA. The Transmissions Division located at Parwanoo in Himachal Pradesh produces a range of ransmission components both for captive use as well as for sale to OE manufacturers. TAFE Access Limited is a wholly owned subsidiary of TAFE involved in the manufacture and marketing of farm THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 002
  • 11. Design of operator’s area of TAFE tractor for 2015 implements, trailers and accessories, distribution of passenger cars, manufacture of hydraulic pumps and panel instruments to discerning customers both in India and overseas. TAFE’s Power Source Division produces a range of automotive batteries for both 2-wheeler and 4-wheeler applications for sale ABOUT TAFE(Tractors and Farm Equipments Ltd.) through AMCO Batteries Ltd. As well as for sale directly through a dedicated distribution channel under the brand name of “Speed”. VISION OF TAFE: To achieve the distinction of first choice among the farming community of India and to ensure a growing presence in international market through setting leadership standards of performance and customer care in agricultural machinery business. CORE VALUES OF TAFE: Customer satisfaction. Quality in products abd services. Human resources. Proactive response to change. Environment and safety. Trust and long term relationships with stake holders. Business Ethics. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 003
  • 12. Design of operator’s area of TAFE tractor for 2015 INTRODUCTION Tractors are definitely a special species in the world of Automobiles and multipurpose vehicles. I am always interested to explore Tractors and apply innovative design principles to them. There is a lot of scope for intervention of Industrial Design in Indian Tractor. ABOUT TAFE(Tractors and Farm Equipments Ltd.) I am fortunate to attain a right platform to explore this field during my internship at TAFE. During my Internship, I was given an opportunity to study the evolution of TAFE product styling and compare it with that of the competitors. As an extension of my internship study, I was given an opportunity to takeup my Thesis project in the field of Tractor in collaboration with TAFE. After studying the form evolution of Various Indian tractors, I was interested to explore the possibilities of elevating the comfort, aesthetics and user experience of driver’s workspace of Indian tractor to develop an wholistic knowledge of a tractor design by combining the external styling and interior- operational comfort. Considering the evolution of Tractor design on International basis and incresed demand in Indian market, Indian tractor is going to experience a design evolution in the coming future. This provoked me to takeup this project to Design futuristic concpts for Indian tractor. considering the time span from conceptualization to manufacturing, 2015 is takenup as the year of target. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 001
  • 13. Design of operator’s area of TAFE tractor for 2015 1. INTERNSHIP THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 14. Design of operator’s area of TAFE tractor for 2015 My thesis project has got its base from my internship project at TAFE. In this chapter I have briefly summarized my work during internship period. Internship Brief: To study the evolution of form and various aspects of TAFE/MF tractors that make an appeal to the customer and compare with that of competitors tractors. INTERNSHIP Objectives: To study the form evolution of TAFE/MF tractors. To study the evolution of major competitors. To compare the present range of TAFE/MF tra- ctors with that of competitor tractors. To study the current trends in domestic and international designs. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 004
  • 15. Design of operator’s area of TAFE tractor for 2015 1.1 OVERALL EVOLUTION OF TAFE/MF: On the whole[Fig-1.1(a)], right from stubnose bonnet to style ‘G’ bonnet, there have been many changes in the styling that have taken Fig-1.1(a): TAFE evolution place during the evolution which were discussed earlier. One cannot find any drastic change taking place during the evolution. The identity of TAFE/MF is maintained through out the evolution. Some basic keywords that can be associated with TAFE/MF product range are like; Longish. Bulky. Flat. Reliable. INTERNSHIP Friendly. Strong. Power full. The styling has focused mostly on the feel part of the form and gradually through the evolution, expression is also being brought into the styling. This can be observed from evolution of key words related to expression like aggression and wild along with key words like flat and longish. The styling of TAFE/MF has its own identity in the market and it draws no similarities or inspirations from other existing product styling. But, the main focus of industrial design has TAFE/MF next generea�on only been on the hood. During further evolution this factor may be considered and the tractor as whole can be made more appealing. Designing all the products together as a whole will help in improving co-ordination and reducing visual noise. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 005
  • 16. Design of operator’s area of TAFE tractor for 2015 Fig-1.1(b): Identity Analysis During the evolution, the front grill underwent 6 many changes. In 1035 there were two columns of horizontal bars(1) and from that. they have slowly transformed to strong horizontal bars(2). These horizontal bars are further concentrated on and style ‘F’ kind of 5 expressive grill(3) came out. Finallyn this got entirely transformed and in style ‘G’ the front grill(4) is clean and fresh without any visual noise and lights have taken care of the 8 expression. But, this has given up the identity maintained by TAFE/MF. 1 Lights also underwent changes during the evolution, the round lights(5) which used to pop INTERNSHIP 4 out of the hood have slowly become the part(6) of front grill. Then these round lights further 10 transformed into rectangular(7) ones. This has 9 changed the pleasant expression of the tractor into a bit serious and masculine one. These rectangular lights further got transformed into sharp featured style ‘G’ lights(8). This shows 7 an indication that as being followed by the international trends, head lights might be used 2 by TAFE/MF also to make the products more appealing to the customer. 3 One can also observe that the products are being made more usable and presentable by decreasing the area of machinery being exposed. The package and compactness relatively increased. this can be observed from disappearance of air filter(9) and exhaust(10) from the external surface of style ‘G’. This is making style ‘G’ more clean and stylish tractor. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 006
  • 17. Design of operator’s area of TAFE tractor for 2015 1.2 OVERALL EVOLUTION OF MAHINDRA: 2 3 On the whole[Fig-1.2(a)], Mahindra is not reluctant in introducing drastic changes in styling during the evolution of its product range. During the each stage of evolution, there has been a considerable amount of change in the 3 styling of their products. Due to these drastic changes in the product styling, Mahindra could not maintain a partic- 1 ular identity for its design and there doesn’t seem to be any Mahindra kind of styling existing. But. they have done quite well in maintaining certain features through out their styling evolution which keep up their identity. INTERNSHIP One can observe that the cut - 1 shown in blue can be seen in all the products of Mahindra. All the products have front face(2) in the form of vertically oriented rectangle. The wide horizontal slots(3) in the front face have gained the liking of many Indian farmers and these slots have formed an identity for Mahindra Fig-1.2(a): Evolution of Mahindra during the evolution till styling ‘F’ has come into the scene. How ever, Mahindra seem to be following benchmarking strategy in styling their products. Most of their lower and medium HP tractors seem to have some inspiration from TAFE/MF and higher HP versions seem to have some inspiration from John Deere. They are always trying to catch-up the global trends and seem to be keen in making changes to adopt to the rapidly changing global trends. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 007
  • 18. Design of operator’s area of TAFE tractor for 2015 1.3 INTERNATIONAL TRENDS: In international market, Tractor design and 3 Styling is advancing at a very healthy pace. Most of the international designs are focusing on user needs and comfort to achieve user centric design. In Fig 1.3(a), one can observe that tractor is not just considered as a machine. Tractor is 4 being made as stylish as other automobiles 4 and as comfortable as luxury cars. 4 One can also observe that the evolution of electronic and sophisticated controls from the 1 early controls shows that farmers are also 2 INTERNSHIP turning intelligent and are ready to handle technology to work smartly for efficient out 4 put. The fact that tractor is no more considered as just a machine in international market can be exemplified by how the latest hoods(1) are covering/packing almost all the components, how the fenders(2) are being used to cover the front and rear wheels along with the most important development like evolution of lux- urious cabins(3). All these examples just show that tractor is definitely being considered as a posession and Tractor manufacturers started consider user requirements and his/her tastes before designing these wonderful machines. There is also considerable development in the usage of different materials and combinations. Lights(4) are also being used as important Fig-1.3(a): New Holland Tractor elements of of overall design THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 008
  • 19. Design of operator’s area of TAFE tractor for 2015 Lights of tractor are under going drastic changes from time to time with the evolution of tractor. Lights have become a major part of the Fig-1.3(b): Few International Models identity of a tractor. Different manufacturers are 2 using different style lights to create their own 2 identity. On a whole, one can observe that there are three basic types of lights in international tractors with advanced design. The first type being expressive lights(1) where the lights are more sharp, curvy and organic in shape close to the shape of eyes of real living thing. Lights are generally treated as eyes of the vehicle by industrial designers. We can observe that INTERNSHIP these kind of lights are already entering domestic Indian market. Here one can observe that New Holland confidently used their lights to enhance the expression and these are definitely extracted from the elements of eyes 3 from cat’s family. The other type being long rectangular, horizon- tally oriented lights(2) which are giving strong outlook to the vehicle. 1 Third one being multiple lights(3). In this kind of lights, many lights are used together in different patterns to intelligently use them as a part of visual identity of the vehicle. The lights of type 2&3 might do well in domestic market as these have a strong outlook and gives a notion of getting ‘more’ which suits the Indian attitude of possessing big things. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 009
  • 20. Design of operator’s area of TAFE tractor for 2015 Companies in international market are keen in forming an identity for themselves. This 6 1 seems to be a gesture extracted from luxury 1 car industry. BMW is an example for that where they never change the design of the front grill of their vehicles. This forms an identity for BMW and people can recognize a BMW from a 2 distance. 2 In the same way Tractor manufacturers are also trying to go for having their own identity. To exemplify, one can observe that New Holland is maintaining similarities in front grill(1), its lights(2) and the slope(3) towards the front of the hood. In Lamborghini tractors INTERNSHIP we can find that this identity is invisibly and Fig-1.3(c): Trend Analysis sensitively maintained. Lamborghini maintains the similar form in its tractor hood. There is a 4 line(4) which cuts the front most region of the 5 hood. A horizontal strip(5) are some things which are maintained in common and highlights 6 the identity of Lamborghini. 5 On a whole, one can observe that the new 4 generation of international tractors got rid of the blunt boxy kind of look and evolved into a well designed forms with many curves and lines. Most of the tractors are coming with slopy hoods and as the complete coverage of internal components has almost become common in international market the openings in the hood(6) for air circulationa and cooling purpose have become part of design and they are being well utilized by the designers. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 010
  • 21. Design of operator’s area of TAFE tractor for 2015 Tractor manufacturers in international market are using colours in an intelligent way to stand out in the market. Colour is one of the major assets for John Deere and New Holland. Fendt of Agco group is good in their designs which l are competitive and they are launching vehicles with different colour versions. Manufacturing of vehicles with customers choice of colour might become common in future just like it is in the case of Car and Bike industry. Tractor industry is also keeping in pace with other automobile industries interms of technology usage and development. Tractor manufacturers are using different materials and INTERNSHIP modern sensitive technologies to keep them selves upgraded with the latest evolutions. New Holland has the technology of Hydrogen Fuel cell tractor and they have concept design for it. Just like other advanced automobile industries, International tractor industries are always trying to have future concepts for their backup and with the growing competition in this sector, concept designs make the companies feel secured and go ahead in global competetive markets. One can also observe that all the controls and products in the operators area of the tractor are evolving as per customer needs and these are also being given importance just like the importance given to interiors in car design. Fig-1.3(d): Concepts and trends (google images) THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 011
  • 22. Design of operator’s area of TAFE tractor for 2015 2. PROJECT BRIEF & OBJECTIVES THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 23. Design of operator’s area of TAFE tractor for 2015 2.1 PROJECT BRIEF: PROJECT TITLE: Design of operator’s area of TAFE tractor for 2015 BRIEF AND OBJECTIVES AIM: To achieve easy access to the user & a comfortable experience to the user. ERGONOMICS STYLING To bring in a modern, contemporary, futuristic and rich outlook to the operator’s area. To modernize various products and controls in USER the operator’s area of TAFE tractor. EXPERIENCE DESCRIPTION: There is scope for intervention of Industrial Design and innovation in providing a DESIGN OF OPERATOR’S AREA OF TAFE TRACTOR FOR 2015 comfortable experience to the tractor operator. Tractor being a multipurpose vehicle, has many products and controls in the operators area which can be modernized in terms of form, ergonomics and user interaction to make them comfortable, give a rich feel and enhance the value of the product. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 012
  • 24. Design of operator’s area of TAFE tractor for 2015 2.2 OBJECTIVES & METHODOLOGY: OBJECTIVES: To consider user experience for design– Enhance the experience to new level. To bring in modern, contemporary and futuristic outlook to the operator’s area. To increase operator’s comfort with better ergonomic designs . To bench mark with the best in tractor industry BRIEF AND OBJECTIVES globally and with the other non-tractor products. To conceptualize innovative and cost effective solutions. METHODOLOGY: To study the existing operators area to capture the user experience, interface and responses. User survey and feedback about the existing operator’s area. Bench mark with the best in tractor industry and also with the other non-tractor products Develop concept design to meet the objective Validation of the concepts with various available sources. Producing 3D renderings of the finalized concept. DELIVERABLES: 3D renderings, mockup/model. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 013
  • 25. Design of operator’s area of TAFE tractor for 2015 3. PLANNING THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 26. Design of operator’s area of TAFE tractor for 2015 3.1 PRODUCT DEVELOPMENT PROCESS: Table-3.1(a): Project Plan After a thorough reference of various Phase 0: Phase 1: Phase 2: Phase 3: Phase 4: Phase 5: publications, I have chosen the six step Planning System Study Concept Detail Design Valida�on and Mock up/ product development process[Table-3.1(a)] Development Refinement Prototype which begins with a planning phase, which is Consider product Study and Conclusions: Func�onal form: Valida�on of the Final drawings the link to the research and development phase. pla�orm and analysis of a. iden�fica�on a. Deriva�on of selected and renderings architecture func�onality: of key factors basic form concepts with Planning: a. study of associated with which conclusion Mockup of The planning activity is often referred to as Tenta�ve exis�ng controls opera�on Evolves from approved phase zero. Since it preceeds the launch of schedule for and indicators b. iden�fica�on func�onal aspect Valida�on of concept actual product development process. The reviews b. study of sub- of key problems b. Deriva�on of filtered concepts phase zero begins with corporate strategy and systems c. iden�fica�on basic form with constraints includes assesment of developments and Visualiza�on of c. study of of basis for which of the industry market activities. suitable product exis�ng grouping Evolves from development workspace user interac�on, Selec�on and System Study: process d. measurement concept responses for refinement of PLANNING of exis�ng layout itera�ons: be�er final concept The system study phase involves the basic Division and a. solving various experience based on understanding of the functinality and usage distribu�on of ergonomic study: key factors and valida�on pattern of the existing system. process on basis a. study of problems Aesthe�c form: of �me line display controls iden�fied a. Sensi�ve Approval from Concept Development: b. study on b. iterate various Modifica�on of industry Drawing conclusions from study phase and Assess new placement of innova�ve ideas func�onal form converting those ideas into conceptual technologies various controls for every to aesthe�c iterations is the basic function of this phase. c. study of Indian element of the necessi�es of the Bench marking anthropometry workspace user and industry Detail Design: and compe�tor c. iterate various b. 3D renderings This phase involves identification of apt analysis user centric innova�ve ideas of selected concepts and further developing those into analysis: for en�re concepts a. study of user driver’s complete detailed ones. interac�on and workspace as a responses with whole Validation and Refinement: controls Validating the Concepts with the standards b. study of real which are preset after system study phase. �me scenarios c. user survey Model Making: and feedback realizing the concept as an actual physical model THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 014
  • 27. Design of operator’s area of TAFE tractor for 2015 Project progress mockup/prototype 3.2 GRAPHICAL REPRESENTATION OF PROJECT PLAN: After dividing the entire project into six different phases, entire project is put on time validation & refinement detail design scale of project period and each phase has been allocated a certain period of time. The project starts slowly with planning and system study phase as the form strong base for the further phases. After Study phase, the PLANNING concept development project picks up phase during the conceptualization phase as all the parameters required for this phase are readily available from the work done during previous phases system study planning phase Time consumed THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 015
  • 28. Design of operator’s area of TAFE tractor for 2015 3.3 LITERATURE REVIEW: A thorough reference of publications on product design and development processes. Referred through publications from authors like Karl T Ulrich, Steven D Eppinger to develop better understanding on design processes to be followed for different projects and various methodologies to be followed. Studied Ergonomics study done by other researchers on tractor to understand the intervention of ergonomics in tractor design. TAFE Tractor on Display at Guwahati showroom User aspects and Ergonomics by Prof. Devkumar Chakravarthy. PLANNING Design requirement for tractors. Indian Council of Agricultural Research Anthropometric Database Percentile Data (5th , 50th and 95th) 3.4 VISITS MADE: Made several visits to TAFE tractors showroom in Guwahati and Visited local tractor accessories shops Visited JOHN DEERE, NEW HOLLAND and SONALIKA Tractors show rooms in Guwahati. Visited village nearby IITG for user interaction. Visited Sirugudupeta and Vallabhapuram villages in Andhra Pradesh Visited REGIONAL HORTICULTURE RESEARCH INSTITUTE, Guwahati. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 016
  • 29. Design of operator’s area of TAFE tractor for 2015 4. SYSTEM STUDY THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati
  • 30. Design of operator’s area of TAFE tractor for 2015 4.1 EXPLORATION: 4.1.1 Self Exploration:. As I have mentioned earlier that tractors are a new species of Vehicles with which I had very minimum interaction. During my system study phase, I started with exploring the tractor by trying to understand the way to use it, with out any external guidence. I started with this inorder to develop a better understanding of the work space and the level of communication it provides to the users. During this process, I could identify and Fig-4.1.1(a): Self Exploration observe many minute aspects in the SYSTEM STUDY workspace which influence the usage pattern to a great extent. 4.1.2 Interaction with Drivers: Fig-4.1.2(a): Interaction with Drivers After going through self exploration, I started interacting with users/drivers who are actually using the existing workspace of Indian Tractor, to under stand the actual usage pattern being followed by the users and to understand the level of understanding amond the users and the level of communication, workspace is providing to those users. In this process, I discussed about the problems users are facing with the existing workspace and the kind of improvements they are expecting. Afetr completing these two explorations, I could understand the function of each and every control existing and the way to use those controls. THESIS PROJECT REPORT - CHAGANTIPATI GOKUL VENKATESH (M.Des 2009-11), IIT Guwahati 017