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Gorilla mill automated
1.
2.
WHO in the
world is
3.
4.
For almost 40
years, an elite grind house producing specialty carbide tooling
5.
6.
from the Heartland
7.
8.
proud Midwest
9.
10.
THEN
11.
We evolved.
12.
Welcome to the
Gorilla Mill family of tools: SILVERBACK
13.
14.
15.
YELLOW catalog pages
16.
Is a primate?
WHAT
17.
18.
GMP ?
PROCESS
19.
20.
21.
BLUE catalog pages
22.
Is a Gorilla
Drill? WHAT
23.
24.
GMP ?
PROCESS
25.
26.
We didn’t stop
there… What did we do?
27.
Made the baddest
biggest Gorilla yet…
28.
29.
GREEN catalog pages
30.
GREEN catalog pages
9-10-11 SILVERBACK
31.
GREEN catalog page
12
32.
GREEN catalog page
12
33.
is a Gorilla
Mill? WHAT
34.
35.
36.
the Gorilla Mill
is better. WHY There are 4 reasons
37.
38.
39.
GMP ?
PROCESS
40.
41.
42.
43.
44.
WIN RATIO AGAINST
ALL OF OUR COMPETITORS 85% + Now that’s a lot of bananas.
45.
to choose Gorilla
Mill? WHEN
46.
47.
COMPETITOR GORILLA MILL
Coating TiAlN GMX-35 Cutter diameter (inches) 0.4375 0.4375 Cutting speed (RPM) 2,670 2,881 Cutting speed (SFM) 306 330 Number of flutes/cutter 4 4 Chip load/tooth (CLPT) 0.0029 0.0033 Feed rate (IPM) 30.972 38.0292 Max. width of cut (WOC) (inches) 0.4375 0.4375 Max. depth of cut (DOC) (inches) 0.2 0.2 Cutting time/piece/min. 0.323 0.263 Parts/tool 500 1000 Tool life/min. 161 263 Time per cutter change (min.) 20 20 Change cost per piece $0.07 $0.03 Tool cost (purchase) $39.34 $45.45 Cost/part $0.04 $0.02 Machine hourly cost (burden) $100.00 $100.00 Machine cost/part $0.54 $0.44 Total cost/part $0.64 $0.49 Est. annual production 84,700 84,700 Est. annual cost $54,557.57 $41,868.74 Est. annual savings $12,688.83 Material: 4140
48.
Material: Ductile Iron
COMPETITOR GORILLA MILL Coating TiAlN GMX-35 Cutter diameter (inches) 0.472 0.472 Cutting speed (RPM) 6100 6100 Cutting speed (SFM) 754 754 Number of flutes/cutter 4 5 Chip load/tooth (CLPT) 0.0031 0.0024 Feed rate (IPM) 75.64 73.2 Max. width of cut (WOC) (inches) 0.01 0.01 Max. depth of cut (DOC) (inches) 0.02 0.02 Cutting time/piece/min. 0.104 0.107 Parts/tool 275 1400 Tool life/min. 29 150 Time per cutter change (min.) 5 5 Change cost per piece $0.02 $0.00 Tool cost (purchase) $46.30 $51.16 Cost/part $0.67 $0.18 Machine hourly cost (burden) $50.00 $50.00 Machine cost/part $0.09 $0.09 Total cost/part $0.78 $0.28 Est. annual production 1,380,000 1,380,000 Est. annual cost $1,069,624.59 $379,579.36 Est. annual savings $690,045.23
49.
Yup. It’s pretty
good, isn’t it.
50.
Come to mama.
51.
do I use
Gorilla Mill? WHERE
52.
Aerospace
53.
Aviation
54.
Medical
55.
Industry
56.
57.
58.
59.
[placeholder: website
homepage] www.cgctool.com
60.
www.cgctool.com/calculator
61.
62.
Q & A
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