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                            Bellow Sealed & Piston Valve with                                                                                     9750/9760
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                                                                                                                                                  P&B SERIES
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        Yes. We                             ARE..
                                                .
        | Courteously | Attentively | Respectably | Effectively |
                                                                                                                                                    SUDE
                                                                                                                                                    An ISO 9001:2008 Certified Company
                                                                                                                                                                                             R
Bellow Sealed & Piston Valve
Index                                                       Introduction - Bellow Sealed Valve
Introduction Bellow Sealed Valve …..... 1                   Bellow Sealed Valves are a new breed of Industrial process valves,
                                                            designed to eliminate Valve leakage and also known as 'Zero Leak
Typical Applications For                                    Valves' or 'Emission Free Valves.'
Bellow Sealed Valves ........................... 3
                                                            In these valves, conventional gland packing is supplemented by a
                                                            metallic Bellow Cartridge joined to the valve bonnet at one end, and the
Why Bellow Seal Valve? ....................... 4
                                                            stem at the other end. A bellow is a long accordion-like tube. As the
                                                            valve stem strokes, the bellow expands or compresses with the stroke
Comparison Between                                          movement. There are no sliding or rotating seals through which process
Types of Valves ..................................... 5     fluid can pass.

Pressur -Temperature Rating ............... 6               Thus the fluid will enter the valve from the seat of the valve & come in
                                                            contact with the bellow, but will not come in contact with the stem. Since
Rating to DIN 2401 .............................. 7         the stem is the only moving part in the valve, it is a source of potential
                                                            leakage through the gland due to constant friction caused by the axial
Rating to ASME B16.34 or API 602 ....... 7                  movement.

                                                            In a bellow sealed valve this potential leak is totally avoided due to the
Piston Valve .......................................... 8   metallic bellow which blocks the leak path effectively by not allowing the
                                                            media to come in contact with the stem and thus the gland.
Parts of Piston Valve ............................. 9
                                                            A bellow is the heart of this type of valve. There are two types of bellows:
Electrically Actuated Valves .................. 11          formed and welded leaf.

                                                            Dangerous fluids are a permanent menace to man and environment.
Pneumatically Actuated Valves ............ 11               Leakages need to be avoided during operation. The ever-increasing
                                                            concern for environmental issues has led to use of both leakage and
Flow Co-efficient for Flow                                  maintenance free bellows sealed valves.
Control Valves ...................................... 11
                                                            Bellows sealed valves guarantee Zero leakage to atmosphere and
G.A. Drawings ...................................... 13     therefore is an efficient and economic contributor towards security of our
                                                            surroundings.




  01            SUDE             9750/9760SERIES
Bellows seal valves are Zero emission and maintenance free. An uninterrupted
metallic barrier is positioned between the piping and the environment. The
components that during valve operation are subject to relative movements are welded
onto the extremities of a metallic bellows that absorbs and compensates the shiftings.
Hence these valves are suitable for any fluid and are recommended when Zero
emission characteristics are required to protect the environment and the health of the
workers from pollutive leaks, to prevent expensive wastes due to loss of energy and
fluid, and to eliminate the not negligible cost of replacement of the packing. In
conclusion, the valves are particularly suitable for dangerous, inflammable, lethal and
explosive media.

The particular characteristics of these valves have been obtained by means of correct
sizing and material selection, by a shrewd and long test in laboratory and plants
under severe working conditions allowed by the rating, and a quality system. The
adopted bellows are fully in compliance and are made of Austenitic stainless steel or
Hastelloy. The life (corresponding to the number of cycles) is much longer than that
required by the relative standards. Generally bellows Seal Valves are fitted with rising
not rotating stem to avoid additional torsional stresses on the bellows.



Design
? in cast or forged construction to suit your requirements.
Valve body

?bellow assembly easily replaceable-easy of maintenance.
Spindle with

? available as standard in addition to bellow – to arrest any gland leakage in the event of bellow damage.
Gland packing

?of bellow materials – including inconnel, Hastalloy, Monel, etc.
Wide choice

?
External pressurization of bellow – leading to longer bellow life.

?
Welding of bellow done under most stringent conditions.
Bellows selected for higher stroke length than necessary – ensures longer life of bellows.
l
Temperature compensation considered as standard during sizing and selection of bellows.
l



There are two types of bellows:
Formed bellows – which is made with the help of rolling a flat metal sheet into a tube with longitudinal fusion welding, in
short the tube is hydraulically formed into bellows with rounded and widely faced folds.

Welded Leaf type bellows – It is a washer like plate of thin metal which are welded together. The common difference
between Formed bellows and Welded leaf type bellows are as follows.


  Type                           Formed Bellows                                          Welded Bellows

  Shape of Convolution


                                 Reliable durability because bellows are               Of doubtful reliability because of a number
  Durability                     produced from a single piece of metal.                of welded joints. Plies can be affected by
                                 Guaranteed 10,000 cycles or more life cycle           Heat, and thus cycle life is hard to predict.

                                 Because of wide opening between plies of bellows,     Wedge-shaped           opening
  Suitability for use in valve   bellow compression function will not be impaired by   between plies will trap foreign matter
                                 bits of foreign matter in fluid.                      in fluid, leading to bellow failure.

                                 Easy to test for quality, bellow can be produced      Very difficult to inspect
  Quality control                with uniform quality.                                 welded spots for quality,
                                                                                       hence quality difficult to control.




                                                                                    SUDE         9750/9760SERIES                  02
Typical Applications For Bellow Sealed Valves
                                                                SUDE

?
ACETALDEHYDE              ?
                          CYNATE                ?
                                                METHYL IODIDE
?
ACETAMIDE                 ?
                          DIAZOMETHANE          ?
                                                METHYL ISOBUTYL
?
ACETIC ACID               ?
                          DICHLORVOS            ?
                                                METHYL ISOCYANATE
?
ACETONITRILE              ?
                          DIMETHYL CARBAMOYL    ? CHLORIDE
                                                METHYLENE
?
ACROLEIN                  ?
                          DIMETHYL FORMAMIDE    ? DIPHENYL
                                                METHYLENE
?
ACRYLIC ACID              ?
                          DIMETHYL SULPHATE     ?
                                                NAPHATHALENE
?
ACRYLIONITRILE            ?
                          ETHANE                ?
                                                NICKEL COMPOUNDS
?
ALLYL CHLORIDE            ?
                          ETHYL ACRYLATE        ?
                                                NITRIC ACID
?
AMINOAZOBENZENE           ?
                          ETHYL BENZENE         ?
                                                NITROBENZENE
?
AMMONIA                   ?
                          ETHYL CARBAMATE       ?
                                                NITROGEN
?
ANILINE                   ?
                          ETHYL CHLORIDE        ?
                                                NUCLEAR WASTE
?
ANTIMONY COMPOUNDS        ?
                          ETHYL GLYCOL          ?
                                                OXYGEN
?
ARGON                     ?
                          ETHYL MERCATAN        ?
                                                PARATHION
?
ARSENIC COMPOUNDS         ?
                          ETHYL OXIDE           ?
                                                PHENOL
?
BENZENE                   ? DICHLORIDE
                          ETHYLIDENE            ?
                                                PHOSGENE
? ORIDE
BENZOTRICHL               ?
                          FORMALDEHYDE          ?
                                                PHOSPINE
?
BENZYL CHLORIDE           ?
                          FREON                 ?
                                                PHOSPHORUS
? COMPOUNDS
BERRYLLIUM                ?
                          GLYCOL ETHERS         ?
                                                PHTHALIC ANHYDRIDE
?
BIPHENYL                  ?
                          HEAVY WATER           ?
                                                POTASSIUM(LIQUID)
?
CADMIUM COMPOUNDS         ?
                          HELIUM                ? DEHYDE
                                                PROPIONAL
?
CALCIUM CYNAMIDE          ?
                          HEPTACHLOR            ?
                                                PROPOXUR(BAYGON)
?
CAPPROLACTAM CARBON       ?
                          HOTOILS               ? DICHLORIDE
                                                PROPYLENE
?
CARBARYL                  ?
                          HYDROCORBONS          ?
                                                QUINOLINE
?
CARBON DIOXIDE            ?
                          HYDROCHLORIC ACID     ?
                                                QUINONE
?SULPHIDE
CARBONYL                  ?
                          HYDROFLUORIC ACID     ?
                                                SILANE
?
CAUSTIC SOLUTIONS         ?
                          HYDROGEN              ?
                                                SODIUM(LIQUID)
?
CHLORAMBENE               ? BROMIDE
                          HYDROGEN              ?
                                                SOUR GAS
?
CHLORDANE                 ? CYANIDE
                          HYDROGEN              ?
                                                STEM
?
CHLORIDE                  ? FLUORIDE
                          HYDROGEN              ?
                                                STYRENE
?
CHLORINE                  ? SULPHIDE
                          HYDROGEN              ?
                                                STYRENE OXIDE
?
CHLOROBENZENE             ?
                          HYDROQUINONE          ?
                                                SULPURIC ACID
?
CHLOROBENZILATE           ?
                          LEAD COMPUNDS         ?
                                                TITANIUM TETRACHLORIDE
?
CHLOROETHANE              ?
                          LINDANE(ALLISOMERS)   ?
                                                TOLUENE
?
CHLOROFORM                ?
                          MALEIC ANHYDRIDE      ?
                                                TOXAPHENE
?
CHLOROPRENE               ? COMPOUNDS
                          MANGANESE             ?
                                                URALIN
?
CHLOROPROPANE             ?
                          MERCURY COMPOUNDS     ?
                                                URANIUM HEXAFLUORIDE
? EMISSIONS
COKE OVEN                 ?
                          METHANOL              ?
                                                VACCUM
?
CRESOL/CRESYLIC ACID      ?
                          METHYL BROMIDE        ?
                                                VINYL BROMIDE
?
CROMIUM COMPOUNDS         ?
                          METHYL CHLORIDE       ?
                                                VINYL CHLORIDE
?
CRYOGENICS                ?
                          METHYL CHLOROFORM     ?
                                                XYLENE
?
CUMENE                    ?
                          METHYL ETHYLKETONE
?
CYANIDE COMPOUNDS         ?
                          METHYL HYDRAZINE




03    SUDE    9750/9760SERIES
SUDE

Advantages
The more commonly used bellows is a Formed type instead of welded because of its advantages.

Inclined Design In Forged Construction
For better flow characteristics.

Encapsulated Design
Are bellows seal globe valves can be provided with encapsulated bellows, which are protected from particles,
velocity of following media, and bellow erosion etc. thus ensuring long life of bellow.

Special design can be used for chlorine application

3 Piece Design
These 3 pieces design accommodate any length of bellow with no change in body/bonnet pattern.

Valves with bellows designed for higher cycles are available on request.




Why Bellow Seal Valve?
                                                                                                              SUDE
It has been proven through various studies about process plant emissions that 75% of leakages cause:

1) Environment pollution.
2) Production loss
3) Process problems and
4) Energy loss.

Bellow Seal Valves are highly recommended for Thermion - 66, down herm vapor, hot oil, HTM, Vacuum, Steam,
Ammonia, Refrigerant, Phosgene, Chlorine, Hydrogen, Oxygen, CO, Hazardous and Poisonous Liquids / Gases,
Radioactive substances etc.




                                   ORDINARY VALVE                           BELLOW SEALED VALVE
Fig. 1                      (Observe leakage through gland)           (Gland Shut-Off With Metalic Bellows)



                                                                                SUDE        9750/9760SERIES      04
Comparison Between Types of Valves
                                                                                                                                                                         SUDE
                            BELLOW SEALED                     PISTON VALVES                                                             CONVENTIONAL VALVES
                            VALVES

 Primary stem seal          Metallic bellow                   Piston ring                                                               Gland packing

 Secondary stem seal        Gland packing                     None                                                                      None

 Stem leakage               Not Possible. Metallic            Occurs as soon as the                                                     Very common. Due to the design
                            Bellows are designed to           rings (which are made of                                                  conditions, gland leakage occurs
                            last several thousand             gasket material) wear out.                                                with in a few cycles, no matter
                            cycles                                                                                                      which make valve or what quality
                                                                                                                                        of gland packing

 Packing                    Not applicable                    Rings need to be Changed                                                  Needs to be replaced very often
 Replacement                                                  frequently

 Replacement Cost           Not applicable                    Very high                                                                 High

 Media Loss                 Zero Loss. As the isolation       Large in case of leaks                                                    Considerable amount through
                            is by metallic bellows,                                                                                     gland leakages. Normally large
                            leakage (even in ppm) is                                                                                    amount when leakage remains
                            not possible                                                                                                unattended.


 Equipment Down             Nil                               Very High for replacing                                                   Very high for replacing gland
 time                                                         rings                                                                     packing

 Maintenance Cost           Nil                               High as rings need to be                                                  Very High .Gland packing needs
                                                              changed atleast once in                                                   to be replaced /repacked often.
                                                              six months                                                                This cost along with equipment
                                                                                                                                        down time, man hours spent etc.
                                                                                                                                        very high.

 Valve Life                 High-in years                     Low.                                                                      Very Low -in Months. Due to
                                                                                                                                        Leakage through gland, certain
                                                                                                                                        parts erode, making the valve
                                                                                                                                        irreparable after some months,
                                                                                                                                        Valves needs to be replaced

 Safety                     Very safe for most of             Can be used only for limited Highly unsafe especially when
                            media                             media like low pressure      the media is hazardous and
                                                              steam, hot water etc.        poisonous.

 Cost                       Comparatively higher              High compared to the                                                      Initially low but very high after
                            initially but lowest total cost   benefits                                                                  some years if cost of packing,
                            of ownership (TCO) over                                                                                     downtime, man-hours spent,
                            the years of use.                                                                                           number of valves replaced etc
                                                                                                                                        are taken into account.




                       Bellows Fatigue Test
                                                                                                            Bellows Cycle Life Reduction vs Temperature
                                                                                                                 321 S/S                                             Alloy 276
                                                               Bellows Cycle Life Reduction




                                                                                              1.00
                                                                                              0.98
                                                                                              0.96
                                                                                              0.94                                     Alloy 600             Alloy 625
                                                                                              0.92
                                                                                              0.90
                                                                                              0.88
                                                                                              0.86
     Lock for levels        Movement                                                          0.84
                                                                                              0.82
                       Pressurised Test Fluid                                                 0.80
                                                                                                     018 010 038 060 093 121 149 177 204 232 260 288 316 343 371 399 427 454 482
                                                                                                                                            0
                                                                                                                              Temperature C




05        SUDE         9750/9760SERIES
Pressure - Temperature Ratings
                                                                                                                               SUDE
Pressure-Temperature Ratings to ANSI B 16.34                                                                          ANSI 150 LBS
      Temperature                                                 Working Pressure Bars
          0
           C          WCB(a)        LCB(b)             WC1 ©   WC6(d)    WC9(d)         C5          C12       CF8     CF8M     CF8(e)
        29 to 38        19.6            18.4            18.4     20        20            20           20       19       19       19
          50            19.2            18.1            18.3    19.2      19.2          19.2         19.2     18.4     18.4     18.4
          100           17.7            17.3            17.7    17.7      17.7          17.7         17.7     15.7     16.2     15.7
          150           15.8            15.8            15.8    15.8      15.8          15.8         15.8     13.9     14.8     13.9
          200            14              14              14      14        14            14           14      12.6     13.7     12.6
          250           12.1            12.1            12.1    12.1      12.1          12.1         12.1     11.7     12.1     11.7
          300           10.2            10.2            10.2    10.2      10.2          10.2         10.2     10.2     10.2     10.2
          350           8.4             8.4             8.4     8.4        8.4          8.4          8.4       8.4     8.4      8.4
          400           6.5                             6.5     6.5        6.5          6.5          6.5       6.5     6.5      6.5
          425           5.6                             5.6     5.6        5.6          5.6          5.6       5.6     5.6      5.6
          450           4.7                             4.7     4.7        4.7          4.7          4.7       4.7     4.7      4.7
          500           5.8                             5.8     5.8        5.8          5.8          5.8       5.8     5.8      5.8
          525           1.9                             1.9     1.9        1.9          1.9          1.9       1.9     1.9
          550                                                  1.3(g)    1.3(g)        1.3(g)       1.3(g)   1.3(g)   1.3(g)
          600                                                  1.3(g)    1.3(g)        1.3(g)       1.3(g)   1.3(g)   1.3(g)
          650                                                                          1.3(g)       1.3(g)   1.3(g)   1.3(g)
          700                                                                                                1.3(g)   1.3(g)
          750                                                                                                1.3(g)   1.3(g)
          800                                                                                                1.0(g)   1.0(g)
                                                                                   0            0
(a)        Permissible but not recommended for prolonged usage above 425 C (800 F)
                                0          0
(b)        Not be used over 343 C (650 F)
                                                                                   0            0
(c)        Permissible, but not recommended for prolonged usage above 455 C(850 F)
                                    0              0
(d)        Not to be used over 593 C (1100 F)
                                    0          0
(e)        Not to be used over 425 C (800 F)
                                    0          0
(f)        Not to be used over 455 C(850 F)
(g)        For welding end valves only



Pressure-Temperature Ratings to ANSI B 16.34                                                                          ANSI 300 LBS
      Temperature                                                 Working Pressure Bars
          0
           C          WCB (a)       LCB (b)            WC1 ©   WC6 (d)   WC9 (d)        C5          C12       CF8     CF8M     CF8(e)
        29 to 38        51.1            47.9            47.9    51.7      51.7         51.7         51.7      49.6    49.6      49.6
          50            50.1            47.3            47.6    51.1      51.2         51.7         51.7      47.8    48.1      47.8
          100           46.4            45.1            46.6    48.6      49.0         51.5         51.5      40.9    42.4      40.9
          150           45.2            44.0            45.0    46.4      46.6         50.2         50.2      36.3    38.5      36.3
          200           43.8            42.7            44.2    45.5      44.8         48.8         48.8      32.8    35.7      32.8
          250           41.7            40.6            43.1    44.5      44.2         46.3         46.3      30.5    33.4      30.5
          300           38.7            37.7            42.0    42.4      42.4         42.4         42.4      29.1    31.6      29.1
          350           37.6            36.0            40.2    40.2      40.2         40.2         40.2      28.1    30.4      28.1
          400           34.5                            36.6    36.6      36.6         36.6         36.6      27.7    29.1      27.5
          425           28.8                            35.1    35.1      35.1         35.1         35.1      27.2    28.7      27.2
          450           20.2                            33.8    33.8      33.8         30.9         33.8      26.9    28.1      26.9
          500           8.8                             24.1    27.8      27.8         20.3         27.5      26.1    26.3
          525           5.8                             15.0    23.0      21.9         15.4         22.6      23.9    25.0
          550                                                   12.8      16.4         11.7         17.0      21.8    21.4
          600                                                   5.9       7.6           6.5         7.2       16.7    14.1
          650                                                                           3.0         3.5       10.5    9.9
          700                                                                                                 6.0     5.9
          750                                                                                                 3.7     3.5
          800                                                                                                 2.1

(a)        Permissible but not recommended for prolonged usage above 4250C (8000F)
(b)        Not be used over 3430C (6500F)
(c)        Permissible, but not recommended for prolonged usage above 4550C(8500F)
(d)        Not to be used over 5930C (11000F)
(e)        Not to be used over 4250C (8000F)
(f)        Not to be used over 4550C(8500F)



                                                                                       SUDE                9750/9760SERIES             06
Rating to DIN 2401
                                                                                                                         SUDE



 Max. Operating                                          Max. Operating Pressure (bar)

 Temperature to                   PN16                        PN25                        PN40                    PN63
                            Material Schedule           Material Schedule           Material Schedule       Material Schedule
     DIN0C
                          43             41                     41                      51-53-63                  51-63
        10                16                16                    25                          40                    63
       200                13                13                    20                          35                    50
       250                11                12                    18                          32                    45
       300                10                11                    16                          28                    40
       350                -                 10                    15                          24                    36
       400                -                  -                    -                           21                    32




Rating to ASME B16.34 or API 602
                                                                                                                         SUDE


 Max. Operating                                          Max. Operating Pressure (bar)

 Temperature to       Class 150           Class 150        Class 150               Class 150                    Class 150
            0     Material Schedule Material Schedule    Material Schedule       Material Schedule            Material Schedule
     ASME C
                  51-53       63     51-33       63        51        63        71       11       31         71       11        31
       9           16.6        19.0   51.1       49.6     102.1        93.3   136.2     137.9      132.4   255.3   258.6    248.1
      100          17.7        16.2   46.4       42.2      92.8        84.4   123.7     130.0      112.5   231.9   243.8    211.0
      200          14.0        13.7   43.8       35.7      87.6        71.3   116.9     121.3      95.1    219.1   227.4    178.4
      300          10.2        10.2   38.7       31.6      77.5        63.3   103.3     113.2      84.4    193.7   212.1    158.1
      400           6.5        6.5    34.5       29.1      69.0        58.2   92.0      97.6       77.6    172.5   182.9    145.6
      425           5.6        5.6    28.8       28.7      57.5        57.3   76.7      93.6       76.4    143.8   175.5    143.3
      500            -         2.8      -        26.8       -          53.7     -       74.0       71.6      -     139.0    134.1
      538            -         1.6      -        25.4       -          50.7     -        1.0       67.6      -     81.8     126.8
      595            -          -       -         -         -           -       -       43.6       58.6      -     32.0     109.9
      600            -          -       -         -         -           -       -       17.0       57.2      -       -      107.2
      700            -          -       -         -         -           -       -         -        26.5      -       -       49.7
      800            -          -       -         -         -           -       -         -         9.3      -       -       17.5




07         SUDE      9750/9760SERIES
Piston Valve
                                                                                                                      SUDE

The Piston valve is seat less and glandless valve. At the         specialized, and will always make the valve like new.
heart of the piston valve are piston and sealing rings. A
burnished piston seals against metal reinforced graphite          First application, still widely used, was the tight shut-off of
rings to achieve leak proof shutoff. This unique design           low and medium pressure stem.
ensures long life even at temperature up to 800°F (427°C).
                                                                  Piston valves have been selected to meet the server
Seal tightness in a piston valve is obtained by a cylindrically   demands of a large number of requirements in fluid
shaped plug, connected to a spindle, and operated by the          handling applications in the industrial sector. As such, they
actuating force, which enables it to move through thinner         are used in process lines containing many different fluids
diameter of two packing rings. When the piston is in the high     such as steam, superheated water, thermal transfer fluids,
piston, that is, held by only the upper valve ring, (which also   ammonia, LPG, hydrocarbons, acids, alkaloids, etc. their
ensures tightness to the atmosphere), the valve is open.          ability to provide perfect seat shut off and packing tightness
When the piston is lowered and is held in place by both the       and their along term troubles-free operation, ensured by
upper and lower valve rings (and thus ensuring seat               reinforced seal rings, have served to greatly expand the
tightness between the valve inlet and outlet), the valve is       number and types of applications.
closed. Because of the use of packing rings, which have
alternate layers of graphite and stainless steel, the piston      Although the seat rings are suitable for use in temperatures

valve is considered a “soft-seated valve”.                        in excess of 1022°F (550°C), their use is limited to the
                                                                  restrictions applicable to the body material, as well as that of
The contact between the piston and rings(sealing effect) is       other metallic pressure retaining valve components. It
positively assured by means of the pressure exerted by            should be noted that carbon steel bodies can not be used in
stud bolts with depending on valve materials, Belleville          temperatures above 800°F (427°C)
washera are fitted to compensate expansion due to
temperature variations.                                           The piston valve which has achieved world-wide
                                                                  recognition mainly due to tight sealing against high
A typical feature of the piston valves- compared with globe       temperature and pressure.
valves-is that the piston is always held by at least one
sealing ring. Therefore, there is no vibration during closing
and opening operations.

Another primary feature of the piston valve is that the two
cylindrical seating surfaces, the bottom valve ring and the
piston come in contact when the fluid flow is already nearly
cut off. Another unique properly of the piston valve is that
with the valve completely open and the piston completely
supported in the inner diameter of the upper valve ring, it is
protected against erosive/corrosive elements as well as
prevented from having foreign matter deposited upon it.

Piston-valves –contrary to globe valves –are bi-directional.
That is, they can be installed in a process line in both
directions of flow. However, the most common installation is
with the fluid inlet pressure below the valve piston.

Since no metallic sealing surfaces are present, therefore is
perfect interchangeability of all components. A new set of
spares can be immediately fitted without the need of
adaptation to other existing parts. Therefore, inline
reparability and maintenance is easy, does not require




                                                                                SUDE          9750/9760SERIES                 08
Parts of Piston Valve
                                                                                                                          SUDE

                                                                  8
                                                                  7
                                                                  6
                                                                                        No.           Description
                                                                  4
                                                                                        1             Body
                                                                  13                    2.1           Lower valve Ring
                                                                  14                    2.2           Upper Valve Ring
                                                                  9                     3             Lantern Bush
                                                                                        4             Bonnet
                                                              12                        5             Piston
                                                              10                        6             Spindle
                                                              2.2                       7             Threaded Bush
                                                                                        8             Pin
                                                                  11                    9             Poston Nut
                                                                   3                    10            Split Ring
                                                                                        11            Thrust Plate
                                                                   5
                                                                                        12            Pin
                                                                  2.1                   13            Stud Bolt and Nut
                                                                  1                     14            Belleville Washer



The sealing system is astonishingly simple and
                                                                        efficient of thermal expansion of the various valves
extraordinarily effective; always leak-tight across the
                                                                        components, fluctuations of pressure and temperature
ports and to atmosphere.
                                                                        create thermal expansions which inevitably lead to
The shut-off assembly comprises of a stainless steel piston,            leakage. The Belleville washers however maintain constant
two resilient valve rings and a ferrous-metal lantern bush.             pressure on the resilient valve rings and automatically
The sealing surface consists of the cylindrical surface of the          compensate for any thermal expansions that may occur.
piston and the corresponding inner surface area of the                  The piston valves stay tight without maintenance.
sealing rings. This provides a very large sealing surface
compared with globe-one of the reasons for the piston
valves excellent seal.                                                  Unaffected by foreign matter in the
                                                                        medium
Maintenance-free                                                        Foreign matter in the medium cannot harm a piston valve.
The upper valve ring is of special material provides a reliable         When the valve is being shut and the piston enters the lower
seal to atmosphere. The middle layer of the ring is of special          ring, it automatically sweeps out any particles of sand,
(PTFE) and is fully contained between laminates, the valve              welding globules or other impurities present in the medium.
body and the piston, in both the open and shut positions.               The possibility of damage to the sealing system through
The pressure on the valve ring is provided by the nuts                  abrasive matter suspended in the medium-a well-known
securing the bonnet to the valve body. Belleville washers are           problem with conventional globe valves-is-effectively
fitted under the bonnet nuts to ensure that the pressure of             eliminated with piston valves. Fibrous and contaminated
the bonnet on the valve ring kept constant. This maintains              media can be reliably shut off without trouble.
uniform contact of the PTFE with the bush, to the lower valve
ring, which is contained in the body. The resilient sealing             Environmentally
rings are thereby compressed and transform this thrust into
a radial acting pressure. Being supported against the wall of           Piston and the body: permeability to gases is reduced to a
the valve body, the laminates of the valve rings are                    minimum and a optimum seal to atmosphere is guaranteed.
compressed around the piston and thereby produce an                     The lower valve ring provides the seal across the ports. The
outstanding seal.                                                       lantern bush serves as a distance piece between the two
                                                                        rings.

Compensation for thermal expansions                                     The thrust produced by tightening the bonnet nuts acts
Piston valves are fitted with Belleville washers as standard-           axially from above, this thrust is transmitted from the upper
in conjunction with the resilient sealing rings. This produces          valve ring via the lantern.
a spring-action selling system. Owing to the different co-



09        SUDE           9750/9760SERIES
SUDE


Acceptable energy saving                                      Features
                                                              ? sealing area – 88% more than globe
                                                              Larger effective
The outstandingly good seal offers two advantages which
                                                                 valve: zero leakage assured.
should not be over looked; there is no loss of medium (cost
factor); and toxic or aggressive media cannot endanger the
                                                              ?
                                                              Durability – piston remains unexposed to media

environment since they remain in the piping system. Piston    ?
                                                              Absence of gland and valve key
valves are leak tight-both across the ports and to            ?
                                                              The only scrap-free valve
atmosphere.
                                                              ?
                                                              Fire-proof
                                                              ? friendly
                                                              Maintenance
Piston valve –user industries                                 ?
                                                              Self-cleaning
?
Oil and Gas                                                   ?
                                                              Self-lubricating
?
Petrochemicals
?
Textiles
                                                              ADVANTAGES
?
Pharma
                                                              ? and metal reinforced graphite sealing
                                                              Burnished piston
?
Fertilizers                                                      rings ensure perfect class VI shutoff (i.e. bubble tight
?
Edible Oil                                                       shut off).

?
Chemical industry                                             ?
                                                              One type of      sealing ring to suit all applications- a
?
Pulp and Paper                                                   minimum inventory of spares required.

?
Paint                                                         ?
                                                              Superior construction        and manufacturing ensures
                                                                 trouble-free operation.
?
Food Processing
?
Dairy
                                                              ? of friction and low operating torque.
                                                              Low co-efficient




                         Comparison of Bellow Seated Valve & Piston Valve

    Bellow sealed valve have formed/welded bellows              The piston valve is a glandless valve. A burnished
    instead of glands. Bellow puncture over a period of         piston seals against metal reinforced graphite rings
    usage-very much like the bellows in mechanical seals.       ensuring zero leakage and long life




                 Performance parameters of different types of isolation valves

        Type of valve Parameter                    Gate           Ball             Globe              Piston valve

  Size of effective sealing area                   High        Very High            Low                  Very High
  Replacement of the gland seal                      Y             Y                 Y                     Y**
  Replacement of the Internals                       Y             Y                N/Y                    Y**
  Replacement of the Seat                            N             Y                N/Y*                   Y**
  Leakage                                          High           Low             Medium                  None
  Purchase Cost                                     Low       Medium/High      Medium/High                 High
  Cost ownership over 5 to 10 years                High         Medium              High                   Low
* Valve to be removed form line, ** Can be serviced inline (valve need not be removed)



                                                                            SUDE           9750/9760SERIES             10
Electrically Actuated Valves
                                                                                                                  SUDE

Piston and Bellow sealed valves can be easily outfitted with “on-off”, “inching” and “modulating” type electric
actuators, including tight-seal or explosion proof enclosures.

These actuators are usually equipped with hand wheel for emergency manual operation as well as with
control and remote warning unit.

Upon request, we can supply the following accessories:
? inverter,
Local remote
? switches,
Auxiliary limit
?resistor,
Condensing
?
Inductive, capacitive or resistive position transmitter.

The temperature ambient range for the electric actuator is usually 4 0F to 1500F (-200C to +650).




Pneumatically Actuated Valves
                                                                                                                  SUDE
Piston and Bellow sealed valves can be easily outfitted with “on-off”, “inching” and “modulating” type Pneumatic device .

Upon request we supply the following fixtures:
? emergency manual operation with by-pass circuit for double-acting actuators,
Hand wheel for
?
Solenoid valves,
? proximity limit switches,
Mechanical or
?
Air filters, pressure regulators, pressure gauges, lubricator,
? electropneumatic positioner for Modulating Flow Control Valves.
Pneumatic or

The temperature ambient range for the pneumatic actuators is usually 4 0F to 150 0F (-200C to +650).




Flow Co-efficient for Flow Control Valves
                                                                                                                  SUDE
                                                                  DN                                    Cv
                       10                                        3/8"                                    4
                       15                                        1/2"                                    4
                       20                                        3/4"                                    7
                       25                                         1"                                    12
                       32                                        1.1/4"                                 18
                       40                                        1.1/2"                                 28
                       50                                         2"                                    44
                       65                                        2.1/2"                                 62
                       80                                         3"                                    92
                       100                                        4"                                   140
                       125                                        5"                                   220
                       150                                        6"                                   300
                       200                                        8"                                   510



11        SUDE          9750/9760SERIES
RATING for the Materials mentioned in this Bulletin
                                                                                                                    SUDE

                                                    Max.Operating PRESSURE as per

                               ASME             ASME             ASME                ASME           ASME            ASME
                             Class 150        Class 150        Class 300           Class 300      Class 800       Class 800
     Max. Operating
                              Gr.1.1*          Gr.2.2*          Gr.1.1*             Gr.2.2*        Gr.2.2*         Gr.2.2*
      Temperature
                              Carbon          Stainless         Carbon             Stainless       Carbon         Stainless
                            Steel   psi      Steel   psi      Steel   psi         Steel   psi    Steel   psi     Steel   psi

      -20.2+100.4               284.3            275.6           741.1              719.4         1975.4            1920.3
         212.0                  256.7            235.0           673.0              612.1         1972.5            1631.7
         392.0                  203.1            198.7           635.3              517.8         1885.5            1379.3
         482.0                  175.5            175.5           604.8              484.4         1784.0            1292.3
         572.0                  147.9            147.9           561.3              458.3         1624.4            1225.6
         662.0                  121.8            121.8           536.6              440.9         1421.4            1176.3
         752.0                   94.3            94.3            500.4              422.1         1196.6            1125.5
         797.0                   81.2            81.2            417.7              416.3         1037.0            1108.1

*Max.operating conditions for Gr.1.1 are related to valves of carbon steel for Gr 2.2 to valves of austenitic stainless steel.



                                                    Max.Operating PRESSURE as per

                                                                                                 DIN                 DIN
                                                       DIN                 DIN               2401 Class          2401 Class
                                  DIN
                                                   2401 Class          2401 Class           PN 40 Mater.        PN 63 Mater.
     Max.Operating            2401 Class
                                                  PN 16 Mater.        PN 40 Mater.             Sched.              Sched.
     Temperature of          PN 16 Mater.
                                                     Sched.              Sched.               FS-F-M/H             FS-M/H
     Per DIN Std 0C         Sched. G Cast
                                                   G Nodular           G Nodular            Carbon Steel        Carbon Steel
         as per                Iron bar
                                                    Iron bar            Iron bar              Stainless           Stainless
                                                                                              Steel bar           Steel bar

         -10+20                    16                    16                 40                   40                  63
          120                      16                    16                 38                   40                  63
          200                      13                    13                 33                   35                  50
          250                      11                    12                 32                   32                  45
          300                      10                    11                 28                   28                  40
          350                       --                   10                 24                   24                  36
          400                       --                   --                  --                  21                  32




                                                                                   SUDE         9750/9760SERIES              12
Bellow Sealed Valve with Diaphragm Actuator                                                                                                                             9760




                                                                                             ØW




                                                                                                                                  H1
                                                D



                                                                                                                    11




                                                                                                                         12




                                                                 9
                                                                                                                                           8




                                                                                                                                               7



                                                                                                                              6




                                                      A                                                                                4

PART LIST
                                                                                                                                                       10
S.No. DESCRIPTION                                         2
 1      BODY
 2      BONNET
 3      PLUG                                                                                                                                           5
 4      STEM
 5      STEM NUT
                                                                                                                                                             3
 6      BELLOW
 7      PACKING
 8      GLAND BUSH                                        C          F
 9      GLAND FLANGE
 10     BELLOW COLLAR
 11     AIR CONNECTION
                                                                                                                                                   1
 12     BOLTED GLAND
                                                                                  E
CLASS : 150
  SIZE                                     Flange Ø Flange Thk                             Flange PCD     No. Of                                                         WT. OF
   NB       ACTUATOR                 A                               R. F. Ø   R. F. Thk                  Holes          H1                D                ØW    Cv     ASSY
  (mm)      MODEL NUMBER                       C        E                                      F        / Holes Ø                                                       IN KGS.
   15       9760/B15/38/FL150      102.6      89        11               35       2           60.3         4/16          482            540.1               260    6     24.1
   20       9760/B20/38/FL150      112.1     98.5       13               43       2            70          4/16          482            544.8               260   12     24.8
   25       9760/B25/38/FL150      120.6     108       14.5              51       2           79.4         4/16          482            548.6               260   16      26
   40       9760/B40/75/FL150      156.7     127        18               73       2           98.4         4/16          502            595.2               330   37     42.6
   50       9760/B50/75/FL150      192.8     152        19               92       2           121          4/19          502            618.8               330   58      45
   65       9760/B65/150/FL150     205.2     178        22               105      2           140          4/19          635            751.2               457   85      67
   80       9760/B80/150/FL150     228.9     191        25               127      2           152          4/19          635            768.4               457   140     70
  100       9760/B100/150/FL150    277.4     229        25               157      2           191          8/19          635            797.4               457   215     83
  150       9760/B150/300/FL150    385.7     279        26               216      2           241          8/22          750            996.2               616   470    145
  200       9760/B200/300/FL150    470.2     343        29               270      2           299          8/22          750           1048.1               616   840    180

CLASS : 300
  SIZE                                     Flange Ø Flange Thk                             Flange PCD     No. Of                                                         WT. OF
   NB       ACTUATOR                 A                               R. F. Ø   R. F. Thk                  Holes          H1                D                ØW    Cv     ASSY
  (mm)      MODEL NUMBER                       C         E                                     F        / Holes Ø                                                       IN KGS.
   15       9760/B15/38/FL300      145.3       96      14.3              35       2           66.7         4/16          482            579.3               260    6     24.1
   20       9760/B20/38/FL300      169.1     117.5      16               43       2           82.6         4/19          482            592.3               260   12     24.8
   25       9760/B25/38/FL300      192.8      124      17.5              51       2            89          4/19          482            612.8               260   16      26
   40       9760/B40/75/FL300      217.5      156       21               73       2           114          4/22          502            641.5               330   37     42.6
   50       9760/B50/75/FL300      253.6      165       22               92       2           127          8/19          502            673.1               330   58      45
   65       9760/B65/150/FL300     277.4      191       25               105      2           149          8/22          635            816.9               457   85      67
   80       9760/B80/150/FL300     302.1      210       29               127      2           168          8/22          635            832.1               457   140     70
  100       9760/B100/150/FL300    338.2      254       32               157      2           200          8/22          635            846.2               457   215     83
  150       9760/B150/300/FL300    422.7      318       37               216      2           270         12/22          750           1013.7               616   470    145
  200       9760/B200/300/FL300     531       381       41               270      2           330         12/25          750           1090.5               616   840    180




13               SUDE             9750/9760SERIES
Bellow Sealed Valve with Electric Actuator                                                                                                                                                   9750


                                                                     Open space for removing the cover



                                                                                    ØJ                                K




                                                                                                                                                           11
                                                                                                                        I




                                                                                                                                                12
                                                                                                             E
                                                                 G                                                    H
                                                                              100                            F


                                                 9
                       D                                                                                                                8




                                                                                                                                        7



                                                                                                                        6




                                A                                                                                                   4


                                                                                                                                                10
                                        2

                                                                                                                                                5
                                                                                                                                                                     PART LIST
                                            C                                                                                                              3         S.No. DESCRIPTION
                                                                                                                                                                      1      BODY
                                                 F                                                                                                                    2      BONNET
                                                                                                                                                                      3      PLUG
                                                                                                                                                                      4      STEM
                                                                                                                                                                      5      STEM NUT
                                                                                                                                                                      6      BELLOW
                                                                                                                                            1                         7      PACKING
                                                                                                                                                                      8      GLAND BUSH
                                                                     E                                                                                                9      GLAND FLANGE
                                                                                                                                                                      10     BELLOW COLLAR
                                                                                                                                                                      11     TOP COVER
                                                                                                                                                                      12     HAND WHEEL

CLASS : 150
 SIZE                                                Flange Flange                       Flange    No. Of                                                                                     WT. OF
  NB    Actuator                                        Ø    Thk               R. F.      PCD      Holes                                                                                      ASSY
                                             A                     R. F. Ø                        / Holes   E     F          G          H             I         J      K        D      Cv
 (mm)   Model Number                                                           Thk                                                                                                           IN KGS.
                                                        C      E                           F         Ø
  15    9750/B 15/SD-2000-200-1/FL150       102.6      89     11         35     2         60.3     4/16     115   130       40/60       245          200       165     160     503.1   6      8.6
  20    9750/B20/SD-2000-200-1/FL150        112.1     98.5    13         43     2          70      4/16     115   130       40/60       245          200       165     160     507.8   12     9.3
  25    9750/B25/SD-2000-200-1/FL150        120.6     108    14.5        51     2         79.4     4/16     115   130       40/60       245          200       165     160     511.6   16     10.5

CLASS : 300
 SIZE                                                Flange Flange                       Flange    No. Of                                                                                     WT. OF
  NB    Actuator                                        Ø    Thk               R. F.      PCD      Holes                                                                                      ASSY
                                             A                     R. F. Ø                        / Holes   E     F          G          H             I         J      K        D      Cv
 (mm)   Model Number                                                           Thk                                                                                                           IN KGS.
                                                        C      E                           F         Ø
  15    9750/B 15/SD-2000-200-1/FL300       145.3     96     14.3        35     2         66.7     4/16     115   130       40/60       245          200       165     160     542.3   6      9.4
  20    9750/B20/SD-2000-200-1/FL300        169.1    117.5    16         43     2         82.6     4/19     115   130       40/60       245          200       165     160     555.3   12      10
  25    9750/B25/SD-2000-200-1/FL300        192.8     124    17.5        51     2          89      4/19     115   130       40/60       245          200       165     160     575.8   16     11.5




                                                                                                                            SUDE                    9750/9760SERIES                           14
Bellow Sealed Valve with Electric Actuator                                                                                                                                9750

                                                                                          685 Max

                                                                                             485




                                                                                                                                                               12




                                                                                                                                                               11



                                                             B

                                                                                                                        440 MAX



                                                                                                                  130


                                                                                                                  105




                                                                         9                                          50
                                                   D                                                                                8




                                                                                                                                    7



                                                                                                                          6




                                                             A                                                                  4
PART LIST
S.No. DESCRIPTION                                                                                                                           10
                                                                 2
 1      BODY
 2      BONNET
 3      PLUG                                                                                                                                5
 4      STEM
 5      STEM NUT
                                                                     C                                                                           3
 6      BELLOW
 7      PACKING
 8      GLAND BUSH                                                        F
 9      GLAND FLANGE
 10     BELLOW COLLAR
 11     ELECTRIC MOTOR                                                                                                                  1
 12     HAND WHEEL
                                                                                     E

CLASS : 150
  SIZE                                             Flange Ø      Flange Thk                          Flange PCD       No. Of                                               Wt. Of
   NB       Actuator                        A                                 R. F. Ø    R. F. Thk                    Holes             B              D            Cv     Assy
  (mm)      Model Number                                                                                            / Holes Ø                                             In Kgs.
                                                       C                 E                               F
   40       9750/B40/SD-6000-3000/FL150    156.7       127               18    73           2           98.4            4/16        740               833.25        37     89.6
   50       9750/B50/SD-6000-3000/FL150    192.8       152               19    92           2           121             4/19        740               856.85        58      92
   65       9750/B65/SD-6000-3000/FL150    205.2       178               22    105          2           140             4/19        740               856.85        85      97
   80       9750/B80/SD-6000-3000/FL150    228.9       191               25    127          2           152             4/19        740               873.45        140    100
  100       9750/B100/SD-6000-4000/FL150   277.4       229               25    157          2           191             8/19        873               1035.9        215    123
  150       9750/B150/SD-6000-4000/FL150   385.7       279               26    216          2           241             8/22        873               1119.2        470    160
  200       9750/B200/SD-6000-4000/FL150   470.2       343               29    270          2           299             8/22        873              1171.25        840    195

CALSS : 300
  SIZE                                             Flange Ø      Flange Thk                          Flange PCD       No. Of                                               Wt. Of
   NB       Actuator                                                                                                  Holes
            Model Number                    A                                 R. F. Ø    R. F. Thk                                      B              D            Cv     Assy
  (mm)                                                 C                 E                               F          / Holes Ø                                             In Kgs.
   40       9750/B40/SD-6000-3000/FL300    217.5       156               21    73           2           114              4/22       740               879.5         37    90.5
   50       9750/B50/SD-6000-3000/FL300    253.6       165               22    92           2           127              8/19       740               911.1         58    92.8
   65       9750/B65/SD-6000-3000/FL300    277.4       191               25    105          2           149              8/22       740               921.9         85    98.2
   80       9750/B80/SD-6000-3000/FL300    302.1       210               29    127          2           168              8/22       740               937.1         140   103.2
  100       9750/B100/SD-6000-4000/FL300   338.2       254               32    157          2           200              8/22       873              1084.1         215   128.1
  150       9750/B150/SD-6000-4000/FL300   422.7       318               37    216          2           270             12/22       873              1136.7         470   165.4
  200       9750/B200/SD-6000-4000/FL300    531        381               41    270          2           330             12/25       873              1213.5         840   200.5




15               SUDE                9750/9760SERIES
Piston Valve with Diapharagm Actuator                                                                                                                                                  9760




                                                                                       ØW




                             P

                                                                                         10               H1




                                                                                                9


        8



                                                                                                                                          6
            3

                                                                                                                                                        2
                                      H
                4


                                                                                                                                                        1

                                                                                                                                                             7


                                                                                                              Ø DN      Øg ØD

                                 ØK                                                                                                                          PART LIST
                                                                                                                                                             S.No. DESCRIPTION
                                                                                                                                                                  1    BODY
                                                                                                                                                                  2    BONNET
                                                                                                                                                                  3    BONNET NUT
                                                                                                                                                                  4    STUD
                                                   ØI                                                                                                             5    LOWERVALVE RING
                                                                                                                                                                  6    PISTON SHAFT
                                                                                                          b                                                       7    LANTERN BUSH
                                                                                                                                                                  8    WASHER
                                                                                                          f                                   5                   9    BOLTED GLAND
                                                                     L
                                                                                                                                                                  10   AIR CONNECTION


Pressure Rating : ANSI Class 150 Overall Length ANSI B 16,10 Class 150/Connections Flanged to ANSI B 16.5 Class 150 RP
 SIZE                                      Over     Ht               Flange   Flange                R/F                                                                                   WT. OF
 (mm)           Actuator                  Length            Stroke                     R/FØ g                  No. Of   Hole ØI PCD ØD            ØW        H1           P       Cv       ASSY
                Model Number                                          ØD       Thk                  Thk        Holes
 Ø DN                                                                            b                   f                                                                                   IN KGS.
                                            L        H
  15            9760/P15/38/FL150          108     99.75     28       88.9    11.17      35         1.6          4        16     60.45            260       482        581.75     5      22.4
  20            9760/P20/38/FL150          127     99.75     28      98.55     12.7    42.39        1.6          4        16     69.85            260       482        581.75     10     22.8
  25            9760/P25/38/FL150          165      114      28      107.95   14.22     50.8        1.6          4        16     79.24            260       482          596      16       24
  40            9760/P40/75/FL150          177     146.3     50       127     17.52    73.15        1.6          4        16     98.55            330       502         648.3     38      41.4
  50            9760/P50/75/FL150          203     176.7     50      152.4    19.05    91.95        1.6          4        16     120.65           330       502         678.7     58      45.6
  80            9760/P80/150/FL150         241     310.65    50      190.5    19.05     127         1.6          4       19.05   152.4            457       635        945.65    120      80.4
  100           9760/P100/150/FL150        292     355.3     50      228.6    23.87    157.23       1.6          8       19.05   190.05           457       635         990.3    190      97.3
  150           9760/P150/300/FL150        406     453.15    50      279.4     25.4    215.9        1.6          8       22.35    241.3           616       750        1203.15   420     167.5
  200           9760/P200/300/FL150        495     532.95    50      342.9    28.44    269.75       1.6          8       22.35   298.45           616       750        1282.95   690      246


Pressure Rating : ANSI Class 300 Overall Length ANSI B 16,10 Class 300/Connections Flanged to ANSI B 16.5 Class 300 RF
 SIZE                                      Over     Ht                                                                                                                                    WT. OF
                Actuator                  Length                     Flange   Flange                R/F        No. Of
 (mm)                                                       Stroke             Thk     R/FØ g       Thk                  Hole ØI PCD ØD           ØW        H1           P       Cv       ASSY
 Ø DN           Model Number                                          ØD                                       Holes                                                                     IN KGS.
                                            L        H                           b                   f
  15            9760/P15/38/FL300          152     99.75      28     95.25    14.22      35         1.6          4         16    66.54            260       482        581.75     5       23.2
  20            9760/P20/38/FL300          178      114       28     117.34   15.74    42.39        1.6          4       19.05   82.55            260       482          596      10      25.4
  25            9760/P25/38/FL300          203     131.1      28     123.95   17.52     50.8        1.6          4       19.05     88.9           260       482         613.1     16      27.1
  40            9760/P40/75/FL300          229     176.7      50     155.44   20.57    73.15        1.6          4       22.35    114.3           330       502         678.7     38      47.5
  50            9760/P50/75/FL300          267     200.45     50      165.1   22.35    91.95        1.6          4       19.05     127            330       502        702.45     58      53.2
  65            9760/P65/150/FL300         292     290.7      50      190.5    25.4    104.65       1.6          8       22.35   149.35           457       635         925.7     82      77.6
  80            9760/P80/150/FL300         318     310.65     50     209.55   28.44     127         1.6          8       22.35   168.14           457       635        945.65    120      88.5
  100           9760/P100/150/FL300        356     355.3      50       254    31.75    157.23       1.6          8       22.35   200.15           457       635         990.3    190     108.7
  150           9760/P150/300/FL300        445     453.15     50      317.5   35.57    215.9        1.6         12       22.35   269.74           616       750        1203.15   420     192.8
  200           9760/P200/300/FL300        559     532.95     50       381    41.14    269.75       1.6         12        25.4   330.2            616       750        1282.95   690      288




                                                                                                                        SUDE                  9750/9760SERIES                             16
9750 9760 bellow sealed & piston valve with actuator
9750 9760 bellow sealed & piston valve with actuator
9750 9760 bellow sealed & piston valve with actuator

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9750 9760 bellow sealed & piston valve with actuator

  • 1. 9 9 ii J J Bellow Sealed & Piston Valve with 9750/9760 8 8 G G e e 10 10 3 3 100 100 P&B SERIES h h Diapharagm & Electric Actuator F F 4 32 32 4 H H 6 6 2 2 ØK ØK 1 1 Ø DN Ø DN Øg Ø Øg Ø 7 7 D D Ø II Ø ØW ØW L L b b P P ff 685 M 5 5 685 Ma ax x 485 485 10 10 H1 H1 8 8 3 3 9 9 10 10 4 4 H H 6 6 J J 9 9 G G 2 2 440 M 440 MA AX X ØK ØK 8 8 1 1 130 130 Ø DN Ø DN Øg Ø Øg Ø 7 7 3 3 D D 105 105 Ø II Ø 4 4 H H L L b b 6 6 ff 2 2 5 5 ØK ØK 1 1 Ø DN Ø DN Øg Ø Øg Ø 7 7 D D Ø II Ø L L b b ff 5 5 Yes. We ARE.. . | Courteously | Attentively | Respectably | Effectively | SUDE An ISO 9001:2008 Certified Company R
  • 2. Bellow Sealed & Piston Valve Index Introduction - Bellow Sealed Valve Introduction Bellow Sealed Valve …..... 1 Bellow Sealed Valves are a new breed of Industrial process valves, designed to eliminate Valve leakage and also known as 'Zero Leak Typical Applications For Valves' or 'Emission Free Valves.' Bellow Sealed Valves ........................... 3 In these valves, conventional gland packing is supplemented by a metallic Bellow Cartridge joined to the valve bonnet at one end, and the Why Bellow Seal Valve? ....................... 4 stem at the other end. A bellow is a long accordion-like tube. As the valve stem strokes, the bellow expands or compresses with the stroke Comparison Between movement. There are no sliding or rotating seals through which process Types of Valves ..................................... 5 fluid can pass. Pressur -Temperature Rating ............... 6 Thus the fluid will enter the valve from the seat of the valve & come in contact with the bellow, but will not come in contact with the stem. Since Rating to DIN 2401 .............................. 7 the stem is the only moving part in the valve, it is a source of potential leakage through the gland due to constant friction caused by the axial Rating to ASME B16.34 or API 602 ....... 7 movement. In a bellow sealed valve this potential leak is totally avoided due to the Piston Valve .......................................... 8 metallic bellow which blocks the leak path effectively by not allowing the media to come in contact with the stem and thus the gland. Parts of Piston Valve ............................. 9 A bellow is the heart of this type of valve. There are two types of bellows: Electrically Actuated Valves .................. 11 formed and welded leaf. Dangerous fluids are a permanent menace to man and environment. Pneumatically Actuated Valves ............ 11 Leakages need to be avoided during operation. The ever-increasing concern for environmental issues has led to use of both leakage and Flow Co-efficient for Flow maintenance free bellows sealed valves. Control Valves ...................................... 11 Bellows sealed valves guarantee Zero leakage to atmosphere and G.A. Drawings ...................................... 13 therefore is an efficient and economic contributor towards security of our surroundings. 01 SUDE 9750/9760SERIES
  • 3. Bellows seal valves are Zero emission and maintenance free. An uninterrupted metallic barrier is positioned between the piping and the environment. The components that during valve operation are subject to relative movements are welded onto the extremities of a metallic bellows that absorbs and compensates the shiftings. Hence these valves are suitable for any fluid and are recommended when Zero emission characteristics are required to protect the environment and the health of the workers from pollutive leaks, to prevent expensive wastes due to loss of energy and fluid, and to eliminate the not negligible cost of replacement of the packing. In conclusion, the valves are particularly suitable for dangerous, inflammable, lethal and explosive media. The particular characteristics of these valves have been obtained by means of correct sizing and material selection, by a shrewd and long test in laboratory and plants under severe working conditions allowed by the rating, and a quality system. The adopted bellows are fully in compliance and are made of Austenitic stainless steel or Hastelloy. The life (corresponding to the number of cycles) is much longer than that required by the relative standards. Generally bellows Seal Valves are fitted with rising not rotating stem to avoid additional torsional stresses on the bellows. Design ? in cast or forged construction to suit your requirements. Valve body ?bellow assembly easily replaceable-easy of maintenance. Spindle with ? available as standard in addition to bellow – to arrest any gland leakage in the event of bellow damage. Gland packing ?of bellow materials – including inconnel, Hastalloy, Monel, etc. Wide choice ? External pressurization of bellow – leading to longer bellow life. ? Welding of bellow done under most stringent conditions. Bellows selected for higher stroke length than necessary – ensures longer life of bellows. l Temperature compensation considered as standard during sizing and selection of bellows. l There are two types of bellows: Formed bellows – which is made with the help of rolling a flat metal sheet into a tube with longitudinal fusion welding, in short the tube is hydraulically formed into bellows with rounded and widely faced folds. Welded Leaf type bellows – It is a washer like plate of thin metal which are welded together. The common difference between Formed bellows and Welded leaf type bellows are as follows. Type Formed Bellows Welded Bellows Shape of Convolution Reliable durability because bellows are Of doubtful reliability because of a number Durability produced from a single piece of metal. of welded joints. Plies can be affected by Guaranteed 10,000 cycles or more life cycle Heat, and thus cycle life is hard to predict. Because of wide opening between plies of bellows, Wedge-shaped opening Suitability for use in valve bellow compression function will not be impaired by between plies will trap foreign matter bits of foreign matter in fluid. in fluid, leading to bellow failure. Easy to test for quality, bellow can be produced Very difficult to inspect Quality control with uniform quality. welded spots for quality, hence quality difficult to control. SUDE 9750/9760SERIES 02
  • 4. Typical Applications For Bellow Sealed Valves SUDE ? ACETALDEHYDE ? CYNATE ? METHYL IODIDE ? ACETAMIDE ? DIAZOMETHANE ? METHYL ISOBUTYL ? ACETIC ACID ? DICHLORVOS ? METHYL ISOCYANATE ? ACETONITRILE ? DIMETHYL CARBAMOYL ? CHLORIDE METHYLENE ? ACROLEIN ? DIMETHYL FORMAMIDE ? DIPHENYL METHYLENE ? ACRYLIC ACID ? DIMETHYL SULPHATE ? NAPHATHALENE ? ACRYLIONITRILE ? ETHANE ? NICKEL COMPOUNDS ? ALLYL CHLORIDE ? ETHYL ACRYLATE ? NITRIC ACID ? AMINOAZOBENZENE ? ETHYL BENZENE ? NITROBENZENE ? AMMONIA ? ETHYL CARBAMATE ? NITROGEN ? ANILINE ? ETHYL CHLORIDE ? NUCLEAR WASTE ? ANTIMONY COMPOUNDS ? ETHYL GLYCOL ? OXYGEN ? ARGON ? ETHYL MERCATAN ? PARATHION ? ARSENIC COMPOUNDS ? ETHYL OXIDE ? PHENOL ? BENZENE ? DICHLORIDE ETHYLIDENE ? PHOSGENE ? ORIDE BENZOTRICHL ? FORMALDEHYDE ? PHOSPINE ? BENZYL CHLORIDE ? FREON ? PHOSPHORUS ? COMPOUNDS BERRYLLIUM ? GLYCOL ETHERS ? PHTHALIC ANHYDRIDE ? BIPHENYL ? HEAVY WATER ? POTASSIUM(LIQUID) ? CADMIUM COMPOUNDS ? HELIUM ? DEHYDE PROPIONAL ? CALCIUM CYNAMIDE ? HEPTACHLOR ? PROPOXUR(BAYGON) ? CAPPROLACTAM CARBON ? HOTOILS ? DICHLORIDE PROPYLENE ? CARBARYL ? HYDROCORBONS ? QUINOLINE ? CARBON DIOXIDE ? HYDROCHLORIC ACID ? QUINONE ?SULPHIDE CARBONYL ? HYDROFLUORIC ACID ? SILANE ? CAUSTIC SOLUTIONS ? HYDROGEN ? SODIUM(LIQUID) ? CHLORAMBENE ? BROMIDE HYDROGEN ? SOUR GAS ? CHLORDANE ? CYANIDE HYDROGEN ? STEM ? CHLORIDE ? FLUORIDE HYDROGEN ? STYRENE ? CHLORINE ? SULPHIDE HYDROGEN ? STYRENE OXIDE ? CHLOROBENZENE ? HYDROQUINONE ? SULPURIC ACID ? CHLOROBENZILATE ? LEAD COMPUNDS ? TITANIUM TETRACHLORIDE ? CHLOROETHANE ? LINDANE(ALLISOMERS) ? TOLUENE ? CHLOROFORM ? MALEIC ANHYDRIDE ? TOXAPHENE ? CHLOROPRENE ? COMPOUNDS MANGANESE ? URALIN ? CHLOROPROPANE ? MERCURY COMPOUNDS ? URANIUM HEXAFLUORIDE ? EMISSIONS COKE OVEN ? METHANOL ? VACCUM ? CRESOL/CRESYLIC ACID ? METHYL BROMIDE ? VINYL BROMIDE ? CROMIUM COMPOUNDS ? METHYL CHLORIDE ? VINYL CHLORIDE ? CRYOGENICS ? METHYL CHLOROFORM ? XYLENE ? CUMENE ? METHYL ETHYLKETONE ? CYANIDE COMPOUNDS ? METHYL HYDRAZINE 03 SUDE 9750/9760SERIES
  • 5. SUDE Advantages The more commonly used bellows is a Formed type instead of welded because of its advantages. Inclined Design In Forged Construction For better flow characteristics. Encapsulated Design Are bellows seal globe valves can be provided with encapsulated bellows, which are protected from particles, velocity of following media, and bellow erosion etc. thus ensuring long life of bellow. Special design can be used for chlorine application 3 Piece Design These 3 pieces design accommodate any length of bellow with no change in body/bonnet pattern. Valves with bellows designed for higher cycles are available on request. Why Bellow Seal Valve? SUDE It has been proven through various studies about process plant emissions that 75% of leakages cause: 1) Environment pollution. 2) Production loss 3) Process problems and 4) Energy loss. Bellow Seal Valves are highly recommended for Thermion - 66, down herm vapor, hot oil, HTM, Vacuum, Steam, Ammonia, Refrigerant, Phosgene, Chlorine, Hydrogen, Oxygen, CO, Hazardous and Poisonous Liquids / Gases, Radioactive substances etc. ORDINARY VALVE BELLOW SEALED VALVE Fig. 1 (Observe leakage through gland) (Gland Shut-Off With Metalic Bellows) SUDE 9750/9760SERIES 04
  • 6. Comparison Between Types of Valves SUDE BELLOW SEALED PISTON VALVES CONVENTIONAL VALVES VALVES Primary stem seal Metallic bellow Piston ring Gland packing Secondary stem seal Gland packing None None Stem leakage Not Possible. Metallic Occurs as soon as the Very common. Due to the design Bellows are designed to rings (which are made of conditions, gland leakage occurs last several thousand gasket material) wear out. with in a few cycles, no matter cycles which make valve or what quality of gland packing Packing Not applicable Rings need to be Changed Needs to be replaced very often Replacement frequently Replacement Cost Not applicable Very high High Media Loss Zero Loss. As the isolation Large in case of leaks Considerable amount through is by metallic bellows, gland leakages. Normally large leakage (even in ppm) is amount when leakage remains not possible unattended. Equipment Down Nil Very High for replacing Very high for replacing gland time rings packing Maintenance Cost Nil High as rings need to be Very High .Gland packing needs changed atleast once in to be replaced /repacked often. six months This cost along with equipment down time, man hours spent etc. very high. Valve Life High-in years Low. Very Low -in Months. Due to Leakage through gland, certain parts erode, making the valve irreparable after some months, Valves needs to be replaced Safety Very safe for most of Can be used only for limited Highly unsafe especially when media media like low pressure the media is hazardous and steam, hot water etc. poisonous. Cost Comparatively higher High compared to the Initially low but very high after initially but lowest total cost benefits some years if cost of packing, of ownership (TCO) over downtime, man-hours spent, the years of use. number of valves replaced etc are taken into account. Bellows Fatigue Test Bellows Cycle Life Reduction vs Temperature 321 S/S Alloy 276 Bellows Cycle Life Reduction 1.00 0.98 0.96 0.94 Alloy 600 Alloy 625 0.92 0.90 0.88 0.86 Lock for levels Movement 0.84 0.82 Pressurised Test Fluid 0.80 018 010 038 060 093 121 149 177 204 232 260 288 316 343 371 399 427 454 482 0 Temperature C 05 SUDE 9750/9760SERIES
  • 7. Pressure - Temperature Ratings SUDE Pressure-Temperature Ratings to ANSI B 16.34 ANSI 150 LBS Temperature Working Pressure Bars 0 C WCB(a) LCB(b) WC1 © WC6(d) WC9(d) C5 C12 CF8 CF8M CF8(e) 29 to 38 19.6 18.4 18.4 20 20 20 20 19 19 19 50 19.2 18.1 18.3 19.2 19.2 19.2 19.2 18.4 18.4 18.4 100 17.7 17.3 17.7 17.7 17.7 17.7 17.7 15.7 16.2 15.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 13.9 14.8 13.9 200 14 14 14 14 14 14 14 12.6 13.7 12.6 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 11.7 12.1 11.7 300 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 350 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 400 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 425 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 450 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 500 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 5.8 525 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 550 1.3(g) 1.3(g) 1.3(g) 1.3(g) 1.3(g) 1.3(g) 600 1.3(g) 1.3(g) 1.3(g) 1.3(g) 1.3(g) 1.3(g) 650 1.3(g) 1.3(g) 1.3(g) 1.3(g) 700 1.3(g) 1.3(g) 750 1.3(g) 1.3(g) 800 1.0(g) 1.0(g) 0 0 (a) Permissible but not recommended for prolonged usage above 425 C (800 F) 0 0 (b) Not be used over 343 C (650 F) 0 0 (c) Permissible, but not recommended for prolonged usage above 455 C(850 F) 0 0 (d) Not to be used over 593 C (1100 F) 0 0 (e) Not to be used over 425 C (800 F) 0 0 (f) Not to be used over 455 C(850 F) (g) For welding end valves only Pressure-Temperature Ratings to ANSI B 16.34 ANSI 300 LBS Temperature Working Pressure Bars 0 C WCB (a) LCB (b) WC1 © WC6 (d) WC9 (d) C5 C12 CF8 CF8M CF8(e) 29 to 38 51.1 47.9 47.9 51.7 51.7 51.7 51.7 49.6 49.6 49.6 50 50.1 47.3 47.6 51.1 51.2 51.7 51.7 47.8 48.1 47.8 100 46.4 45.1 46.6 48.6 49.0 51.5 51.5 40.9 42.4 40.9 150 45.2 44.0 45.0 46.4 46.6 50.2 50.2 36.3 38.5 36.3 200 43.8 42.7 44.2 45.5 44.8 48.8 48.8 32.8 35.7 32.8 250 41.7 40.6 43.1 44.5 44.2 46.3 46.3 30.5 33.4 30.5 300 38.7 37.7 42.0 42.4 42.4 42.4 42.4 29.1 31.6 29.1 350 37.6 36.0 40.2 40.2 40.2 40.2 40.2 28.1 30.4 28.1 400 34.5 36.6 36.6 36.6 36.6 36.6 27.7 29.1 27.5 425 28.8 35.1 35.1 35.1 35.1 35.1 27.2 28.7 27.2 450 20.2 33.8 33.8 33.8 30.9 33.8 26.9 28.1 26.9 500 8.8 24.1 27.8 27.8 20.3 27.5 26.1 26.3 525 5.8 15.0 23.0 21.9 15.4 22.6 23.9 25.0 550 12.8 16.4 11.7 17.0 21.8 21.4 600 5.9 7.6 6.5 7.2 16.7 14.1 650 3.0 3.5 10.5 9.9 700 6.0 5.9 750 3.7 3.5 800 2.1 (a) Permissible but not recommended for prolonged usage above 4250C (8000F) (b) Not be used over 3430C (6500F) (c) Permissible, but not recommended for prolonged usage above 4550C(8500F) (d) Not to be used over 5930C (11000F) (e) Not to be used over 4250C (8000F) (f) Not to be used over 4550C(8500F) SUDE 9750/9760SERIES 06
  • 8. Rating to DIN 2401 SUDE Max. Operating Max. Operating Pressure (bar) Temperature to PN16 PN25 PN40 PN63 Material Schedule Material Schedule Material Schedule Material Schedule DIN0C 43 41 41 51-53-63 51-63 10 16 16 25 40 63 200 13 13 20 35 50 250 11 12 18 32 45 300 10 11 16 28 40 350 - 10 15 24 36 400 - - - 21 32 Rating to ASME B16.34 or API 602 SUDE Max. Operating Max. Operating Pressure (bar) Temperature to Class 150 Class 150 Class 150 Class 150 Class 150 0 Material Schedule Material Schedule Material Schedule Material Schedule Material Schedule ASME C 51-53 63 51-33 63 51 63 71 11 31 71 11 31 9 16.6 19.0 51.1 49.6 102.1 93.3 136.2 137.9 132.4 255.3 258.6 248.1 100 17.7 16.2 46.4 42.2 92.8 84.4 123.7 130.0 112.5 231.9 243.8 211.0 200 14.0 13.7 43.8 35.7 87.6 71.3 116.9 121.3 95.1 219.1 227.4 178.4 300 10.2 10.2 38.7 31.6 77.5 63.3 103.3 113.2 84.4 193.7 212.1 158.1 400 6.5 6.5 34.5 29.1 69.0 58.2 92.0 97.6 77.6 172.5 182.9 145.6 425 5.6 5.6 28.8 28.7 57.5 57.3 76.7 93.6 76.4 143.8 175.5 143.3 500 - 2.8 - 26.8 - 53.7 - 74.0 71.6 - 139.0 134.1 538 - 1.6 - 25.4 - 50.7 - 1.0 67.6 - 81.8 126.8 595 - - - - - - - 43.6 58.6 - 32.0 109.9 600 - - - - - - - 17.0 57.2 - - 107.2 700 - - - - - - - - 26.5 - - 49.7 800 - - - - - - - - 9.3 - - 17.5 07 SUDE 9750/9760SERIES
  • 9. Piston Valve SUDE The Piston valve is seat less and glandless valve. At the specialized, and will always make the valve like new. heart of the piston valve are piston and sealing rings. A burnished piston seals against metal reinforced graphite First application, still widely used, was the tight shut-off of rings to achieve leak proof shutoff. This unique design low and medium pressure stem. ensures long life even at temperature up to 800°F (427°C). Piston valves have been selected to meet the server Seal tightness in a piston valve is obtained by a cylindrically demands of a large number of requirements in fluid shaped plug, connected to a spindle, and operated by the handling applications in the industrial sector. As such, they actuating force, which enables it to move through thinner are used in process lines containing many different fluids diameter of two packing rings. When the piston is in the high such as steam, superheated water, thermal transfer fluids, piston, that is, held by only the upper valve ring, (which also ammonia, LPG, hydrocarbons, acids, alkaloids, etc. their ensures tightness to the atmosphere), the valve is open. ability to provide perfect seat shut off and packing tightness When the piston is lowered and is held in place by both the and their along term troubles-free operation, ensured by upper and lower valve rings (and thus ensuring seat reinforced seal rings, have served to greatly expand the tightness between the valve inlet and outlet), the valve is number and types of applications. closed. Because of the use of packing rings, which have alternate layers of graphite and stainless steel, the piston Although the seat rings are suitable for use in temperatures valve is considered a “soft-seated valve”. in excess of 1022°F (550°C), their use is limited to the restrictions applicable to the body material, as well as that of The contact between the piston and rings(sealing effect) is other metallic pressure retaining valve components. It positively assured by means of the pressure exerted by should be noted that carbon steel bodies can not be used in stud bolts with depending on valve materials, Belleville temperatures above 800°F (427°C) washera are fitted to compensate expansion due to temperature variations. The piston valve which has achieved world-wide recognition mainly due to tight sealing against high A typical feature of the piston valves- compared with globe temperature and pressure. valves-is that the piston is always held by at least one sealing ring. Therefore, there is no vibration during closing and opening operations. Another primary feature of the piston valve is that the two cylindrical seating surfaces, the bottom valve ring and the piston come in contact when the fluid flow is already nearly cut off. Another unique properly of the piston valve is that with the valve completely open and the piston completely supported in the inner diameter of the upper valve ring, it is protected against erosive/corrosive elements as well as prevented from having foreign matter deposited upon it. Piston-valves –contrary to globe valves –are bi-directional. That is, they can be installed in a process line in both directions of flow. However, the most common installation is with the fluid inlet pressure below the valve piston. Since no metallic sealing surfaces are present, therefore is perfect interchangeability of all components. A new set of spares can be immediately fitted without the need of adaptation to other existing parts. Therefore, inline reparability and maintenance is easy, does not require SUDE 9750/9760SERIES 08
  • 10. Parts of Piston Valve SUDE 8 7 6 No. Description 4 1 Body 13 2.1 Lower valve Ring 14 2.2 Upper Valve Ring 9 3 Lantern Bush 4 Bonnet 12 5 Piston 10 6 Spindle 2.2 7 Threaded Bush 8 Pin 11 9 Poston Nut 3 10 Split Ring 11 Thrust Plate 5 12 Pin 2.1 13 Stud Bolt and Nut 1 14 Belleville Washer The sealing system is astonishingly simple and efficient of thermal expansion of the various valves extraordinarily effective; always leak-tight across the components, fluctuations of pressure and temperature ports and to atmosphere. create thermal expansions which inevitably lead to The shut-off assembly comprises of a stainless steel piston, leakage. The Belleville washers however maintain constant two resilient valve rings and a ferrous-metal lantern bush. pressure on the resilient valve rings and automatically The sealing surface consists of the cylindrical surface of the compensate for any thermal expansions that may occur. piston and the corresponding inner surface area of the The piston valves stay tight without maintenance. sealing rings. This provides a very large sealing surface compared with globe-one of the reasons for the piston valves excellent seal. Unaffected by foreign matter in the medium Maintenance-free Foreign matter in the medium cannot harm a piston valve. The upper valve ring is of special material provides a reliable When the valve is being shut and the piston enters the lower seal to atmosphere. The middle layer of the ring is of special ring, it automatically sweeps out any particles of sand, (PTFE) and is fully contained between laminates, the valve welding globules or other impurities present in the medium. body and the piston, in both the open and shut positions. The possibility of damage to the sealing system through The pressure on the valve ring is provided by the nuts abrasive matter suspended in the medium-a well-known securing the bonnet to the valve body. Belleville washers are problem with conventional globe valves-is-effectively fitted under the bonnet nuts to ensure that the pressure of eliminated with piston valves. Fibrous and contaminated the bonnet on the valve ring kept constant. This maintains media can be reliably shut off without trouble. uniform contact of the PTFE with the bush, to the lower valve ring, which is contained in the body. The resilient sealing Environmentally rings are thereby compressed and transform this thrust into a radial acting pressure. Being supported against the wall of Piston and the body: permeability to gases is reduced to a the valve body, the laminates of the valve rings are minimum and a optimum seal to atmosphere is guaranteed. compressed around the piston and thereby produce an The lower valve ring provides the seal across the ports. The outstanding seal. lantern bush serves as a distance piece between the two rings. Compensation for thermal expansions The thrust produced by tightening the bonnet nuts acts Piston valves are fitted with Belleville washers as standard- axially from above, this thrust is transmitted from the upper in conjunction with the resilient sealing rings. This produces valve ring via the lantern. a spring-action selling system. Owing to the different co- 09 SUDE 9750/9760SERIES
  • 11. SUDE Acceptable energy saving Features ? sealing area – 88% more than globe Larger effective The outstandingly good seal offers two advantages which valve: zero leakage assured. should not be over looked; there is no loss of medium (cost factor); and toxic or aggressive media cannot endanger the ? Durability – piston remains unexposed to media environment since they remain in the piping system. Piston ? Absence of gland and valve key valves are leak tight-both across the ports and to ? The only scrap-free valve atmosphere. ? Fire-proof ? friendly Maintenance Piston valve –user industries ? Self-cleaning ? Oil and Gas ? Self-lubricating ? Petrochemicals ? Textiles ADVANTAGES ? Pharma ? and metal reinforced graphite sealing Burnished piston ? Fertilizers rings ensure perfect class VI shutoff (i.e. bubble tight ? Edible Oil shut off). ? Chemical industry ? One type of sealing ring to suit all applications- a ? Pulp and Paper minimum inventory of spares required. ? Paint ? Superior construction and manufacturing ensures trouble-free operation. ? Food Processing ? Dairy ? of friction and low operating torque. Low co-efficient Comparison of Bellow Seated Valve & Piston Valve Bellow sealed valve have formed/welded bellows The piston valve is a glandless valve. A burnished instead of glands. Bellow puncture over a period of piston seals against metal reinforced graphite rings usage-very much like the bellows in mechanical seals. ensuring zero leakage and long life Performance parameters of different types of isolation valves Type of valve Parameter Gate Ball Globe Piston valve Size of effective sealing area High Very High Low Very High Replacement of the gland seal Y Y Y Y** Replacement of the Internals Y Y N/Y Y** Replacement of the Seat N Y N/Y* Y** Leakage High Low Medium None Purchase Cost Low Medium/High Medium/High High Cost ownership over 5 to 10 years High Medium High Low * Valve to be removed form line, ** Can be serviced inline (valve need not be removed) SUDE 9750/9760SERIES 10
  • 12. Electrically Actuated Valves SUDE Piston and Bellow sealed valves can be easily outfitted with “on-off”, “inching” and “modulating” type electric actuators, including tight-seal or explosion proof enclosures. These actuators are usually equipped with hand wheel for emergency manual operation as well as with control and remote warning unit. Upon request, we can supply the following accessories: ? inverter, Local remote ? switches, Auxiliary limit ?resistor, Condensing ? Inductive, capacitive or resistive position transmitter. The temperature ambient range for the electric actuator is usually 4 0F to 1500F (-200C to +650). Pneumatically Actuated Valves SUDE Piston and Bellow sealed valves can be easily outfitted with “on-off”, “inching” and “modulating” type Pneumatic device . Upon request we supply the following fixtures: ? emergency manual operation with by-pass circuit for double-acting actuators, Hand wheel for ? Solenoid valves, ? proximity limit switches, Mechanical or ? Air filters, pressure regulators, pressure gauges, lubricator, ? electropneumatic positioner for Modulating Flow Control Valves. Pneumatic or The temperature ambient range for the pneumatic actuators is usually 4 0F to 150 0F (-200C to +650). Flow Co-efficient for Flow Control Valves SUDE DN Cv 10 3/8" 4 15 1/2" 4 20 3/4" 7 25 1" 12 32 1.1/4" 18 40 1.1/2" 28 50 2" 44 65 2.1/2" 62 80 3" 92 100 4" 140 125 5" 220 150 6" 300 200 8" 510 11 SUDE 9750/9760SERIES
  • 13. RATING for the Materials mentioned in this Bulletin SUDE Max.Operating PRESSURE as per ASME ASME ASME ASME ASME ASME Class 150 Class 150 Class 300 Class 300 Class 800 Class 800 Max. Operating Gr.1.1* Gr.2.2* Gr.1.1* Gr.2.2* Gr.2.2* Gr.2.2* Temperature Carbon Stainless Carbon Stainless Carbon Stainless Steel psi Steel psi Steel psi Steel psi Steel psi Steel psi -20.2+100.4 284.3 275.6 741.1 719.4 1975.4 1920.3 212.0 256.7 235.0 673.0 612.1 1972.5 1631.7 392.0 203.1 198.7 635.3 517.8 1885.5 1379.3 482.0 175.5 175.5 604.8 484.4 1784.0 1292.3 572.0 147.9 147.9 561.3 458.3 1624.4 1225.6 662.0 121.8 121.8 536.6 440.9 1421.4 1176.3 752.0 94.3 94.3 500.4 422.1 1196.6 1125.5 797.0 81.2 81.2 417.7 416.3 1037.0 1108.1 *Max.operating conditions for Gr.1.1 are related to valves of carbon steel for Gr 2.2 to valves of austenitic stainless steel. Max.Operating PRESSURE as per DIN DIN DIN DIN 2401 Class 2401 Class DIN 2401 Class 2401 Class PN 40 Mater. PN 63 Mater. Max.Operating 2401 Class PN 16 Mater. PN 40 Mater. Sched. Sched. Temperature of PN 16 Mater. Sched. Sched. FS-F-M/H FS-M/H Per DIN Std 0C Sched. G Cast G Nodular G Nodular Carbon Steel Carbon Steel as per Iron bar Iron bar Iron bar Stainless Stainless Steel bar Steel bar -10+20 16 16 40 40 63 120 16 16 38 40 63 200 13 13 33 35 50 250 11 12 32 32 45 300 10 11 28 28 40 350 -- 10 24 24 36 400 -- -- -- 21 32 SUDE 9750/9760SERIES 12
  • 14. Bellow Sealed Valve with Diaphragm Actuator 9760 ØW H1 D 11 12 9 8 7 6 A 4 PART LIST 10 S.No. DESCRIPTION 2 1 BODY 2 BONNET 3 PLUG 5 4 STEM 5 STEM NUT 3 6 BELLOW 7 PACKING 8 GLAND BUSH C F 9 GLAND FLANGE 10 BELLOW COLLAR 11 AIR CONNECTION 1 12 BOLTED GLAND E CLASS : 150 SIZE Flange Ø Flange Thk Flange PCD No. Of WT. OF NB ACTUATOR A R. F. Ø R. F. Thk Holes H1 D ØW Cv ASSY (mm) MODEL NUMBER C E F / Holes Ø IN KGS. 15 9760/B15/38/FL150 102.6 89 11 35 2 60.3 4/16 482 540.1 260 6 24.1 20 9760/B20/38/FL150 112.1 98.5 13 43 2 70 4/16 482 544.8 260 12 24.8 25 9760/B25/38/FL150 120.6 108 14.5 51 2 79.4 4/16 482 548.6 260 16 26 40 9760/B40/75/FL150 156.7 127 18 73 2 98.4 4/16 502 595.2 330 37 42.6 50 9760/B50/75/FL150 192.8 152 19 92 2 121 4/19 502 618.8 330 58 45 65 9760/B65/150/FL150 205.2 178 22 105 2 140 4/19 635 751.2 457 85 67 80 9760/B80/150/FL150 228.9 191 25 127 2 152 4/19 635 768.4 457 140 70 100 9760/B100/150/FL150 277.4 229 25 157 2 191 8/19 635 797.4 457 215 83 150 9760/B150/300/FL150 385.7 279 26 216 2 241 8/22 750 996.2 616 470 145 200 9760/B200/300/FL150 470.2 343 29 270 2 299 8/22 750 1048.1 616 840 180 CLASS : 300 SIZE Flange Ø Flange Thk Flange PCD No. Of WT. OF NB ACTUATOR A R. F. Ø R. F. Thk Holes H1 D ØW Cv ASSY (mm) MODEL NUMBER C E F / Holes Ø IN KGS. 15 9760/B15/38/FL300 145.3 96 14.3 35 2 66.7 4/16 482 579.3 260 6 24.1 20 9760/B20/38/FL300 169.1 117.5 16 43 2 82.6 4/19 482 592.3 260 12 24.8 25 9760/B25/38/FL300 192.8 124 17.5 51 2 89 4/19 482 612.8 260 16 26 40 9760/B40/75/FL300 217.5 156 21 73 2 114 4/22 502 641.5 330 37 42.6 50 9760/B50/75/FL300 253.6 165 22 92 2 127 8/19 502 673.1 330 58 45 65 9760/B65/150/FL300 277.4 191 25 105 2 149 8/22 635 816.9 457 85 67 80 9760/B80/150/FL300 302.1 210 29 127 2 168 8/22 635 832.1 457 140 70 100 9760/B100/150/FL300 338.2 254 32 157 2 200 8/22 635 846.2 457 215 83 150 9760/B150/300/FL300 422.7 318 37 216 2 270 12/22 750 1013.7 616 470 145 200 9760/B200/300/FL300 531 381 41 270 2 330 12/25 750 1090.5 616 840 180 13 SUDE 9750/9760SERIES
  • 15. Bellow Sealed Valve with Electric Actuator 9750 Open space for removing the cover ØJ K 11 I 12 E G H 100 F 9 D 8 7 6 A 4 10 2 5 PART LIST C 3 S.No. DESCRIPTION 1 BODY F 2 BONNET 3 PLUG 4 STEM 5 STEM NUT 6 BELLOW 1 7 PACKING 8 GLAND BUSH E 9 GLAND FLANGE 10 BELLOW COLLAR 11 TOP COVER 12 HAND WHEEL CLASS : 150 SIZE Flange Flange Flange No. Of WT. OF NB Actuator Ø Thk R. F. PCD Holes ASSY A R. F. Ø / Holes E F G H I J K D Cv (mm) Model Number Thk IN KGS. C E F Ø 15 9750/B 15/SD-2000-200-1/FL150 102.6 89 11 35 2 60.3 4/16 115 130 40/60 245 200 165 160 503.1 6 8.6 20 9750/B20/SD-2000-200-1/FL150 112.1 98.5 13 43 2 70 4/16 115 130 40/60 245 200 165 160 507.8 12 9.3 25 9750/B25/SD-2000-200-1/FL150 120.6 108 14.5 51 2 79.4 4/16 115 130 40/60 245 200 165 160 511.6 16 10.5 CLASS : 300 SIZE Flange Flange Flange No. Of WT. OF NB Actuator Ø Thk R. F. PCD Holes ASSY A R. F. Ø / Holes E F G H I J K D Cv (mm) Model Number Thk IN KGS. C E F Ø 15 9750/B 15/SD-2000-200-1/FL300 145.3 96 14.3 35 2 66.7 4/16 115 130 40/60 245 200 165 160 542.3 6 9.4 20 9750/B20/SD-2000-200-1/FL300 169.1 117.5 16 43 2 82.6 4/19 115 130 40/60 245 200 165 160 555.3 12 10 25 9750/B25/SD-2000-200-1/FL300 192.8 124 17.5 51 2 89 4/19 115 130 40/60 245 200 165 160 575.8 16 11.5 SUDE 9750/9760SERIES 14
  • 16. Bellow Sealed Valve with Electric Actuator 9750 685 Max 485 12 11 B 440 MAX 130 105 9 50 D 8 7 6 A 4 PART LIST S.No. DESCRIPTION 10 2 1 BODY 2 BONNET 3 PLUG 5 4 STEM 5 STEM NUT C 3 6 BELLOW 7 PACKING 8 GLAND BUSH F 9 GLAND FLANGE 10 BELLOW COLLAR 11 ELECTRIC MOTOR 1 12 HAND WHEEL E CLASS : 150 SIZE Flange Ø Flange Thk Flange PCD No. Of Wt. Of NB Actuator A R. F. Ø R. F. Thk Holes B D Cv Assy (mm) Model Number / Holes Ø In Kgs. C E F 40 9750/B40/SD-6000-3000/FL150 156.7 127 18 73 2 98.4 4/16 740 833.25 37 89.6 50 9750/B50/SD-6000-3000/FL150 192.8 152 19 92 2 121 4/19 740 856.85 58 92 65 9750/B65/SD-6000-3000/FL150 205.2 178 22 105 2 140 4/19 740 856.85 85 97 80 9750/B80/SD-6000-3000/FL150 228.9 191 25 127 2 152 4/19 740 873.45 140 100 100 9750/B100/SD-6000-4000/FL150 277.4 229 25 157 2 191 8/19 873 1035.9 215 123 150 9750/B150/SD-6000-4000/FL150 385.7 279 26 216 2 241 8/22 873 1119.2 470 160 200 9750/B200/SD-6000-4000/FL150 470.2 343 29 270 2 299 8/22 873 1171.25 840 195 CALSS : 300 SIZE Flange Ø Flange Thk Flange PCD No. Of Wt. Of NB Actuator Holes Model Number A R. F. Ø R. F. Thk B D Cv Assy (mm) C E F / Holes Ø In Kgs. 40 9750/B40/SD-6000-3000/FL300 217.5 156 21 73 2 114 4/22 740 879.5 37 90.5 50 9750/B50/SD-6000-3000/FL300 253.6 165 22 92 2 127 8/19 740 911.1 58 92.8 65 9750/B65/SD-6000-3000/FL300 277.4 191 25 105 2 149 8/22 740 921.9 85 98.2 80 9750/B80/SD-6000-3000/FL300 302.1 210 29 127 2 168 8/22 740 937.1 140 103.2 100 9750/B100/SD-6000-4000/FL300 338.2 254 32 157 2 200 8/22 873 1084.1 215 128.1 150 9750/B150/SD-6000-4000/FL300 422.7 318 37 216 2 270 12/22 873 1136.7 470 165.4 200 9750/B200/SD-6000-4000/FL300 531 381 41 270 2 330 12/25 873 1213.5 840 200.5 15 SUDE 9750/9760SERIES
  • 17. Piston Valve with Diapharagm Actuator 9760 ØW P 10 H1 9 8 6 3 2 H 4 1 7 Ø DN Øg ØD ØK PART LIST S.No. DESCRIPTION 1 BODY 2 BONNET 3 BONNET NUT 4 STUD ØI 5 LOWERVALVE RING 6 PISTON SHAFT b 7 LANTERN BUSH 8 WASHER f 5 9 BOLTED GLAND L 10 AIR CONNECTION Pressure Rating : ANSI Class 150 Overall Length ANSI B 16,10 Class 150/Connections Flanged to ANSI B 16.5 Class 150 RP SIZE Over Ht Flange Flange R/F WT. OF (mm) Actuator Length Stroke R/FØ g No. Of Hole ØI PCD ØD ØW H1 P Cv ASSY Model Number ØD Thk Thk Holes Ø DN b f IN KGS. L H 15 9760/P15/38/FL150 108 99.75 28 88.9 11.17 35 1.6 4 16 60.45 260 482 581.75 5 22.4 20 9760/P20/38/FL150 127 99.75 28 98.55 12.7 42.39 1.6 4 16 69.85 260 482 581.75 10 22.8 25 9760/P25/38/FL150 165 114 28 107.95 14.22 50.8 1.6 4 16 79.24 260 482 596 16 24 40 9760/P40/75/FL150 177 146.3 50 127 17.52 73.15 1.6 4 16 98.55 330 502 648.3 38 41.4 50 9760/P50/75/FL150 203 176.7 50 152.4 19.05 91.95 1.6 4 16 120.65 330 502 678.7 58 45.6 80 9760/P80/150/FL150 241 310.65 50 190.5 19.05 127 1.6 4 19.05 152.4 457 635 945.65 120 80.4 100 9760/P100/150/FL150 292 355.3 50 228.6 23.87 157.23 1.6 8 19.05 190.05 457 635 990.3 190 97.3 150 9760/P150/300/FL150 406 453.15 50 279.4 25.4 215.9 1.6 8 22.35 241.3 616 750 1203.15 420 167.5 200 9760/P200/300/FL150 495 532.95 50 342.9 28.44 269.75 1.6 8 22.35 298.45 616 750 1282.95 690 246 Pressure Rating : ANSI Class 300 Overall Length ANSI B 16,10 Class 300/Connections Flanged to ANSI B 16.5 Class 300 RF SIZE Over Ht WT. OF Actuator Length Flange Flange R/F No. Of (mm) Stroke Thk R/FØ g Thk Hole ØI PCD ØD ØW H1 P Cv ASSY Ø DN Model Number ØD Holes IN KGS. L H b f 15 9760/P15/38/FL300 152 99.75 28 95.25 14.22 35 1.6 4 16 66.54 260 482 581.75 5 23.2 20 9760/P20/38/FL300 178 114 28 117.34 15.74 42.39 1.6 4 19.05 82.55 260 482 596 10 25.4 25 9760/P25/38/FL300 203 131.1 28 123.95 17.52 50.8 1.6 4 19.05 88.9 260 482 613.1 16 27.1 40 9760/P40/75/FL300 229 176.7 50 155.44 20.57 73.15 1.6 4 22.35 114.3 330 502 678.7 38 47.5 50 9760/P50/75/FL300 267 200.45 50 165.1 22.35 91.95 1.6 4 19.05 127 330 502 702.45 58 53.2 65 9760/P65/150/FL300 292 290.7 50 190.5 25.4 104.65 1.6 8 22.35 149.35 457 635 925.7 82 77.6 80 9760/P80/150/FL300 318 310.65 50 209.55 28.44 127 1.6 8 22.35 168.14 457 635 945.65 120 88.5 100 9760/P100/150/FL300 356 355.3 50 254 31.75 157.23 1.6 8 22.35 200.15 457 635 990.3 190 108.7 150 9760/P150/300/FL300 445 453.15 50 317.5 35.57 215.9 1.6 12 22.35 269.74 616 750 1203.15 420 192.8 200 9760/P200/300/FL300 559 532.95 50 381 41.14 269.75 1.6 12 25.4 330.2 616 750 1282.95 690 288 SUDE 9750/9760SERIES 16