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                        2 Way Butterfly Valve
                         Fitted With Pneumatic
              Double Acting / Spring Return Actuator            1260SERIES


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    Yes. We                             ARE..
                                            .
    | Courteously | Attentively | Respectably | Effectively |
                                                                  SUDE
                                                                  An ISO 9001:2008 Certified Company
                                                                                                       R
SUDE Offers Proven Design Butterfly Valve
      With Preferred Features For Advance Technology
    Index                                                                                                                                              SUDE
                                                                     ADVANCED TECHNOLOGY
    Advance Technology .................................. 1
                                                                     Sude is totally committed to providing highest quality valves and outstanding service
    Design Features of Butterfly Valve ............ 4                to our customers. Complete customer satisfaction is our goal.

                                                                     Incorporating the latest in valve manufacturing technologies Sude assures a
    PN10 Rating Wafer Type                                           consistent, high quality valve that will provide years of trouble-free service.
    Butterfly Valve ........................................... 4
                                                                     A butterfly valve is from a family of valves called quarter turn valves. The "butterfly" is a
                                                                     metal disc mounted on a rod. When the valve is closed, the disc is turned so that it
    Material Specifications for
                                                                     completely blocks off the passageway. When the valve is open, the disc is rotated a
    PN10 Rating Valve ..................................... 5
                                                                     quarter turn so that it allows unrestricted passage. The position of the disc is effected
                                                                     from outside the valve.
    PN16 Rating Wafer Type
    Butterfly Valve ........................................... 5    Butterfly valves are utilized in many aspects of our lives. One of the most common
                                                                     examples of a butterfly valve is in the carburetor of car. In a carbureted car, the "Gas"

    Material Specifications for                                      pedal actually operates a butterfly valve that controls the engine's air intake. When the
                                                                     driver depresses the gas pedal all the way to the floor the butterfly valve opens all the
    PN16 Rating Valve ..................................... 6
                                                                     way as described above to allow air to pass freely into the carburetor combustion
                                                                     chambers, where it is ignited by the engine.
    Actuator Construction ................................. 6
                                                                     A butterfly valve can also be partially opened. When a car is at idle, the valve is open
    Flow Rate Characteristic Curve ................... 7             only slightly allowing just enough air to pass through to maintain the idle speed. When
                                                                     the gas pedal is pressed a little the butterfly valve opens a little further and so on.

    Technical Data PN10 / PN16                                       There are different kinds of butterfly valves, each adapted for different pressures and
    Butterfly Valve ............................................ 8   different usage. The resilient butterfly valve, which uses the flexibility of rubber, has
                                                                     the lowest pressure rating. The high performance butterfly valve, used in slightly
    Part List of Pneumatic Actuator .................. 9             higher-pressure systems features a slight offset in the way the disc is positioned.
                                                                     Which increases the valve's sealing ability and decreases its tendency to wear. The
    GA Drawings .............................................. 10    valve best suited for high-pressure systems is the tricentric butterfly valve, which
                                                                     makes use of a metal seat and is therefore able to withstand a greater amount of
                                                                     pressure.

                                                                     The butterfly valve has head loss characteristics of a full bore valve. The design is
                                                                     based on use of an engineered disc of the same dia as the bore of the pipe arranged to
                                                                     pivot such that when it is across the bore is close off the flow path. When turned
                                                                     through 90 ° the disc provides minimum resistance to the flow.

                                                                     The butterfly valve has been developed for many duties it now provides optimum
                                                                     solution for a leak tight on-off valve supplanting the gate valve. The butterfly valve can
                                                                     be engineered as a small valve of 25mm bore and can be made for extremely large
                                                                     sizes above 5000mm bore. Depending on the valve size high working pressures can
                                                                     be handled.

                                                                     The main variations for this valve are the methods of sealing the perimeter of the disc
A PROVEN DESIGN...                                                   in its closed position. The simplest variation is to use an elastomer lined bore which is
With features and benefits engineers and users                       an interference fit on the disc. The other variations are based on off setting the disc
prefer and manufactured with advanced                                plane from the axis of rotation allow the disc to close against a circular face seal such
technology, Sude offers Butterfly Valve for                          that the fluid pressure increases the seal effect. Metallic seals are available allowing
today's water  wastewater professional a                            the valve to be used for a wide range of fluids at high temperatures.
superior valve at an affordable price.

            01             1260SERIES                   SUDE
Complete Seal
                                                                                                                 SUDE

An outstanding feature of the Butterfly Valve is the unique seat ring design         Section through       Section through
(illustrated) which gives bubble tight closure against flow in either direction      Stem                  Disc
at pressures up to 10 Kgf/cm2 (150 psi).

This is achieved with an increased thickness of the seat ring at the point of
closure whereby the disc perimeter is forced into the ring, the reaction of
which completes the seal.

The grooves in the body which accommodate the ears of the seat ring are
designed to accept the calculated compression of the ring when bolted
between the flanges. This prevents distortion of the seat ring which could
affect correct shut-off or increase operating torque.

Butterfly Valves are fitted with seat rings in a variety of rubber materials
which all offer high wear resistance and stable elasticity. Higher durability
over metallic seats is assured.

A variety of compounds is offered to suit most fluids.




Leakproof Stem Seal
                                                                                                                 SUDE
There is no media contact with the body. A completely leakproof stem
seal however is offered with Butterfly Valves by the three sealing points
illustrated.
                                                                                  “O” ring                          Stem
? Seal : Close fit between machined flat face of disc and large
Primary                                                                           tertiary seal

    raised area of seat ring ensures perfect seal.                                                                  Body


Secondary Seal : ‘O' ring between stem and body eliminates ingress of
?                                                                                 “O” ring
                                                                                  secondary seal
                                                                                                                       Seat ring
    dust and dirt.
? Seal : ‘O' ring between stew and seat ring. A stainless steel
Tertiary                                                                                                               Taper bolt
                                                                                  Primary seal
    ‘O' ring housing is moulded in the seat ring to ensure a perfect stem
                                                                                                                            Disc
    seal.
? valves therefore can be used on vacuum service.
Butterfly




Concentric and Eccentric Disc Comparison
                                                                                                                 SUDE
                                                                                                             Concentric
Concentric Disc Design.
                                                                                                             Design
                                                     2
Developed for water services up to 10 Kgf/cm (150 psi.)
?
? flow in either direction.
Handles
Body fully protected from corrosion by liner.
?
Low pressure drop (good Cv characteristics).
?
Streamlined concentric disc minimizes turbulence and erosion.
?
Self Cleaning seat area.
?
? installed with shaft horizontal or vertical.
May be
? thickness of liner at seating area offers longer service life.
Greater
? gaskets not required.
Flange




                                                                                          SUDE         1260SERIES           02
Eccentric Disc Design
                                                                         2
                                                                                                                             Concentric Design
Developed for oil cargo services up to 16 Kgf/cm (240 psi).
?
? flow in one direction only.
Accepts
Not usually fully lined.
?
? pressure drop especially in sizes under 150 mm.
Higher
Eccentric Disc generates more turbulence and erosion.
?
? areas not self cleaning.
Seating
? be installed with shaft horizontal.
Should
? higher stressed seating area prone to give shorter service life.
Smaller
? gaskets required. No control over bolt pressure on gaskets.
Flange




Reduced Flow Resistance
                                                                                                                                         SUDE
The concentric streamlined design of body and disc offers minimal resistance
to flow. By installing Butterfly valves instead of globe valves the pressure drop
through a pipe system can be greatly reduced.                                                                    Flow

                                                                                         Seat ring                                            Seat ring

When partly opened, gate valves "Chatter" and tend to self destruction.                  Body          Fully closed                              Body


This cannot occur with Butterfly Valves which give smooth flow characteristics.                                                        Disc
                                                                                                                               Stem
The rugged construction of the disc and the additional bearing points along the                                             Taper Bolt
stem, helps to combat spindle deflection under pressure surge and the                                                   Fully opened

stainless steel taper bolts ensure positive disc attachment.




Preferred Features
                                                                                                                                         SUDE
Sude offers Butterfly valve which is designed to provide long life and trouble-free performance. If repairs do become
necessary, the valve is also designed for easy field repair. The shaft seal incorporated V-type packing which is easily replaced
in the field without removal from the line. Adjustment of the resilient seat is easily performed with a socket wrench...no tow-
part epoxy or urethane to mix...no hypodermic needles to special order. Our unique Tri-Loc seat retention system assures
seat retention by retaining the seat through three different mechanical means to assure long-term dependable service.




Comparison with Conventional Valves
                                                                                                                                         SUDE
                                                                             1.   Light and Compact : Butterfly Valves offer
                                                                                  savings in weight, length and headroom. Design
                                                                                  is more compact and costs are reduced.
                                         Height
                                                                             2.   Easy Maintenance : The simple design of
  Height                   Height                                                 Butterfly Valves facilities quick dismantling and
                                                                Height
                                                                                  parts replacement. maintenance cost savings are
                                                                                  considerable.
                                                                             3.   Smooth & Quick Operation : 900 turn for
                                                                                  Open/Shut operation. Leaver action simple one
                                                                                  man function. Gear operation is three to five
                                                                                  times faster than standard gate valves.
                                                                             4.   Low Cost : substantially cheaper than
              Gate Valve     Butterfly            Globe Valve    Butterfly
                              Valve                               Valve           convential Valves.


 03         1260SERIES                       SUDE
Design Features
                                                                                                                       SUDE
Stem connection available in
standard sizes or optional sizes to
match standard secondary top                                                                       Unique stem retention system to
plate drilling.                                                                                    provide blow-out proof stem and
                                                                                                   easy assembly and dis-
                                                                                                   assembly of valve.
Top plate double drilled to fit
I S O 5 2 11 d i m e n s i o n s a n d
standard secondary bolt circle
dimensions. All handles, gear                                                                      Heavy duty acetal bushing
operators and pneumatic actuators                                                                  absorbs the forces acting on the
are designed to mount directly to                                                                  stem/disc assembly due to line
Valves.                                                                                            pressure.


Nylon PA 12 coated disc option                                                                     Bi-directional 'IT cup stem seal.
ensures excellent corrosion
resistance to several chemical
media. The hard, non-porous                                                                        Heavy duty one-piece body with
sintered polymer has very low                                                                      extended neck for 2" piping
hygroscopicity and is suitable for                                                                 insulation. Standard coating is
use in drinking water and non-                                                                     two coats of hard, Zinc-rich
alcoholic foodstuffs.                                                                              epoxy for excellent corrosion
                                                                                                   resistance.

One piece stem with close
tolerance double D drive                                                                           Two flange locating holes for
eliminates the need for disc                                                                       sizes up to 12" and four flange
screws or taper pins.                                                                              locating holes from size 14" to
                                                                                                   24" for easy alignment of valve
                                                                                                   during installation. They meet
                                                                                                   ANSI #125 /150 or other world
Double 0-rings are molded in both                                                                  drilling standards.
upper and lower journals providing
a superior secondary seal.




Unique "Center-Lock" seat design                                                                   High strength disc with hand
virtually eliminates any seat                                                                      polished disc edge and hubs.
movement during the seating and
un-seating of the disc.

                                                                                                   Precision machined radius on
Heavy duty square-grooved seat                                                                     the upper and lower disc hubs is
design with molded O-ring seals to                                                                 pressed against upper and
serve as flange gaskets. EPDM                                                                      lower seat sealing faces for
and Buna-N seats are peroxide                                                                      achieving primary sealing
cured to yield the best elastic                                                                    between disc and seat.
properties of the elastomer.




 Types Available
 PN10 Rating Wafer Type Butterfly Valve
                                                                                                                       SUDE

PN10 rated has integrally molded elastomer body liner, is designed to outperform valves with loose liners. The elastomer liner
is molded directly in the body & vulcanized in-situ, ensures that the liner lasts the entire life of the valve. These valves are
mostly used for HVAC systems and are available for a size ranging from 50mm to 300 mm used for Water & Air Services.

The integrally molded liner provides a stable seat which overcomes the tendency of the disc to push the seat out of position.
In situ vulcanizing provides the desired strength to the liner. Plasticizer in the elastomer formulation ensures a smooth surface
which minimizes the friction between disc and liner due to which though the sealing is tight the operating torque is low.

Butterfly valve has a contoured disc which ensures a smooth flow with minimum resistance and of course with a improved
flow coefficient (Cv) and they are with flangeless connection mainly suitable for holding between the flange Confirming to
150 rating



                                                                                          SUDE          1260SERIES              04
Valve Features And Benefits
1.    One Piece Ductile Iron Body Casting Ensures High Strength with Minimum Weight. Compatible with ANSI 125/150
2.    Top Actuator Mounting Pad to ISO-5211 Direct Mount Capabilities.
3.    O-Ring Give Positive Sealing in Both Directions
4.    PTFE Bushings for Shaft Support and Positive Alignment
5.    One Piece Shaft Ensures Positive Disc Positioning
6.    Precision Machined Disc Ensures Tight Shut-off with Minimum Torque and Longer Seat Life.
7.    Phenolic Backed Cartridge Seat is Stretch Resistant, Non- Collapsible and Blowout Proof
8.    Seat Face Negates Need for Gaskets




Material Specifications for PN10 Rating Valve
                                                                                                                      SUDE
The concentric streamlined design of body and disc offers minimal resistance to flow. By installing Butterfly valves instead of
globe valves the pressure drop through a pipe system can be greatly reduced. When partly opened, gate valves "Chatter"
and tend to self destruction. This cannot occur with Butterfly Valves which give smooth flow characteristics. The rugged
construction of the disc and the additional bearing points along the stem, helps to combat spindle deflection under pressure
surge and the stainless steel taper bolts ensure positive disc attachment.

     Sizes            : Ranging from 50 mm to 300 mm
                                                                                                   Pressure - Temperature
     Body Material    : Cast Iron to BS 145Gr. 200
                                                                                        Tempe-    Working       Test Pressure
     Body Liner       : Nitrile Rubber OR EPDM            Other options       Liner                                  (bar)
                                                          on request                     rature   Pressure
                                                                             Material
     Disc Material    : Cast Iron to BS 1452Gr 250                                       (max)      (bar)      Body       Seal
     Shaft Material   : BS970-080M40                                                      0
                                                                              Nitrile   70 C
     Characteristic : On, Off / Linear Control                                                       10         15         11
                        Up to 60 degree opening                              EPDM       900 C



Types Available
PN16 Rated Wafer Type Butterfly Valve
                                                                                                                      SUDE
Slim Seal Wafer Type Butterfly          Features & Benefits
have an integrally molded in-situ
bonded elastomer liner available         FEATURES                            BENEFITS
in a size range of 50 to 600 mm
                                           Integrally moulded in - situ      Lower Torque requirement No maintenance No
with a pressure rating of PN16.            bonded body seat                  tearing and distortion of liner Exceptionally long
STANDARDS :                                                                  seat life Uniform sealing

2” to 12” valves confirm to the            PTFE coated S.S Shaft             Permanent dry lubrication Ease of operation
                                                                             Prevents corrosion on shaft
requirements of BS5155 & 14” to
24” valves confirm to API 609 and          Primary and secondary seals       Ensures compatibility with line fluid
                                           integral with body lining
ISO 5752. The valves are of short
pattern type and have been                 Different disc and seat           Wide application Range
                                           combination available
designed to fit without gaskets
between flanges drilled to BS 10           Weatherseal feature               Atmospheric sealing to valve
                                           (50 to 300 mm sizes)              internals
Table ‘D’,’E’ &’ ‘F’, ANSI 125 / 150,
DIN ND 10 / 16, BS 4504                    Spherical machined                Ensures longer seat life, easier operation and
                                           and polished disc                 tight shut off
(PN10/16), Table 6 to 9 of IS6418,
Tables 10 to 20 of IS6392 and              External coating of Rust          Provides excellent external
                                           preventive primer and final       corrosion resistance
Tables 4 to 6 of IS 1538.                  coat of enamel paint



 05          1260SERIES             SUDE
Material Specifications for PN16 Rating Valve
                                                                                                                     SUDE
 Part                               Material of Construction
 Body                               Cast Iron to BS 1452 Gr 220          SS to ASTM A 351 Gr CF8/CF8 m
                                    SG Iron to BS 2789 Gr 420/12         CS to ASTM A 216 Gr WCB
                                                                                                                     Other
 Body Liner                         Black Nitrile EPDM (General purpose)                                            options
                                                                                                                      on
 Disc                               SG Iron to 2789 Gr 420/12 nylon coating
                                                                                                                    request
                                    AI. Bronze to BS 1400 Gr. AB2/AB1
                                    SS to ASTM A 351 Gr. CF8/CF8 m edge polished
 Shaft                              AISI 410 PTFE coated for permanent dry lubrication

 Bearings                           PTFF Sheet bearings provided for valves with SS discs. Sizes 350 to
                                    600 mm have Phosphor Bronze bearings as standard

ASSEMBLED WITH :           a) Pneumatic Rotary Double Acting Stay put type Actuator OR
                           b) Spring Return Actuator available for Fail safe operation.




Material & Applications
                                                                                 Maximum          Disc              Seat
 General Applications                          Continuous working
                                                                                 Working          Material          Material
                                               Temperature Range
                                                                                 Pressure
                                         Hydrocarbons          0        0
 Oils, Fuels, Water, Air, Gases,         (Except Aromatics) -10 C to 90 C          16 bar
                                                                                                Nylon Coated
 Powders, Pellets, Slurries etc.,        Other Liquids      -100 C to 800 C                     SG Iron
                                                                                                                    Black
                                         Dry Services       -100 C to 600 C
                                                                                                                    Nitrile (2)
 Brines, Sea water, Estuary water,                                                              Aluminum
                                         Liquids            -100 C to 800 C        16 bar
 Marine Bilge & Ballast Systems                                                                 Bronze
 Steam, Water, Hot Gases, Powders, Liquids                                                      Stainless Steel     General
                                                            -100 C to 1200 C
 Slurries and aqueous slurries of an Dry Services           -100 C to 1000 C       14 bar       Periphery           Purpose
 abrasive nature                                                                                Polished            EPDM




Actuator Construction
                                                                                                                     SUDE
 The piston incorporation racks and end covers are die             Air Pressure Requirement :
 casted in Aluminum alloy. Barrel is extruded,
                                                                   a)   For Double Acting Actuator - 3.5 kg / cm2
 Aluminum alloy hardened and treated, further finished
                                                                        (Minimum) & 8.5kg / cm2 (Maximum)
 with deep anodized process to form a protective layer
                                                                   b)   For Spring Return Actuator - 4.0 kg / cm2
 to resist atmospheric corrosion. The Actuators are
                                                                        (Minimum) & 8.5 kg / cm2 (Maximum)
 also available in stainless steel 316 & Nylon plastic
 construction for Food grade and Chemical Industries
                                                                   However Air Pressure Requirement is much
 application. The internal materials of the Aluminum,
                                                                   dependent on size of the valve, working pressure,
 SS316 & Nylon plastic actuator are having pinion
                                                                   quality of Butterfly valve and many other factors.
 which is made up of steel, precision cut, heat treated
 and ground & also has a high grade of synthetic seals.
 The Actuators before assembly is lubricated with high
 temperature resistant smooth grease. The Actuators
                                                                   The Actuators are also Available for High
 are with compact design operates through 90 degree
                                                                   Temp Application
 angle of actuation.



                                                                                        SUDE         1260SERIES               06
Accessories
                                                                                                                                                                   SUDE
     a) For Double Acting Actuator -                        Accessory Common for Double Acting / Spring Return
                                                            Actuator :
          4 way 5 Port Single Coil / Double
                                                            a)   Pressure Regulator
          Coil solenoid valve in General                    b)   Limit Switches
          purpose or Flame proof and                        c)   Filter Regulator with Lubricator
          explosion coils.                                  d)   Gear Box with hand wheel for manual operation
                                                            e)   Valve Positioner for characteristic controlled application.
     b) For Spring Return Actuator -
                                                            f)   I to P Converter.
          3 way Single Coil / Double Coil                   g)   Electro pneumatic positioners
          Solenoid valve in General purpose                 h)   Position Indicator
                                                            i)   Position Transmitter
          or Flame proof and explosion coils.
                                                            j)   Cyclic Timer OR Sequential Timer
                                                            k)   3 Way / 4 Way Key operated valves
                                                            l)   Stimulator
                                                            m)   Travel Stops
                                                            n)   Flow Restricter
                                                            o)   Silencers with Flow Control Valve
                                                            Optional :
                                                            a)   PID Controller along with PT - 100 Senso
                                                                 supplied with panel.
                                                            b)   Pressure Transmitter supplied with panel.




Tests
                                                                                                                                                                   SUDE
The valves are tested according to their respective standards for hydrostatic, seat leakage and working pressure tests.
Unless and otherwise specified Butterfly valves are constructed and tested for 10 / 16 kg / cm2 working pressure.
Notes :
a)        Actuator rating is for valve working pressure 10 kg / cm2 for PN10 & 16 Kg / cm2 for PN16
b)        Timing given is approximate and is useful as an indicating figure only when solenoid valve is directly coupled with the
          Actuator. Average time under 50% load condition is 80 PSI working pressure.
c)        All data is complied in laboratory test, in actual field, working may differ.
d)        Width and weight will change with rating of flanges and accessories.




Flow Rate Characteristic Curve
                                                                                                                                                                   SUDE
                                                                                                     100
The curve shows the relationship between valve opening and
                                                                                                             90
rate of flow at a constant pressure differential. Generally Butterfly
                                                                                                             80
Valves are most suitable for controlling flow but are not
                                                                                   Valve Opening angle (%)




                                                                                                             70
recommended for flow control where the valve opening is below
                                                                                                                                  e
                                                                                                                               lv




     0             0
30 . (Ideal : 35 to 70 )  0                                                                                  60
                                                                                                                            Va
                                                                                                                             y
                                                                                                                         rfl




                                                                                                             50
                                                                                                                     tte
                                                                                                                  Bu




                                                                                                                                                             e
                                                                                                                                                          lv




                                                                                                             40
                                                                                                                                                       Va
                                                                                                                                                     be




                                                                                                             30
                                                                                                                                                  lo
                                                                                                                                                G




                                                                                                             20

                                                                                                             10

                                                                                                             0     10     20     30   40 50 60 70         80     90 100
                                                                                                                                       Flow rate (%)


     07          1260SERIES            SUDE
Technical Data for PN10 Butterfly Valve
                                                                                                         SUDE
  Valve Size    Prisma Model   Approx. Time For Open for Close   Weight PN10    Air Consumption Lts of Free Air
     mm              No.           SECS             SECS            Kgs          To Open           To Close
        50          DAW             0.1              0.1             13           0.075              0.05
                    SA00            0.2              0.2             14            0.15
        65          DAW             0.1              0.1            13.5          0.075              0.05
                    SA00            0.2              0.2            14.5           0.15
        80          DA00           0.15             0.15             15            0.15                0.1
                    SA00            0.2              0.2            15.5           0.15
     100            DA05            0.2              0.2             17            0.28              0.25
                    SA05           0.25             0.25             18            0.28
     125            DA05            0.2              0.2             20            0.28              0.25
                    SA10            0.3              0.3            21.0           0.35
     150            DA10           0.25             0.25             25            0.35              0.32
                    SA15            0.4              0.4             27            0.65
     200            DA20           0.25             0.25             35            0.8                 0.7
                    SA20            0.5              0.5             38            0.8
     250            DA20            0.4              0.4             45            0.8                 0.7
                    SA25            0.8              0.8             52            1.5
     300            DA25            0.5              0.5             57            1.5                 0.2
                    SA25            0.8              0.8             62            1.5




Technical Data For PN16 Butterfly Valve
                                                                                                         SUDE
 Valve Size    Prisma Model    Approx. Time For Open for Close   Weight PN16     Air Consumption Lts of Free Air
   mm              No.            SECS             SECS              Kgs           To Open      To Close (D.Act Only)
      50           DAW             0.1               0.1             12.5           0.075               0.05
                   SA00            0.2               0.2             13.5           0.15
      65           DA00            0.15             0.15              14            0.15                0.1
                   SA05            0.25             0.25              15            0.28
      80           DA05            0.2               0.2             15.5           0.28                0.25
                   SA05            0.25             0.25             16.5           0.28
     100           DA05            0.2               0.2              17            0.28                0.25
                   SA10            0.3               0.3             18.5           0.35
     125           DA10            0.25             0.25              20            0.35                0.32
                    SA5            0.4               0.4             23.0           0.65
     150           DA15            0.3               0.3              25            0.65                0.55
                   SA20            0.5               0.5              29              0.8
     200           DA25            0.5               0.5              38              1.5               1.2
                   SA25            0.8               0.8              42              1.5
     250           DA30            0.4               0.4              51              0.8               0.7
                   SA30            0.8               0.8              60              1.5
     300           DA30            0.5               0.5              61              1.5               1.2
                   SA40            0.8               0.8              95              1.5
     350           DA40            1.2               1.2              99              5.3               5.3
                   SA40             2                 2              122              5.3
     400           DA40            0.2               0.2             114              5.3               5.3
                   SA50             6                 6              165            10.5
     450           DA50             2                 2              151            10.5                 7
                   SA50             6                 6              186            10.5
     500           DA50             2                 2              173            10.5                 7
                   SA50             6                 6              208            10.5
     600           DA70             6                 6              530              31                 30
                   SA70            14                14              570              31



                                                                               SUDE          1260SERIES           08
Part List of Actuator
                                                                                                           SUDE




                                                                          9
                                                 7              8

                                            6

                                        5


                          4                                                                                13

                   3
         2
1                                                                                            12

                                                                    10        15




                                                                    14


                                                                     11
                                                14




             No.          Description                Quantity                        Material

             1            Allen Screw / Circlip        12                      AISI -304 Stainless Steel
             2            Double Acting Cap             2                      Aluminium Alloy (2) + (1)
             3            Cap O-ring                    2                      N.B.R.
             4            Piston                        2                      Aluminium Alloy
             5            Cylinder                      1                      Aluminium Alloy (2) + (1)
             6            Washer                        1                      Polyamide 6
             7            Spring Clip                   1                      Steel (3)
             8            Position Indicator            1                      Polymide
             9            Piston O-Ring                 4                      N.B.R.
             10           O-Ring                        2                      N.B.R.
             11           O-Ring                        2                      N.B.R.
             12           Springs Set                   1                      DIN - 17223-C (2) (4)
             13           Spring Return Cap             2                      Aluminium Alloy (2) + (1)
             14           Shaft                         1                      Steel (2)
             15           Gear                          1                      Aluminium Alloy (5)



    09            1260SERIES         SUDE
2 Way Pneumatically Operated Butterfly Valve – PN16 Rating SUDE                                                                                                                          1260
                                                         U
                                                         V
                                                                                                                                    Q




                  A
                                                                                                       14                                                       R




                                                                                                                                                          S


                                                                                              12
                                                                                13
                  W
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                                                                                                             6

                                                                                                              1
                                                                                                              4
                                                                                                              5
                  D
                                                                                                              3

                                                                                                              8


                                                                                                              2
                                                                                                                                                          T

                                                                                                              4
                  C

                                                                                                              5
                                                                                                              9
                                                                                                              7
                                                                                                                              B




   S.NO.   PART                 MATERIAL                     S.NO.     PART                   MATERIAL                            S.NO. PART                                  MATERIAL
     1     BODY                 CAST IRON                      6       0-RING SHAFT           NITRILE                               11  KEY                                   ENS
     2     DISC                 SG IRON/SS304/316              7       0-RING PLUG            NITRILE                               12  MOUNTING BKT                          MS
     3     BONDED SEAT          SLIM SEAL, NITRILE             8       TAPPER PIN             AISI316                               13  COUPLER                               EN8
     4     SHAFT                SS410                          9       PLUG                   C-15                                  14  PNEUMATIC ACTUATOR                    AL
     5     BEARING              STEEL + PTFE                   10      TOP BUSHING            POLYACETAL

                                                                                                                   WT. OF                             OPERATING              AIR CONSUMPTION
   VALVE                                                                                                                       Cv @                     TIME                       IN LTR
    SIZE MODEL NUMBER             A     B    C     D         Q   R       S      T      U           V        W      ASSY
                                                                                                                  IN KGS.     60
                                                                                                                                0
                                                                                                                                        90
                                                                                                                                           0
                                                                                                                                                OPEN (SEC.)   CLOSE (SEC.)    TO OPEN   TO CLOSE
     40    1260/PN16/40/DAW      40     33    68   103   68.5     85      31   37.5     -      109           40      5         50       100         0.2             0.2       0.075      0.05
           1260/PN16/40/SAW      40     33    68   103   68.5     85      31   37.5   143.5    109           40    5.5         50        100        0.3             0.3       0.075       —
     50    1260/PN16/50/DAW      50     43    73   113   68.5     85      31   37.5     -      109           40     6          65        130        0.2             0.2       0.075      0.05
           1260/PN16/50/SA00     50     43    73   113     80    110      45    44     160     125           40    6.5         65        130        0.4             0.4       0.15        —
     65    1260/PN16/65/DA00     65     46    80   121     80    110      45    44      -      125           40     7         120        240        0.3             0.3       0.15        0.1
           1260/PN16/65/SA05     65     46    80   121     98    122      47    53     194     146           40    8.5        120        240        0.5             0.5       0.28        —
     80    1260/PN16/80/DA05     80     46    88   128     98    122      47    53      -      146           40     9         160        320        0.4             0.4       0.28       0.25
           1260/PN16/80/SA05     80     46    88   128     98    122      47    53     194     146           40    9.5        160        320        0.5             0.5       0.28         -
    100    1260/PN16/100/DA05    100    52   104   146     98    122      47    53      -      146           50     10        280        560        0.4             0.4       0.28       0.25
           1260/PN16/100/SA10    100    52   104   146    102    127    50.5    55     236     182           50     15        280        560        0.6             0.6       0.35        —
           1260/PN16/125/DA10    125    56   116   158    102    127    50.5    55      -      182           60     18        430        860        0.5             0.5       0.35       0.32
    125
           1260/PN16/125/SA15    125    56   116   158    115    148      63    60     266     203           60     20        430        860        0.8             0.8       0.65         -
           1260/PN16/150/DA15    150    56   138   174    115    148      63    60      -      203           80     22        640       1280        0.6             0.6       0.65       0.55
    150
           1260/PN16/150/SA20    150    56   138   174    127    161      71    67     312     234           80     25        640       1280         1               1         0.8        —
           1260/PN16/200/DA25    200    60   163   198    152    191      86    78      -      276           90     35       120C       2400         1               1         1.5        1.2
    200
           1260/PN16/200/SA25    200    60   163   198    152    191      86    78     362     276           90     40       1200       2400        1.6             1.6        1.5        —
           1260/PN16/250/DA30    250    68   203   245    177    211      96    94      -      349          100     43       1850       3700        1.2             1.2       2.05        1.9
    250
           1260/PN16/250/SA30    250    68   203   245    177    211      96    60     479     349          100     50       1850       3700        2.4             2.4       2.05        —
           1260/PN16/300/DA30    300    78   228   270    177    211      96    60      -      349          110     49       2700       5400        1.2             1.2       2.05        1.9
    300
           1260/PN16/300/SA40    300    78   228   270    226    272     116   120     598     444          110     82       2700       5400         4               4         5.3        —
           1260/PN16/350/DA40    336    78   265   312    226    272     116   120      -      444          110    110       3300       6600        2.4             2.4        5.3        5.3
    350
           1260/PN16/350/SA40    336    78   265   312    226    272     116   120     598     444          110    129       3300       6600         4               4         5.3         -
           1260/PN16/400/DA40    386   102   305   360    226    272     116   120      -      444          110    144       4400       8800        2.4             2.4        5.3        5.3
    400
           1260/PN16/400/SA50    386   102   305   360   257.5   313    133    135     694     524          120    185       4400       8800         8               8        10.5        —
           1260/PN16/450/DA50    436   114   330   390   257.5   313    133    135      -      524          120    168       6250       12500        4               4        10.5         7
    450
           1260/PN16/450/SA50    436   114   330   390   257.5   313    133    135     694     524          120    196       6250       12500        8               8        10.5         -
           1260/PN16/500/DA50    436   114   330   390   257.5   313    133    135      -      524          120    190       6900       13800        4               4        10.5         7
    500
           1260/PN16/500/SA50    436   114   330   390   257.5   313    133    135     694     524          120    218       6900       13800        8               8        10.5         -
           1260/PN16/600/DA50    586   154   435   490   257.5   313    133    135      -      524          125    228      10000       20000        4               4        10.5         7
    600
           1260/PN16/600/SA70    586   154   435   490   402.5   428    191    216    742.5    135          298   10000     20000         14        14              31          -




                                                                                                                                         SUDE                 1260SERIES                        10
2 Way Pneumatically Operated Butterfly Valve – PN10 Rating SUDE                                                                                                                                            1260
                                                                 U
                                                                 V                                                                    Q




                                                                                                                                                                     R
                                R                                                                        11


                                                                                                                                                               S



                                                                                                                                                           T

                               W                                                                       12
                                                                                          13

                                                                                                                  10
                                                                                                                   6

                                                                                                                  1
                                                                                                                  4
                                                                                                                  5
                               D
                                                                                                                  3

                                                                                                                  8


                                                                                                                  2
                                                                                                                                                            A

                                                                                                                  4

                               C
                                                                                                                  5
                                                                                                                  9
                                                                                                                  7
                                                                                                                                 B



      S.NO.      PART                    MATERIAL                      S.NO.      PART                   MATERIAL                         S.NO.        PART                                MATERIAL
        1        BODY                    CAST IRON                       6        0-RING SHAFT           NITRILE                            11         PNEUMATIC ACTUATOR                  ALUNINIUM
        2        DISC                    SG IRON/SS304/316               7        0-RING PLUG            NITRILE                            12         MOUNTING BRACKETS                   IS2062
        3        BONDED SEAT             SLIM SEAL, NITRILE              8        TAPPER PIN             AISI316                            13         COUPLER                             IS
        4        SHAFT                   SS410                           9        PLUG                   C-15
        5        BEARING                 STEEL + PTFE                    10       TOP BUSHING            POLYACETAL

                                                                                                                        WT. OF                                     OPERATING            AIR CONSUMPTION
     VALVE                                                                                                                                Cv @                       TIME                     IN LTR
      SIZE MODEL NUMBER                    A    B    C     D          Q     R       S      T      U           V   W     ASSY
                                                                                                                       IN KGS.       600         900    OPEN (SEC.)      CLOSE (SEC.)    TO OPEN   TO CLOSE
                 1260/PN10/40/DAW          40   33   68    103       68.5    85    31     37.5     -        109   40     5           50      100            0.2              0.2         0.075       0.05
        40
                 1260/PN10/40/SAW          40   33   68    103       68.5    85    31     37.5   143.5      109   40     5.2         50      100            0.3              0.3         0.075        —
                 1260/PN10/50/DAW          50   43   73    113       68.5    85    31     37.5     -        109   40     6           65      130            0.2              0.2         0.075       0.05
        50
                 1260/PN10/50/SA00         50   43   73    113       80     110    45      44    160        125   40     7           65      130            0.4              0.4          0.15        —
                 1260/PN10/65/DAW          65   46   80    121       68.5    85    31     37.5     -        109   40     7       120         240            0.2              0.2         0.075       0.05
        65
                 1260/PN10/65/SA00         65   46   80    121       80     110    45      44    160        125   40     8       120         240            0.4              0.4          0.15         -




                                                                                                                                                                                                                  vignetgraphics.
                 1260/PN10/80/DA00         80   46   88    128       80     110    45      44      -        125   40     8.2     160         320            0.3              0.3          0.15       0.1
        80
                 1260/PN10/80/SA00         80   46   88    128       80     110    45      44    160        125   40     8.6     160         320            0.4              0.4          0.15         -
                 1260/PN10/100/DA05 100         52   104   146       98     122    47      53      -        146   50     10      280         560            0.4              0.4          0.28       0.25
      100
                 1260/PN10/100/SA05 100         52   104   146       98     122    47      53    194        146   50     11      280         560            0.5              0.5          0.28        —
                 1260/PN10/125/DA05 125         56   116   158       98     122    47      53      -        146   50    11.5     430         860            0.4              0.4          0.28       0.25
      125
                 1260/PN10/125/SA10 125         56   116   158       102    127    50.5    55    236        182   50     13      430         860            0.6              0.6          0.35        —
                 1260/PN10/150/DA10 150         56   138   174       102    127    50.5    55      -        182   60     16      640        1280            0.5              0.5          0.35       0.32
      150
                 1260/PN10/150/SA15 150         56   138   174       115    148    63      60    266        203   60     18      640        1280            0.8              0.8          0.65        —
                 1260/PN10/200/DA20 200         60   163   198       127    161    71      67      -        234   80     20      1200       2400            0.8              0.8          0.8        0.7
      200
                 1260/PN10/200/SA20 200         60   163   198       127    161    71      67    312        234   80     22      1200       2400               1              1           0.8         —
                 1260/PN10/250/DA20 250         68   203   245       127    161    71      67      -        234   90     30      1850       3700            0.8              0.8          0.8        0.7
      250
                                                                                                                                                                                                                    CAT/1260/09-10




                 1260/PN10/250/SA25 250         68   203   245       152    191    86      78    362        276   90     36      1850       3700            1.6              1.6          1.5          -
                 1260/PN10/300/DA25 300         78   228   270       152    191    86      78      -        276   90     41      2700       5400               1              1           1.5        1.2
      300
                 1260/PN10/300/SA25 300         78   228   270       152    191    86      78    362        276   90     45      2700       5400            1.6              1.6          1.5         —

                                                               NOTE : TECHNICAL SPECIFICATIONS, DETAILS & DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
                                                                                          DIMENSIONS IN THE TABLE ARE APPROXIMATE SUBJECT TO FINAL CONFIRMATION BY SUDE.




                                                SUDE ENGINEERING CORPORATION
                                                No. 1106, 10th Main Road, R.P.C. Layout,                                                    Pune Office :


SUDE
                                                Near R.P.C. Layout Bus Stop, Hampinagar,                                                    S.No. 40/4, Balaji Udyam Nagar, Tempo Chowk,
                                                Bangalore - 560 104. Karnataka, India                                                       Wadgaon Sheri, Pune 411014. Maharashtra India.
                                                Tel.   : +91 80 2330 2145 / 2314 1104 / 2340 2297                                           Tel.   : +91 20 6533 3549 / 6531 1091
                                     R
An ISO 9001:2008 Certified Company
                                                Fax : +91 80 2330 5729                                                                      Fax : +91 20 2703 1161
                                                Cell : +91 9845018216                                                                       Cell : +91 9822980003
                                                E-mail : sudeengg@gmail.com sudeengg@dataone.in                                             E-mail : scpl@sdtork.com

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1260 industrial butterfly valve with pneumatic actuators

  • 1. R 2 Way Butterfly Valve Fitted With Pneumatic Double Acting / Spring Return Actuator 1260SERIES W 12 13 D C Yes. We ARE.. . | Courteously | Attentively | Respectably | Effectively | SUDE An ISO 9001:2008 Certified Company R
  • 2. SUDE Offers Proven Design Butterfly Valve With Preferred Features For Advance Technology Index SUDE ADVANCED TECHNOLOGY Advance Technology .................................. 1 Sude is totally committed to providing highest quality valves and outstanding service Design Features of Butterfly Valve ............ 4 to our customers. Complete customer satisfaction is our goal. Incorporating the latest in valve manufacturing technologies Sude assures a PN10 Rating Wafer Type consistent, high quality valve that will provide years of trouble-free service. Butterfly Valve ........................................... 4 A butterfly valve is from a family of valves called quarter turn valves. The "butterfly" is a metal disc mounted on a rod. When the valve is closed, the disc is turned so that it Material Specifications for completely blocks off the passageway. When the valve is open, the disc is rotated a PN10 Rating Valve ..................................... 5 quarter turn so that it allows unrestricted passage. The position of the disc is effected from outside the valve. PN16 Rating Wafer Type Butterfly Valve ........................................... 5 Butterfly valves are utilized in many aspects of our lives. One of the most common examples of a butterfly valve is in the carburetor of car. In a carbureted car, the "Gas" Material Specifications for pedal actually operates a butterfly valve that controls the engine's air intake. When the driver depresses the gas pedal all the way to the floor the butterfly valve opens all the PN16 Rating Valve ..................................... 6 way as described above to allow air to pass freely into the carburetor combustion chambers, where it is ignited by the engine. Actuator Construction ................................. 6 A butterfly valve can also be partially opened. When a car is at idle, the valve is open Flow Rate Characteristic Curve ................... 7 only slightly allowing just enough air to pass through to maintain the idle speed. When the gas pedal is pressed a little the butterfly valve opens a little further and so on. Technical Data PN10 / PN16 There are different kinds of butterfly valves, each adapted for different pressures and Butterfly Valve ............................................ 8 different usage. The resilient butterfly valve, which uses the flexibility of rubber, has the lowest pressure rating. The high performance butterfly valve, used in slightly Part List of Pneumatic Actuator .................. 9 higher-pressure systems features a slight offset in the way the disc is positioned. Which increases the valve's sealing ability and decreases its tendency to wear. The GA Drawings .............................................. 10 valve best suited for high-pressure systems is the tricentric butterfly valve, which makes use of a metal seat and is therefore able to withstand a greater amount of pressure. The butterfly valve has head loss characteristics of a full bore valve. The design is based on use of an engineered disc of the same dia as the bore of the pipe arranged to pivot such that when it is across the bore is close off the flow path. When turned through 90 ° the disc provides minimum resistance to the flow. The butterfly valve has been developed for many duties it now provides optimum solution for a leak tight on-off valve supplanting the gate valve. The butterfly valve can be engineered as a small valve of 25mm bore and can be made for extremely large sizes above 5000mm bore. Depending on the valve size high working pressures can be handled. The main variations for this valve are the methods of sealing the perimeter of the disc A PROVEN DESIGN... in its closed position. The simplest variation is to use an elastomer lined bore which is With features and benefits engineers and users an interference fit on the disc. The other variations are based on off setting the disc prefer and manufactured with advanced plane from the axis of rotation allow the disc to close against a circular face seal such technology, Sude offers Butterfly Valve for that the fluid pressure increases the seal effect. Metallic seals are available allowing today's water wastewater professional a the valve to be used for a wide range of fluids at high temperatures. superior valve at an affordable price. 01 1260SERIES SUDE
  • 3. Complete Seal SUDE An outstanding feature of the Butterfly Valve is the unique seat ring design Section through Section through (illustrated) which gives bubble tight closure against flow in either direction Stem Disc at pressures up to 10 Kgf/cm2 (150 psi). This is achieved with an increased thickness of the seat ring at the point of closure whereby the disc perimeter is forced into the ring, the reaction of which completes the seal. The grooves in the body which accommodate the ears of the seat ring are designed to accept the calculated compression of the ring when bolted between the flanges. This prevents distortion of the seat ring which could affect correct shut-off or increase operating torque. Butterfly Valves are fitted with seat rings in a variety of rubber materials which all offer high wear resistance and stable elasticity. Higher durability over metallic seats is assured. A variety of compounds is offered to suit most fluids. Leakproof Stem Seal SUDE There is no media contact with the body. A completely leakproof stem seal however is offered with Butterfly Valves by the three sealing points illustrated. “O” ring Stem ? Seal : Close fit between machined flat face of disc and large Primary tertiary seal raised area of seat ring ensures perfect seal. Body Secondary Seal : ‘O' ring between stem and body eliminates ingress of ? “O” ring secondary seal Seat ring dust and dirt. ? Seal : ‘O' ring between stew and seat ring. A stainless steel Tertiary Taper bolt Primary seal ‘O' ring housing is moulded in the seat ring to ensure a perfect stem Disc seal. ? valves therefore can be used on vacuum service. Butterfly Concentric and Eccentric Disc Comparison SUDE Concentric Concentric Disc Design. Design 2 Developed for water services up to 10 Kgf/cm (150 psi.) ? ? flow in either direction. Handles Body fully protected from corrosion by liner. ? Low pressure drop (good Cv characteristics). ? Streamlined concentric disc minimizes turbulence and erosion. ? Self Cleaning seat area. ? ? installed with shaft horizontal or vertical. May be ? thickness of liner at seating area offers longer service life. Greater ? gaskets not required. Flange SUDE 1260SERIES 02
  • 4. Eccentric Disc Design 2 Concentric Design Developed for oil cargo services up to 16 Kgf/cm (240 psi). ? ? flow in one direction only. Accepts Not usually fully lined. ? ? pressure drop especially in sizes under 150 mm. Higher Eccentric Disc generates more turbulence and erosion. ? ? areas not self cleaning. Seating ? be installed with shaft horizontal. Should ? higher stressed seating area prone to give shorter service life. Smaller ? gaskets required. No control over bolt pressure on gaskets. Flange Reduced Flow Resistance SUDE The concentric streamlined design of body and disc offers minimal resistance to flow. By installing Butterfly valves instead of globe valves the pressure drop through a pipe system can be greatly reduced. Flow Seat ring Seat ring When partly opened, gate valves "Chatter" and tend to self destruction. Body Fully closed Body This cannot occur with Butterfly Valves which give smooth flow characteristics. Disc Stem The rugged construction of the disc and the additional bearing points along the Taper Bolt stem, helps to combat spindle deflection under pressure surge and the Fully opened stainless steel taper bolts ensure positive disc attachment. Preferred Features SUDE Sude offers Butterfly valve which is designed to provide long life and trouble-free performance. If repairs do become necessary, the valve is also designed for easy field repair. The shaft seal incorporated V-type packing which is easily replaced in the field without removal from the line. Adjustment of the resilient seat is easily performed with a socket wrench...no tow- part epoxy or urethane to mix...no hypodermic needles to special order. Our unique Tri-Loc seat retention system assures seat retention by retaining the seat through three different mechanical means to assure long-term dependable service. Comparison with Conventional Valves SUDE 1. Light and Compact : Butterfly Valves offer savings in weight, length and headroom. Design is more compact and costs are reduced. Height 2. Easy Maintenance : The simple design of Height Height Butterfly Valves facilities quick dismantling and Height parts replacement. maintenance cost savings are considerable. 3. Smooth & Quick Operation : 900 turn for Open/Shut operation. Leaver action simple one man function. Gear operation is three to five times faster than standard gate valves. 4. Low Cost : substantially cheaper than Gate Valve Butterfly Globe Valve Butterfly Valve Valve convential Valves. 03 1260SERIES SUDE
  • 5. Design Features SUDE Stem connection available in standard sizes or optional sizes to match standard secondary top Unique stem retention system to plate drilling. provide blow-out proof stem and easy assembly and dis- assembly of valve. Top plate double drilled to fit I S O 5 2 11 d i m e n s i o n s a n d standard secondary bolt circle dimensions. All handles, gear Heavy duty acetal bushing operators and pneumatic actuators absorbs the forces acting on the are designed to mount directly to stem/disc assembly due to line Valves. pressure. Nylon PA 12 coated disc option Bi-directional 'IT cup stem seal. ensures excellent corrosion resistance to several chemical media. The hard, non-porous Heavy duty one-piece body with sintered polymer has very low extended neck for 2" piping hygroscopicity and is suitable for insulation. Standard coating is use in drinking water and non- two coats of hard, Zinc-rich alcoholic foodstuffs. epoxy for excellent corrosion resistance. One piece stem with close tolerance double D drive Two flange locating holes for eliminates the need for disc sizes up to 12" and four flange screws or taper pins. locating holes from size 14" to 24" for easy alignment of valve during installation. They meet ANSI #125 /150 or other world Double 0-rings are molded in both drilling standards. upper and lower journals providing a superior secondary seal. Unique "Center-Lock" seat design High strength disc with hand virtually eliminates any seat polished disc edge and hubs. movement during the seating and un-seating of the disc. Precision machined radius on Heavy duty square-grooved seat the upper and lower disc hubs is design with molded O-ring seals to pressed against upper and serve as flange gaskets. EPDM lower seat sealing faces for and Buna-N seats are peroxide achieving primary sealing cured to yield the best elastic between disc and seat. properties of the elastomer. Types Available PN10 Rating Wafer Type Butterfly Valve SUDE PN10 rated has integrally molded elastomer body liner, is designed to outperform valves with loose liners. The elastomer liner is molded directly in the body & vulcanized in-situ, ensures that the liner lasts the entire life of the valve. These valves are mostly used for HVAC systems and are available for a size ranging from 50mm to 300 mm used for Water & Air Services. The integrally molded liner provides a stable seat which overcomes the tendency of the disc to push the seat out of position. In situ vulcanizing provides the desired strength to the liner. Plasticizer in the elastomer formulation ensures a smooth surface which minimizes the friction between disc and liner due to which though the sealing is tight the operating torque is low. Butterfly valve has a contoured disc which ensures a smooth flow with minimum resistance and of course with a improved flow coefficient (Cv) and they are with flangeless connection mainly suitable for holding between the flange Confirming to 150 rating SUDE 1260SERIES 04
  • 6. Valve Features And Benefits 1. One Piece Ductile Iron Body Casting Ensures High Strength with Minimum Weight. Compatible with ANSI 125/150 2. Top Actuator Mounting Pad to ISO-5211 Direct Mount Capabilities. 3. O-Ring Give Positive Sealing in Both Directions 4. PTFE Bushings for Shaft Support and Positive Alignment 5. One Piece Shaft Ensures Positive Disc Positioning 6. Precision Machined Disc Ensures Tight Shut-off with Minimum Torque and Longer Seat Life. 7. Phenolic Backed Cartridge Seat is Stretch Resistant, Non- Collapsible and Blowout Proof 8. Seat Face Negates Need for Gaskets Material Specifications for PN10 Rating Valve SUDE The concentric streamlined design of body and disc offers minimal resistance to flow. By installing Butterfly valves instead of globe valves the pressure drop through a pipe system can be greatly reduced. When partly opened, gate valves "Chatter" and tend to self destruction. This cannot occur with Butterfly Valves which give smooth flow characteristics. The rugged construction of the disc and the additional bearing points along the stem, helps to combat spindle deflection under pressure surge and the stainless steel taper bolts ensure positive disc attachment. Sizes : Ranging from 50 mm to 300 mm Pressure - Temperature Body Material : Cast Iron to BS 145Gr. 200 Tempe- Working Test Pressure Body Liner : Nitrile Rubber OR EPDM Other options Liner (bar) on request rature Pressure Material Disc Material : Cast Iron to BS 1452Gr 250 (max) (bar) Body Seal Shaft Material : BS970-080M40 0 Nitrile 70 C Characteristic : On, Off / Linear Control 10 15 11 Up to 60 degree opening EPDM 900 C Types Available PN16 Rated Wafer Type Butterfly Valve SUDE Slim Seal Wafer Type Butterfly Features & Benefits have an integrally molded in-situ bonded elastomer liner available FEATURES BENEFITS in a size range of 50 to 600 mm Integrally moulded in - situ Lower Torque requirement No maintenance No with a pressure rating of PN16. bonded body seat tearing and distortion of liner Exceptionally long STANDARDS : seat life Uniform sealing 2” to 12” valves confirm to the PTFE coated S.S Shaft Permanent dry lubrication Ease of operation Prevents corrosion on shaft requirements of BS5155 & 14” to 24” valves confirm to API 609 and Primary and secondary seals Ensures compatibility with line fluid integral with body lining ISO 5752. The valves are of short pattern type and have been Different disc and seat Wide application Range combination available designed to fit without gaskets between flanges drilled to BS 10 Weatherseal feature Atmospheric sealing to valve (50 to 300 mm sizes) internals Table ‘D’,’E’ &’ ‘F’, ANSI 125 / 150, DIN ND 10 / 16, BS 4504 Spherical machined Ensures longer seat life, easier operation and and polished disc tight shut off (PN10/16), Table 6 to 9 of IS6418, Tables 10 to 20 of IS6392 and External coating of Rust Provides excellent external preventive primer and final corrosion resistance Tables 4 to 6 of IS 1538. coat of enamel paint 05 1260SERIES SUDE
  • 7. Material Specifications for PN16 Rating Valve SUDE Part Material of Construction Body Cast Iron to BS 1452 Gr 220 SS to ASTM A 351 Gr CF8/CF8 m SG Iron to BS 2789 Gr 420/12 CS to ASTM A 216 Gr WCB Other Body Liner Black Nitrile EPDM (General purpose) options on Disc SG Iron to 2789 Gr 420/12 nylon coating request AI. Bronze to BS 1400 Gr. AB2/AB1 SS to ASTM A 351 Gr. CF8/CF8 m edge polished Shaft AISI 410 PTFE coated for permanent dry lubrication Bearings PTFF Sheet bearings provided for valves with SS discs. Sizes 350 to 600 mm have Phosphor Bronze bearings as standard ASSEMBLED WITH : a) Pneumatic Rotary Double Acting Stay put type Actuator OR b) Spring Return Actuator available for Fail safe operation. Material & Applications Maximum Disc Seat General Applications Continuous working Working Material Material Temperature Range Pressure Hydrocarbons 0 0 Oils, Fuels, Water, Air, Gases, (Except Aromatics) -10 C to 90 C 16 bar Nylon Coated Powders, Pellets, Slurries etc., Other Liquids -100 C to 800 C SG Iron Black Dry Services -100 C to 600 C Nitrile (2) Brines, Sea water, Estuary water, Aluminum Liquids -100 C to 800 C 16 bar Marine Bilge & Ballast Systems Bronze Steam, Water, Hot Gases, Powders, Liquids Stainless Steel General -100 C to 1200 C Slurries and aqueous slurries of an Dry Services -100 C to 1000 C 14 bar Periphery Purpose abrasive nature Polished EPDM Actuator Construction SUDE The piston incorporation racks and end covers are die Air Pressure Requirement : casted in Aluminum alloy. Barrel is extruded, a) For Double Acting Actuator - 3.5 kg / cm2 Aluminum alloy hardened and treated, further finished (Minimum) & 8.5kg / cm2 (Maximum) with deep anodized process to form a protective layer b) For Spring Return Actuator - 4.0 kg / cm2 to resist atmospheric corrosion. The Actuators are (Minimum) & 8.5 kg / cm2 (Maximum) also available in stainless steel 316 & Nylon plastic construction for Food grade and Chemical Industries However Air Pressure Requirement is much application. The internal materials of the Aluminum, dependent on size of the valve, working pressure, SS316 & Nylon plastic actuator are having pinion quality of Butterfly valve and many other factors. which is made up of steel, precision cut, heat treated and ground & also has a high grade of synthetic seals. The Actuators before assembly is lubricated with high temperature resistant smooth grease. The Actuators The Actuators are also Available for High are with compact design operates through 90 degree Temp Application angle of actuation. SUDE 1260SERIES 06
  • 8. Accessories SUDE a) For Double Acting Actuator - Accessory Common for Double Acting / Spring Return Actuator : 4 way 5 Port Single Coil / Double a) Pressure Regulator Coil solenoid valve in General b) Limit Switches purpose or Flame proof and c) Filter Regulator with Lubricator explosion coils. d) Gear Box with hand wheel for manual operation e) Valve Positioner for characteristic controlled application. b) For Spring Return Actuator - f) I to P Converter. 3 way Single Coil / Double Coil g) Electro pneumatic positioners Solenoid valve in General purpose h) Position Indicator i) Position Transmitter or Flame proof and explosion coils. j) Cyclic Timer OR Sequential Timer k) 3 Way / 4 Way Key operated valves l) Stimulator m) Travel Stops n) Flow Restricter o) Silencers with Flow Control Valve Optional : a) PID Controller along with PT - 100 Senso supplied with panel. b) Pressure Transmitter supplied with panel. Tests SUDE The valves are tested according to their respective standards for hydrostatic, seat leakage and working pressure tests. Unless and otherwise specified Butterfly valves are constructed and tested for 10 / 16 kg / cm2 working pressure. Notes : a) Actuator rating is for valve working pressure 10 kg / cm2 for PN10 & 16 Kg / cm2 for PN16 b) Timing given is approximate and is useful as an indicating figure only when solenoid valve is directly coupled with the Actuator. Average time under 50% load condition is 80 PSI working pressure. c) All data is complied in laboratory test, in actual field, working may differ. d) Width and weight will change with rating of flanges and accessories. Flow Rate Characteristic Curve SUDE 100 The curve shows the relationship between valve opening and 90 rate of flow at a constant pressure differential. Generally Butterfly 80 Valves are most suitable for controlling flow but are not Valve Opening angle (%) 70 recommended for flow control where the valve opening is below e lv 0 0 30 . (Ideal : 35 to 70 ) 0 60 Va y rfl 50 tte Bu e lv 40 Va be 30 lo G 20 10 0 10 20 30 40 50 60 70 80 90 100 Flow rate (%) 07 1260SERIES SUDE
  • 9. Technical Data for PN10 Butterfly Valve SUDE Valve Size Prisma Model Approx. Time For Open for Close Weight PN10 Air Consumption Lts of Free Air mm No. SECS SECS Kgs To Open To Close 50 DAW 0.1 0.1 13 0.075 0.05 SA00 0.2 0.2 14 0.15 65 DAW 0.1 0.1 13.5 0.075 0.05 SA00 0.2 0.2 14.5 0.15 80 DA00 0.15 0.15 15 0.15 0.1 SA00 0.2 0.2 15.5 0.15 100 DA05 0.2 0.2 17 0.28 0.25 SA05 0.25 0.25 18 0.28 125 DA05 0.2 0.2 20 0.28 0.25 SA10 0.3 0.3 21.0 0.35 150 DA10 0.25 0.25 25 0.35 0.32 SA15 0.4 0.4 27 0.65 200 DA20 0.25 0.25 35 0.8 0.7 SA20 0.5 0.5 38 0.8 250 DA20 0.4 0.4 45 0.8 0.7 SA25 0.8 0.8 52 1.5 300 DA25 0.5 0.5 57 1.5 0.2 SA25 0.8 0.8 62 1.5 Technical Data For PN16 Butterfly Valve SUDE Valve Size Prisma Model Approx. Time For Open for Close Weight PN16 Air Consumption Lts of Free Air mm No. SECS SECS Kgs To Open To Close (D.Act Only) 50 DAW 0.1 0.1 12.5 0.075 0.05 SA00 0.2 0.2 13.5 0.15 65 DA00 0.15 0.15 14 0.15 0.1 SA05 0.25 0.25 15 0.28 80 DA05 0.2 0.2 15.5 0.28 0.25 SA05 0.25 0.25 16.5 0.28 100 DA05 0.2 0.2 17 0.28 0.25 SA10 0.3 0.3 18.5 0.35 125 DA10 0.25 0.25 20 0.35 0.32 SA5 0.4 0.4 23.0 0.65 150 DA15 0.3 0.3 25 0.65 0.55 SA20 0.5 0.5 29 0.8 200 DA25 0.5 0.5 38 1.5 1.2 SA25 0.8 0.8 42 1.5 250 DA30 0.4 0.4 51 0.8 0.7 SA30 0.8 0.8 60 1.5 300 DA30 0.5 0.5 61 1.5 1.2 SA40 0.8 0.8 95 1.5 350 DA40 1.2 1.2 99 5.3 5.3 SA40 2 2 122 5.3 400 DA40 0.2 0.2 114 5.3 5.3 SA50 6 6 165 10.5 450 DA50 2 2 151 10.5 7 SA50 6 6 186 10.5 500 DA50 2 2 173 10.5 7 SA50 6 6 208 10.5 600 DA70 6 6 530 31 30 SA70 14 14 570 31 SUDE 1260SERIES 08
  • 10. Part List of Actuator SUDE 9 7 8 6 5 4 13 3 2 1 12 10 15 14 11 14 No. Description Quantity Material 1 Allen Screw / Circlip 12 AISI -304 Stainless Steel 2 Double Acting Cap 2 Aluminium Alloy (2) + (1) 3 Cap O-ring 2 N.B.R. 4 Piston 2 Aluminium Alloy 5 Cylinder 1 Aluminium Alloy (2) + (1) 6 Washer 1 Polyamide 6 7 Spring Clip 1 Steel (3) 8 Position Indicator 1 Polymide 9 Piston O-Ring 4 N.B.R. 10 O-Ring 2 N.B.R. 11 O-Ring 2 N.B.R. 12 Springs Set 1 DIN - 17223-C (2) (4) 13 Spring Return Cap 2 Aluminium Alloy (2) + (1) 14 Shaft 1 Steel (2) 15 Gear 1 Aluminium Alloy (5) 09 1260SERIES SUDE
  • 11. 2 Way Pneumatically Operated Butterfly Valve – PN16 Rating SUDE 1260 U V Q A 14 R S 12 13 W 11 10 6 1 4 5 D 3 8 2 T 4 C 5 9 7 B S.NO. PART MATERIAL S.NO. PART MATERIAL S.NO. PART MATERIAL 1 BODY CAST IRON 6 0-RING SHAFT NITRILE 11 KEY ENS 2 DISC SG IRON/SS304/316 7 0-RING PLUG NITRILE 12 MOUNTING BKT MS 3 BONDED SEAT SLIM SEAL, NITRILE 8 TAPPER PIN AISI316 13 COUPLER EN8 4 SHAFT SS410 9 PLUG C-15 14 PNEUMATIC ACTUATOR AL 5 BEARING STEEL + PTFE 10 TOP BUSHING POLYACETAL WT. OF OPERATING AIR CONSUMPTION VALVE Cv @ TIME IN LTR SIZE MODEL NUMBER A B C D Q R S T U V W ASSY IN KGS. 60 0 90 0 OPEN (SEC.) CLOSE (SEC.) TO OPEN TO CLOSE 40 1260/PN16/40/DAW 40 33 68 103 68.5 85 31 37.5 - 109 40 5 50 100 0.2 0.2 0.075 0.05 1260/PN16/40/SAW 40 33 68 103 68.5 85 31 37.5 143.5 109 40 5.5 50 100 0.3 0.3 0.075 — 50 1260/PN16/50/DAW 50 43 73 113 68.5 85 31 37.5 - 109 40 6 65 130 0.2 0.2 0.075 0.05 1260/PN16/50/SA00 50 43 73 113 80 110 45 44 160 125 40 6.5 65 130 0.4 0.4 0.15 — 65 1260/PN16/65/DA00 65 46 80 121 80 110 45 44 - 125 40 7 120 240 0.3 0.3 0.15 0.1 1260/PN16/65/SA05 65 46 80 121 98 122 47 53 194 146 40 8.5 120 240 0.5 0.5 0.28 — 80 1260/PN16/80/DA05 80 46 88 128 98 122 47 53 - 146 40 9 160 320 0.4 0.4 0.28 0.25 1260/PN16/80/SA05 80 46 88 128 98 122 47 53 194 146 40 9.5 160 320 0.5 0.5 0.28 - 100 1260/PN16/100/DA05 100 52 104 146 98 122 47 53 - 146 50 10 280 560 0.4 0.4 0.28 0.25 1260/PN16/100/SA10 100 52 104 146 102 127 50.5 55 236 182 50 15 280 560 0.6 0.6 0.35 — 1260/PN16/125/DA10 125 56 116 158 102 127 50.5 55 - 182 60 18 430 860 0.5 0.5 0.35 0.32 125 1260/PN16/125/SA15 125 56 116 158 115 148 63 60 266 203 60 20 430 860 0.8 0.8 0.65 - 1260/PN16/150/DA15 150 56 138 174 115 148 63 60 - 203 80 22 640 1280 0.6 0.6 0.65 0.55 150 1260/PN16/150/SA20 150 56 138 174 127 161 71 67 312 234 80 25 640 1280 1 1 0.8 — 1260/PN16/200/DA25 200 60 163 198 152 191 86 78 - 276 90 35 120C 2400 1 1 1.5 1.2 200 1260/PN16/200/SA25 200 60 163 198 152 191 86 78 362 276 90 40 1200 2400 1.6 1.6 1.5 — 1260/PN16/250/DA30 250 68 203 245 177 211 96 94 - 349 100 43 1850 3700 1.2 1.2 2.05 1.9 250 1260/PN16/250/SA30 250 68 203 245 177 211 96 60 479 349 100 50 1850 3700 2.4 2.4 2.05 — 1260/PN16/300/DA30 300 78 228 270 177 211 96 60 - 349 110 49 2700 5400 1.2 1.2 2.05 1.9 300 1260/PN16/300/SA40 300 78 228 270 226 272 116 120 598 444 110 82 2700 5400 4 4 5.3 — 1260/PN16/350/DA40 336 78 265 312 226 272 116 120 - 444 110 110 3300 6600 2.4 2.4 5.3 5.3 350 1260/PN16/350/SA40 336 78 265 312 226 272 116 120 598 444 110 129 3300 6600 4 4 5.3 - 1260/PN16/400/DA40 386 102 305 360 226 272 116 120 - 444 110 144 4400 8800 2.4 2.4 5.3 5.3 400 1260/PN16/400/SA50 386 102 305 360 257.5 313 133 135 694 524 120 185 4400 8800 8 8 10.5 — 1260/PN16/450/DA50 436 114 330 390 257.5 313 133 135 - 524 120 168 6250 12500 4 4 10.5 7 450 1260/PN16/450/SA50 436 114 330 390 257.5 313 133 135 694 524 120 196 6250 12500 8 8 10.5 - 1260/PN16/500/DA50 436 114 330 390 257.5 313 133 135 - 524 120 190 6900 13800 4 4 10.5 7 500 1260/PN16/500/SA50 436 114 330 390 257.5 313 133 135 694 524 120 218 6900 13800 8 8 10.5 - 1260/PN16/600/DA50 586 154 435 490 257.5 313 133 135 - 524 125 228 10000 20000 4 4 10.5 7 600 1260/PN16/600/SA70 586 154 435 490 402.5 428 191 216 742.5 135 298 10000 20000 14 14 31 - SUDE 1260SERIES 10
  • 12. 2 Way Pneumatically Operated Butterfly Valve – PN10 Rating SUDE 1260 U V Q R R 11 S T W 12 13 10 6 1 4 5 D 3 8 2 A 4 C 5 9 7 B S.NO. PART MATERIAL S.NO. PART MATERIAL S.NO. PART MATERIAL 1 BODY CAST IRON 6 0-RING SHAFT NITRILE 11 PNEUMATIC ACTUATOR ALUNINIUM 2 DISC SG IRON/SS304/316 7 0-RING PLUG NITRILE 12 MOUNTING BRACKETS IS2062 3 BONDED SEAT SLIM SEAL, NITRILE 8 TAPPER PIN AISI316 13 COUPLER IS 4 SHAFT SS410 9 PLUG C-15 5 BEARING STEEL + PTFE 10 TOP BUSHING POLYACETAL WT. OF OPERATING AIR CONSUMPTION VALVE Cv @ TIME IN LTR SIZE MODEL NUMBER A B C D Q R S T U V W ASSY IN KGS. 600 900 OPEN (SEC.) CLOSE (SEC.) TO OPEN TO CLOSE 1260/PN10/40/DAW 40 33 68 103 68.5 85 31 37.5 - 109 40 5 50 100 0.2 0.2 0.075 0.05 40 1260/PN10/40/SAW 40 33 68 103 68.5 85 31 37.5 143.5 109 40 5.2 50 100 0.3 0.3 0.075 — 1260/PN10/50/DAW 50 43 73 113 68.5 85 31 37.5 - 109 40 6 65 130 0.2 0.2 0.075 0.05 50 1260/PN10/50/SA00 50 43 73 113 80 110 45 44 160 125 40 7 65 130 0.4 0.4 0.15 — 1260/PN10/65/DAW 65 46 80 121 68.5 85 31 37.5 - 109 40 7 120 240 0.2 0.2 0.075 0.05 65 1260/PN10/65/SA00 65 46 80 121 80 110 45 44 160 125 40 8 120 240 0.4 0.4 0.15 - vignetgraphics. 1260/PN10/80/DA00 80 46 88 128 80 110 45 44 - 125 40 8.2 160 320 0.3 0.3 0.15 0.1 80 1260/PN10/80/SA00 80 46 88 128 80 110 45 44 160 125 40 8.6 160 320 0.4 0.4 0.15 - 1260/PN10/100/DA05 100 52 104 146 98 122 47 53 - 146 50 10 280 560 0.4 0.4 0.28 0.25 100 1260/PN10/100/SA05 100 52 104 146 98 122 47 53 194 146 50 11 280 560 0.5 0.5 0.28 — 1260/PN10/125/DA05 125 56 116 158 98 122 47 53 - 146 50 11.5 430 860 0.4 0.4 0.28 0.25 125 1260/PN10/125/SA10 125 56 116 158 102 127 50.5 55 236 182 50 13 430 860 0.6 0.6 0.35 — 1260/PN10/150/DA10 150 56 138 174 102 127 50.5 55 - 182 60 16 640 1280 0.5 0.5 0.35 0.32 150 1260/PN10/150/SA15 150 56 138 174 115 148 63 60 266 203 60 18 640 1280 0.8 0.8 0.65 — 1260/PN10/200/DA20 200 60 163 198 127 161 71 67 - 234 80 20 1200 2400 0.8 0.8 0.8 0.7 200 1260/PN10/200/SA20 200 60 163 198 127 161 71 67 312 234 80 22 1200 2400 1 1 0.8 — 1260/PN10/250/DA20 250 68 203 245 127 161 71 67 - 234 90 30 1850 3700 0.8 0.8 0.8 0.7 250 CAT/1260/09-10 1260/PN10/250/SA25 250 68 203 245 152 191 86 78 362 276 90 36 1850 3700 1.6 1.6 1.5 - 1260/PN10/300/DA25 300 78 228 270 152 191 86 78 - 276 90 41 2700 5400 1 1 1.5 1.2 300 1260/PN10/300/SA25 300 78 228 270 152 191 86 78 362 276 90 45 2700 5400 1.6 1.6 1.5 — NOTE : TECHNICAL SPECIFICATIONS, DETAILS & DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. DIMENSIONS IN THE TABLE ARE APPROXIMATE SUBJECT TO FINAL CONFIRMATION BY SUDE. SUDE ENGINEERING CORPORATION No. 1106, 10th Main Road, R.P.C. Layout, Pune Office : SUDE Near R.P.C. Layout Bus Stop, Hampinagar, S.No. 40/4, Balaji Udyam Nagar, Tempo Chowk, Bangalore - 560 104. Karnataka, India Wadgaon Sheri, Pune 411014. Maharashtra India. Tel. : +91 80 2330 2145 / 2314 1104 / 2340 2297 Tel. : +91 20 6533 3549 / 6531 1091 R An ISO 9001:2008 Certified Company Fax : +91 80 2330 5729 Fax : +91 20 2703 1161 Cell : +91 9845018216 Cell : +91 9822980003 E-mail : sudeengg@gmail.com sudeengg@dataone.in E-mail : scpl@sdtork.com