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LCA supporting the future in Aviation and
Surface Transport
Understanding the Companionship and Quantification of Environmental
Impacts – The example of Automotive E-Mobility




Prof. Dr.-Ing. Gerd Hauser




© Fraunhofer IBP
Global trends


                                       Energy consumption
                   Climate change
                                       and resource depletion




                   Globalisation and   Increasing mobility
                   Urban sprawl        and transportation



                   Informational
                                       Demographic
                   society and
                                       change
                   new technologies




© Fraunhofer IBP
Methodology of Life Cycle Assessment (LCA)
What is LCA?




                                LCA ?
Definition of Life Cycle Assessment (DIN ISO 14040):

              „Life Cycle Assessment is the compiling and evaluation of the inputs and
              outputs and the potential environmental impacts of a product system
              during its lifetime“




© Fraunhofer IBP
Life Cycle Assessment (ISO 14040)

                                     Resource Consumption (Materials and Energy Carriers),
                                       Global Warming, Ozone Depletion, Summer Smog,
                                           Acidification, Eutrophication, Human-Toxicity,
                                                      Eco-Toxicity, Land use ...
Impact
Assessment



                      Emissions
                      Wastes
Life Cycle                        Output         Output          Output         Output         Output
Inventory                          Input          Input           Input          Input          Input

                      Resources

Life Cycle                  Raw Material      Production of   Production of   Use Phase        Recycling,
Phases                      Extraction        Intermediates   Main Products            Recovery, Disposal



   © Fraunhofer IBP
Life Cycle Assessment




                      Production of
                                       Production of
                      Intermediates
                                      Parts / Product
Raw Material
 Extraction




 Disposal of
                   Recycling of          Use of the
 the Product
                   the Product            Product


© Fraunhofer IBP
Methodology of LCA – The ISO 14040 and 14044



                       LCA framework                     Direct applications:

                   Goal and scope                        •   Product
                   definition                                development
                                                             and improvement




                                        Interpretation
                   Inventory analysis                    •   Strategic planning

                                                         •   Public policy making

                   Impact assessment                     •   Marketing

                                                         •   Other




© Fraunhofer IBP
ELCD database – ILCD-format


                                                                                     ILCD

                                                                           International
                                                                           Reference Life
                                                                         Cycle Data System




      ILCD1.1 format: Documentation and exchange format for the documentation and
      publication of Life Cycle Inventory (LCI) and Life Cycle Impact Assessment (LCIA)
      data sets;
      ELCD database: the database behind the ILCD1.1 data format is called ELCD
      database (as it is up to now dealing with European datasets); an international
      database is planned.

                       © European Commission - Joint Research Centre - Institute for Environment and Sustainability, 1995-2010


© Fraunhofer IBP
Life Cycle Assessment Software GaBi4

                             GaBi4 Database manager




                        GaBi4
                   Plan editor




                                 GaBi4
                                 Analyst and scenario manager

© Fraunhofer IBP
Example: Aeronautics Industry – LCA supporting
Innovation and Optimization




       3   2
               1




                           8


   4

   5
                       6

                   7




© Fraunhofer IBP
LCA in the automotive industry




© Fraunhofer IBP
LCA in the automotive industry…




                   ……An Assessment of Complex Systems !

© Fraunhofer IBP
Assessment of Complex Systems: Automotive Industry




                        © VW: The Golf, Environmental Recommendation – Detailed Version




© Fraunhofer IBP
Environmental Recommendations


     Concept
          Profile of the environmental performance over the entire life cycle
          Point out the improvements in comparison to the predecessor
          Specific technological highlights related to the environment


     Requirements of the target groups
          Reliable: Certification according to ISO 14040/44.
          Clear and understandable message: Environmental Recommendation
          Comprehensive and transparent: Background Report




                                        © VW: Presentation of S. Krinke, Volkswagen AG, GaBi Symposium, Leinfelden, 2009



© Fraunhofer IBP
Environmental Recommendations & Certificates
Examples


       Volkswagen                                                 Mercedes-Benz




 © VW: The Golf, Environmental Recommendation – Detailed   © Mercedes-Benz: Environmental Certificate C-Class
 Version


© Fraunhofer IBP
Example: Environmental Assessment of E-Mobility
The Fraunhofer System Research for Electromobility (FSEM)


                                          Fraunhofer Systemforschung Elektromobilität




 Energy generation and Infrastructures

                                                        Energie -       Schnittstelle   Elektr Energiespeicher
                                                                                             .
                                           Energie
                                                 -                                                               Kreislauf
                                                                                                                         -
 Interfaces between Power Gird and         erzeugung
                                                         transport nd
                                                                  u
                                                        -verteilung
                                                                         Stromnetz
                                                                        Fahrzeug
                                                                                   –
                                                                                        Neue Fahrzeugkonzepte
                                                                                                                 wirtschaft

Electric Vehicles,

 Energy storage

 New vehicle concepts / infrastructures

 Utilization- and metering concepts

 Environmental Assessment



© Fraunhofer IBP
Example: Environmental Assessment of E-Mobility
Results: Comparison to conventional vehicles (Global Warming Potential)



           Conventional (compact) (diesel)

               Conventional (mini) (diesel)                                                                       Car Platform
                                                                                                                  Inverters and Electronics
       Conventional (compact) (Gasoline)                                                                          Motor (PMSM)
                                                                                                                  Battery System
            Conventional (mini) (Gasoline)
                                                                                                                  Fuel Tank
   Hybrid (compact, 14kWh); Wind Power                                                                            Generator
                                                                                                                  Motor (ICE)
        Hybrid (compact, 14kWh); DE-Mix
                                                                                                                  Conventional Car
     BEV (compact; 40kWh) ; Wind Power                                                                            Add. Battery (Maintenance)
                                                                                                                  Power (2010-2021)
          BEV (compact; 40kWh); DE-Mix
                                                                                                                  Fuel (prod. and Combustion)
          BEV (mini; 20kWh); Wind Power                                                                           Wind Power

               BEV (mini; 20kWh), DE-Mix

                                              0   5.000 10.000 15.000 20.000 25.000 30.000 35.000 40.000 45.000
                                                                      [kg CO2-Equiv.]




© Fraunhofer IBP
Example: Environmental Assessment of E-Mobility
Results: City car scenario 2010-2020, high mileage (e.g. car sharing fleet)


                                                          Global Warming Potential
   40                                                            40
                            Scenario 2010                                            Scenario 2020
                                                                                                                   BEV (Mini);DE Powermix
   35                                                            35

]                                                               ]
                                                                .
.
v 30                                                            v
                                                                i 30                                               BEV (Mini); Wind Power
i                                                               u
u                                                               q
q                                                               E
E                                                               -
- 25                                                            225                                                Car diesel <1,4 l
2
O                                                               O
C                                                               C
t                                                               t
                                                                [
[ 20
                                                                  20                                               Car petrol <1,4 l

   15                                                            15

   10
                                                                 10

     5
                                                                  5

     0
         0         40.000     80.000        120.000   160.000     0
                                                                       0    40.000   80.000    120.000   160.000
                                 km
                                                                                        km
                                               Bandwidth of power generation mix




© Fraunhofer IBP
Example: Environmental Assessment of E-Mobility
Summary and conclusion


Relevant Indicators of E-Mobility
 Technology mix of power generation
 Battery system: Technology, dimensioning and lifetime
 Production of required High-Tech materials
 Vehicle specific driving profiles and total mileage




LCA is a great companion for
comprehensive and reliable
assessment of complex systems
and future oriented technologies



© Fraunhofer IBP

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Ecodesign by G Hauser (Fraunhofer)

  • 1. LCA supporting the future in Aviation and Surface Transport Understanding the Companionship and Quantification of Environmental Impacts – The example of Automotive E-Mobility Prof. Dr.-Ing. Gerd Hauser © Fraunhofer IBP
  • 2. Global trends Energy consumption Climate change and resource depletion Globalisation and Increasing mobility Urban sprawl and transportation Informational Demographic society and change new technologies © Fraunhofer IBP
  • 3. Methodology of Life Cycle Assessment (LCA) What is LCA? LCA ? Definition of Life Cycle Assessment (DIN ISO 14040): „Life Cycle Assessment is the compiling and evaluation of the inputs and outputs and the potential environmental impacts of a product system during its lifetime“ © Fraunhofer IBP
  • 4. Life Cycle Assessment (ISO 14040) Resource Consumption (Materials and Energy Carriers), Global Warming, Ozone Depletion, Summer Smog, Acidification, Eutrophication, Human-Toxicity, Eco-Toxicity, Land use ... Impact Assessment Emissions Wastes Life Cycle Output Output Output Output Output Inventory Input Input Input Input Input Resources Life Cycle Raw Material Production of Production of Use Phase Recycling, Phases Extraction Intermediates Main Products Recovery, Disposal © Fraunhofer IBP
  • 5. Life Cycle Assessment Production of Production of Intermediates Parts / Product Raw Material Extraction Disposal of Recycling of Use of the the Product the Product Product © Fraunhofer IBP
  • 6. Methodology of LCA – The ISO 14040 and 14044 LCA framework Direct applications: Goal and scope • Product definition development and improvement Interpretation Inventory analysis • Strategic planning • Public policy making Impact assessment • Marketing • Other © Fraunhofer IBP
  • 7. ELCD database – ILCD-format ILCD International Reference Life Cycle Data System ILCD1.1 format: Documentation and exchange format for the documentation and publication of Life Cycle Inventory (LCI) and Life Cycle Impact Assessment (LCIA) data sets; ELCD database: the database behind the ILCD1.1 data format is called ELCD database (as it is up to now dealing with European datasets); an international database is planned. © European Commission - Joint Research Centre - Institute for Environment and Sustainability, 1995-2010 © Fraunhofer IBP
  • 8. Life Cycle Assessment Software GaBi4 GaBi4 Database manager GaBi4 Plan editor GaBi4 Analyst and scenario manager © Fraunhofer IBP
  • 9. Example: Aeronautics Industry – LCA supporting Innovation and Optimization 3 2 1 8 4 5 6 7 © Fraunhofer IBP
  • 10. LCA in the automotive industry © Fraunhofer IBP
  • 11. LCA in the automotive industry… ……An Assessment of Complex Systems ! © Fraunhofer IBP
  • 12. Assessment of Complex Systems: Automotive Industry © VW: The Golf, Environmental Recommendation – Detailed Version © Fraunhofer IBP
  • 13. Environmental Recommendations Concept Profile of the environmental performance over the entire life cycle Point out the improvements in comparison to the predecessor Specific technological highlights related to the environment Requirements of the target groups Reliable: Certification according to ISO 14040/44. Clear and understandable message: Environmental Recommendation Comprehensive and transparent: Background Report © VW: Presentation of S. Krinke, Volkswagen AG, GaBi Symposium, Leinfelden, 2009 © Fraunhofer IBP
  • 14. Environmental Recommendations & Certificates Examples Volkswagen Mercedes-Benz © VW: The Golf, Environmental Recommendation – Detailed © Mercedes-Benz: Environmental Certificate C-Class Version © Fraunhofer IBP
  • 15. Example: Environmental Assessment of E-Mobility The Fraunhofer System Research for Electromobility (FSEM) Fraunhofer Systemforschung Elektromobilität Energy generation and Infrastructures Energie - Schnittstelle Elektr Energiespeicher . Energie - Kreislauf - Interfaces between Power Gird and erzeugung transport nd u -verteilung Stromnetz Fahrzeug – Neue Fahrzeugkonzepte wirtschaft Electric Vehicles, Energy storage New vehicle concepts / infrastructures Utilization- and metering concepts Environmental Assessment © Fraunhofer IBP
  • 16. Example: Environmental Assessment of E-Mobility Results: Comparison to conventional vehicles (Global Warming Potential) Conventional (compact) (diesel) Conventional (mini) (diesel) Car Platform Inverters and Electronics Conventional (compact) (Gasoline) Motor (PMSM) Battery System Conventional (mini) (Gasoline) Fuel Tank Hybrid (compact, 14kWh); Wind Power Generator Motor (ICE) Hybrid (compact, 14kWh); DE-Mix Conventional Car BEV (compact; 40kWh) ; Wind Power Add. Battery (Maintenance) Power (2010-2021) BEV (compact; 40kWh); DE-Mix Fuel (prod. and Combustion) BEV (mini; 20kWh); Wind Power Wind Power BEV (mini; 20kWh), DE-Mix 0 5.000 10.000 15.000 20.000 25.000 30.000 35.000 40.000 45.000 [kg CO2-Equiv.] © Fraunhofer IBP
  • 17. Example: Environmental Assessment of E-Mobility Results: City car scenario 2010-2020, high mileage (e.g. car sharing fleet) Global Warming Potential 40 40 Scenario 2010 Scenario 2020 BEV (Mini);DE Powermix 35 35 ] ] . . v 30 v i 30 BEV (Mini); Wind Power i u u q q E E - - 25 225 Car diesel <1,4 l 2 O O C C t t [ [ 20 20 Car petrol <1,4 l 15 15 10 10 5 5 0 0 40.000 80.000 120.000 160.000 0 0 40.000 80.000 120.000 160.000 km km Bandwidth of power generation mix © Fraunhofer IBP
  • 18. Example: Environmental Assessment of E-Mobility Summary and conclusion Relevant Indicators of E-Mobility Technology mix of power generation Battery system: Technology, dimensioning and lifetime Production of required High-Tech materials Vehicle specific driving profiles and total mileage LCA is a great companion for comprehensive and reliable assessment of complex systems and future oriented technologies © Fraunhofer IBP