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CI Applications in the
 Oil and Gas Sector

            Ian D. Gates
  Chemical & Petroleum Engineering
        University of Calgary

          Marcel Bourque
           SGI Canada
Canada’s Place




   Canada is One of the Few Countries that will be
    Raising Petroleum Production in the next 10 Years
Recovery Technology is the Key

   Conventional Oil Harder to Find and Require
    More Intensive Recovery Processes for
    Production
   Heavy Oil becoming Major Source for
    Petroleum Energy
   Unconventional Gas e.g. CBM, Tight Gas
    becoming Major Source for Gas

   What was Once Inaccessible Petroleum is Now
    becoming a Target for Production
The Numbers




   New Technologies Needed to Extract the
    Remaining Oil
   Environmental Issues Key
Heavy Oil
Becoming important source
   of energy and petroleum
   feed stock




                               Typically, in situ
                               Viscosity ~
                               100,000 -
                               5,000,000 cP
Heavy Oil Growth

Roughly 10 Trillion Barrels of Heavy Oil Resource
This is about 3x that of Conventional Oil Resource


In Alberta, have about 2 Trillion Barrels Heavy Oil

Key Question:
  What is the best technology available to recover
  this resource ?
  How much of this resource is recoverable ?
Heavy Oil Recovery

Typically, in Alberta, Recovery Factor for Heavy Oil
  is between 10 and 50% depending on Recovery
  Technology


For the future, need to consider what is currently
  considered Inaccessible Reservoirs:

  Bitumen from Carbonates
  Bitumen from Thin Pay (< 15 m)
Heavy Oil Growth




Heavy Oil and Bitumen Production Becoming
       Increasingly More Important !
Heavy Oil Growth in Alberta
                                 Alberta In-Situ Bitumen Production
                                           Source: AEUB ST-53

                 500

                 450

                 400

                 350
Bitumen (kBPD)




                 300

                 250

                 200

                 150

                 100

                  50

                   0
                   1998   1999    2000      2001        2002         2003          2004   2005

                                     CSS   SAGD    Cold Flow   HWs    Waterflood
Heavy Oil Growth in Alberta
→ Cold Lake Bitumen
    11 API; 1-300,000 cP
    Peace River Bitumen
    9-10 API; 200,000 cP
    Athabasca Bitumen
    8-9 API; 2-5 Million cP

→ 1996-2002, oil sands industry
    spent over $19 Billion on new
    projects
→   ~$100 Billion may be spent on
    new projects in the 2003-2020
    period

→ Large water, natural gas, & diluent
    requirements
Reservoirs are Complex and Multiscale
Simplified Data Workflow
Business Drivers for HPC in Oil & Gas

   Need to Improve Efficiency & Automate Tasks; Shorter
    Execution Times
   Use More Complex Reservoir Models & Physics; More
    Analysis Needed; More Simulations Done
   Have Less Easy Oil; Nonconventional Sources;
    Exploration More Expensive and Difficult than Ever
   Need to Maximize Productivity from Existing Assets
   Data Acquisition Larger than Ever
   HURDLE: OIL & GAS OFTEN NOT EARLY ADOPTERS
HPC Computing in Oil & Gas
   Data Integration from Multiple Sources;
    Superlarge Datasets
   Geological Modelling & Visualization
   Reservoir Modelling, Simulation, Post-
    Processing, & Visualization
   Recovery Process Design & Optimization
   Risk Management & Uncertainty Analysis
   Seismic Processing
   Remote Teamwork & Communication

   ENABLES DECISION MAKING
Reservoir Characterization & Visualization
       3D Cave Environments




(Courtesy Schlumberger)




                               (Courtesy Windsprint)
Remote Team Collaboration




              (Courtesy Schlumberger)
Reservoir Simulation
Geology; Properties of rocks;
Models; Data Integration


Reservoir Engineering, Process Design, Optimization,
Multirealizations; Fluid Mechanics, Heat & Mass Transfer
Physics in Reservoir Simulators
   Capabilities:
1. Darcy and non-Darcy flow,
2. heat transfer (heat losses to overburden understrata; conduction; convection; in
   situ heat generation; impact of temperature on fluid properties, reactions, rock-
   fluid and other properties),
3. mass transfer (reactant and product diffusion, dispersion, and convection),
4. chemical and geochemical reactions (in situ upgrading; biodegradation and
   bioreactions; reactions of injectants with reservoir rock; definition of reactions
   and components; reaction order and rate constants and other associated
   parameters),
5. phase behaviour (PVT properties and representation in reservoir simulator;
   breakdown of heavy oil and bitumen into pseudocomponents; biodegradation
   phase behaviour),
6. formation impacts (plugging of formation by heavier reaction products; flow of
   catalyst in formation and solids transport),
7. geomechanics (thermal expansion and thermally-induced shear; dilation;
   fracture formation and propagation; wormhole formation),
8. geophysics (rock physics; synthetic seismograms), and
9. wellbore flow (multiphase flow in undulating wellbores; design of wellbore
   trajectory).
Simulation Implementation Issues

• Part one of the problem – due to amount of data and
  size of problem, multiscale simulations take lots of
  time

• Part two of the problem – usually one simulation run
  is not sufficient – need to run several to many
  hundreds and thousands to choose the right course
  of action

• Part three of the problem – existing software does
  not make full use of new software/hardware
  technologies that address the above issues
Simulation Implementation Issues
 • Large amounts of data, huge simulations,
   multiple iterations, not an isolated single run
 • Computing community has responded with
   standardized Parallel Computing

 • Industry have also responded by developing
   dedicated Hardware Co-simulators

 • The two points above produce speed
   increases of orders of magnitude
 • Programming languages, compilers,
   processor types do not
Optimization: 100s to 1000s of Runs
Thermal-Solvent Recovery Process Design
Resistance to Early Adoption of
                Grid/HPC
   Culture and Adversity to Risk; Tape Storage
   Proprietary Data & Security; Competitive Advantage
   Network Data Transfer Capability, Security, &
    Storage Needs to be Expanded
   Unclear Benefits; Few Proven Cost / Benefit
   Lots of Legacy Code; Few Applications Capable of
    Full Utilization of Grid/HPC
   Network Capabilities / Costs to Link Clusters
   People and Skills; User Education
Where is Oil & Gas Now?

   Overall Limited Linked grids and Use of HPC


   Single Applications that Often Do Not Scale
    beyond about 4 to 8 Processors
   Main Applications: Seismic, Reservoir Modeling
   Running into Data Management Constraints
   Yet More Interest in Benefits of Grid/HPC


   Note: Seismic Processing quite Mature
Major Growth for the Future

   Main Growth in Reservoir Simulation with Move
    towards Design Optimization, Risk and
    Uncertainty Assessment


   Growth in Data Transfer, Storage, & Management
    with Security as Major Concern


   Remote Collaboration

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CI Applications in the Oil and Gas Sector

  • 1. CI Applications in the Oil and Gas Sector Ian D. Gates Chemical & Petroleum Engineering University of Calgary Marcel Bourque SGI Canada
  • 2. Canada’s Place  Canada is One of the Few Countries that will be Raising Petroleum Production in the next 10 Years
  • 3. Recovery Technology is the Key  Conventional Oil Harder to Find and Require More Intensive Recovery Processes for Production  Heavy Oil becoming Major Source for Petroleum Energy  Unconventional Gas e.g. CBM, Tight Gas becoming Major Source for Gas  What was Once Inaccessible Petroleum is Now becoming a Target for Production
  • 4. The Numbers  New Technologies Needed to Extract the Remaining Oil  Environmental Issues Key
  • 5. Heavy Oil Becoming important source of energy and petroleum feed stock Typically, in situ Viscosity ~ 100,000 - 5,000,000 cP
  • 6. Heavy Oil Growth Roughly 10 Trillion Barrels of Heavy Oil Resource This is about 3x that of Conventional Oil Resource In Alberta, have about 2 Trillion Barrels Heavy Oil Key Question: What is the best technology available to recover this resource ? How much of this resource is recoverable ?
  • 7. Heavy Oil Recovery Typically, in Alberta, Recovery Factor for Heavy Oil is between 10 and 50% depending on Recovery Technology For the future, need to consider what is currently considered Inaccessible Reservoirs: Bitumen from Carbonates Bitumen from Thin Pay (< 15 m)
  • 8. Heavy Oil Growth Heavy Oil and Bitumen Production Becoming Increasingly More Important !
  • 9. Heavy Oil Growth in Alberta Alberta In-Situ Bitumen Production Source: AEUB ST-53 500 450 400 350 Bitumen (kBPD) 300 250 200 150 100 50 0 1998 1999 2000 2001 2002 2003 2004 2005 CSS SAGD Cold Flow HWs Waterflood
  • 10. Heavy Oil Growth in Alberta → Cold Lake Bitumen 11 API; 1-300,000 cP Peace River Bitumen 9-10 API; 200,000 cP Athabasca Bitumen 8-9 API; 2-5 Million cP → 1996-2002, oil sands industry spent over $19 Billion on new projects → ~$100 Billion may be spent on new projects in the 2003-2020 period → Large water, natural gas, & diluent requirements
  • 11. Reservoirs are Complex and Multiscale
  • 13. Business Drivers for HPC in Oil & Gas  Need to Improve Efficiency & Automate Tasks; Shorter Execution Times  Use More Complex Reservoir Models & Physics; More Analysis Needed; More Simulations Done  Have Less Easy Oil; Nonconventional Sources; Exploration More Expensive and Difficult than Ever  Need to Maximize Productivity from Existing Assets  Data Acquisition Larger than Ever  HURDLE: OIL & GAS OFTEN NOT EARLY ADOPTERS
  • 14. HPC Computing in Oil & Gas  Data Integration from Multiple Sources; Superlarge Datasets  Geological Modelling & Visualization  Reservoir Modelling, Simulation, Post- Processing, & Visualization  Recovery Process Design & Optimization  Risk Management & Uncertainty Analysis  Seismic Processing  Remote Teamwork & Communication  ENABLES DECISION MAKING
  • 15. Reservoir Characterization & Visualization 3D Cave Environments (Courtesy Schlumberger) (Courtesy Windsprint)
  • 16. Remote Team Collaboration (Courtesy Schlumberger)
  • 17. Reservoir Simulation Geology; Properties of rocks; Models; Data Integration Reservoir Engineering, Process Design, Optimization, Multirealizations; Fluid Mechanics, Heat & Mass Transfer
  • 18. Physics in Reservoir Simulators  Capabilities: 1. Darcy and non-Darcy flow, 2. heat transfer (heat losses to overburden understrata; conduction; convection; in situ heat generation; impact of temperature on fluid properties, reactions, rock- fluid and other properties), 3. mass transfer (reactant and product diffusion, dispersion, and convection), 4. chemical and geochemical reactions (in situ upgrading; biodegradation and bioreactions; reactions of injectants with reservoir rock; definition of reactions and components; reaction order and rate constants and other associated parameters), 5. phase behaviour (PVT properties and representation in reservoir simulator; breakdown of heavy oil and bitumen into pseudocomponents; biodegradation phase behaviour), 6. formation impacts (plugging of formation by heavier reaction products; flow of catalyst in formation and solids transport), 7. geomechanics (thermal expansion and thermally-induced shear; dilation; fracture formation and propagation; wormhole formation), 8. geophysics (rock physics; synthetic seismograms), and 9. wellbore flow (multiphase flow in undulating wellbores; design of wellbore trajectory).
  • 19. Simulation Implementation Issues • Part one of the problem – due to amount of data and size of problem, multiscale simulations take lots of time • Part two of the problem – usually one simulation run is not sufficient – need to run several to many hundreds and thousands to choose the right course of action • Part three of the problem – existing software does not make full use of new software/hardware technologies that address the above issues
  • 20. Simulation Implementation Issues • Large amounts of data, huge simulations, multiple iterations, not an isolated single run • Computing community has responded with standardized Parallel Computing • Industry have also responded by developing dedicated Hardware Co-simulators • The two points above produce speed increases of orders of magnitude • Programming languages, compilers, processor types do not
  • 21. Optimization: 100s to 1000s of Runs
  • 23. Resistance to Early Adoption of Grid/HPC  Culture and Adversity to Risk; Tape Storage  Proprietary Data & Security; Competitive Advantage  Network Data Transfer Capability, Security, & Storage Needs to be Expanded  Unclear Benefits; Few Proven Cost / Benefit  Lots of Legacy Code; Few Applications Capable of Full Utilization of Grid/HPC  Network Capabilities / Costs to Link Clusters  People and Skills; User Education
  • 24. Where is Oil & Gas Now?  Overall Limited Linked grids and Use of HPC  Single Applications that Often Do Not Scale beyond about 4 to 8 Processors  Main Applications: Seismic, Reservoir Modeling  Running into Data Management Constraints  Yet More Interest in Benefits of Grid/HPC  Note: Seismic Processing quite Mature
  • 25. Major Growth for the Future  Main Growth in Reservoir Simulation with Move towards Design Optimization, Risk and Uncertainty Assessment  Growth in Data Transfer, Storage, & Management with Security as Major Concern  Remote Collaboration