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MAF 220 – COST
ACCOUNTING I
 Are the things needed to produce
output/ products
 Major part of total cost & is one of the
most important assets
 Is a system to ensure that material is
purchase at the right quality for the right
quantity at the right time & price
 Needed to:-
› Prevent wastage, production delay &
obsolescene
PRODUCTION
DEPT
PURCHASING
DEPT
RECEIVING
DEPT
INSPECTION
DEPT
STORE
DEPT
SUPPLIER
MRN
PRN
Quotation
Purchase
order
Invoice
Delivery
order
GRN
IN
MIN
 Handling and keeping records of
materials in store
 Centralized store = HQ buys n handles
material
 Decentralized store= BRANCH buys n
handles material
 Objectives:
› Speedy receipts & issue of materials
› Labelling material for identification
› Maintain correct level of stock
› Efficient use of storage space
 To maintain optimum level of stock in
hand
 To control investment in stock
 Method:
› ABC analysis
› Stock levels
› EOQ
› Stock recording
› Stock taking
 Stocks are analyzed according to their
value
Category Type of value Control
A Highest value Maximum
B Medium value Medium
C Lowest value minimum
 Control & monitoring can be done by
using the formulas:
› Re-order level
› MAX stock level
› MIN stock level
› R-order qtty
› Ave. stock level
› Stock turnover ratio
 Enables an org to control investments in
materials
 Is used to determine how much material
should be order
 Minimizes the total cost of stock
 Equation
2DO
C
 Tabulation
› Consists of several order size, where the
min total cost is EOQ
 Graph
O
C
TC
EOQ
EOQ = √ 2DO⁄C
D= total demand
O = ordering cost
C = carrying cost
 At reorder level, stock will be ‘0’ and
when replenished the stock will be the
maximum level, Q.
 At constant demand, average stock is
Q/2.
 If the total annual demand is D and the
order quantity is Q, then the number of
orders for stock in a year will be D/Q.
 If the cost per order is O, then the total
ordering costs will be D/Q xO
 TOTAL COST = (Q/2)C +(D/Q)O
You are required to determine the EOQ
based on the following data:
Forecasted demand = 2,000 units per
month
Ordering cost = RM450.00
Unit costs = RM10.00
Carrying cost = RM15% per annum
 Perpetual inventory system
› Reflect physical movement of stock & the
balance at all times
› Is checked against continuos stock taking
 Periodic inventory system
› Recording are done by doing stock taking at
a given time
 To charge to production on a consistent
and realistic basis of the cost of materials
used and also to provide a satisfactory
basis of valuation for inventory on hand
 3 methods to value stock in hand
› LIFO
› FIFO
› WAM
 Materials are used in chronological order
 Ensures materials are issued at actual
cost
 Closing stock valuation is higher
 The latest materials received are used
first.
 Ensures materials are issued at actual
cost
 Lower valuation for closing stock
 Average price is used
 Price is calculated by dividing the total
cost of material in stock by the total
quantity of material in stock.
 A new price needs to be calculated
each time new material are received
 Calculate the value of 30 units of material A
closing stock using:
a) FIFO method
b) LIFO method
c) Weighted Average method
1 july opening stock 20 units @rm14
4 july receipts 40 units @rm15
14 july receipts 50 units @rm18
10 july issues 40 units
17 july issues 40 units
 Attempts to overcome EOQ. It affects the
way purchasing is carried out.
 It requires:
› The buyer to identify the suppliers
› The buyer enter into a contract with the suppliers
to supply materials move frequently
› Buyer give a copy of production schedule to
supplier
› Supplier carries out quality control
› Supplier delivers just in time
› Materials used in production immediately
 Reducing waste and increasing
efficiency of the material usage
 Reduce or eliminate inventories at every
stage of production
 Key features:
› Smooth, uniform production rate
› Pull method of production
› Purchase in small lot size
› Quick inexpensive setups
› High quality of materials
› Effective preventive maintenance
› Teamwork
› Multi skilled workers

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Material

  • 1. MAF 220 – COST ACCOUNTING I
  • 2.  Are the things needed to produce output/ products  Major part of total cost & is one of the most important assets
  • 3.  Is a system to ensure that material is purchase at the right quality for the right quantity at the right time & price  Needed to:- › Prevent wastage, production delay & obsolescene
  • 5.  Handling and keeping records of materials in store  Centralized store = HQ buys n handles material  Decentralized store= BRANCH buys n handles material
  • 6.  Objectives: › Speedy receipts & issue of materials › Labelling material for identification › Maintain correct level of stock › Efficient use of storage space
  • 7.  To maintain optimum level of stock in hand  To control investment in stock  Method: › ABC analysis › Stock levels › EOQ › Stock recording › Stock taking
  • 8.  Stocks are analyzed according to their value Category Type of value Control A Highest value Maximum B Medium value Medium C Lowest value minimum
  • 9.  Control & monitoring can be done by using the formulas: › Re-order level › MAX stock level › MIN stock level › R-order qtty › Ave. stock level › Stock turnover ratio
  • 10.  Enables an org to control investments in materials  Is used to determine how much material should be order  Minimizes the total cost of stock
  • 11.  Equation 2DO C  Tabulation › Consists of several order size, where the min total cost is EOQ  Graph O C TC EOQ
  • 12. EOQ = √ 2DO⁄C D= total demand O = ordering cost C = carrying cost
  • 13.  At reorder level, stock will be ‘0’ and when replenished the stock will be the maximum level, Q.  At constant demand, average stock is Q/2.  If the total annual demand is D and the order quantity is Q, then the number of orders for stock in a year will be D/Q.  If the cost per order is O, then the total ordering costs will be D/Q xO
  • 14.  TOTAL COST = (Q/2)C +(D/Q)O
  • 15. You are required to determine the EOQ based on the following data: Forecasted demand = 2,000 units per month Ordering cost = RM450.00 Unit costs = RM10.00 Carrying cost = RM15% per annum
  • 16.  Perpetual inventory system › Reflect physical movement of stock & the balance at all times › Is checked against continuos stock taking  Periodic inventory system › Recording are done by doing stock taking at a given time
  • 17.  To charge to production on a consistent and realistic basis of the cost of materials used and also to provide a satisfactory basis of valuation for inventory on hand
  • 18.  3 methods to value stock in hand › LIFO › FIFO › WAM
  • 19.  Materials are used in chronological order  Ensures materials are issued at actual cost  Closing stock valuation is higher
  • 20.  The latest materials received are used first.  Ensures materials are issued at actual cost  Lower valuation for closing stock
  • 21.  Average price is used  Price is calculated by dividing the total cost of material in stock by the total quantity of material in stock.  A new price needs to be calculated each time new material are received
  • 22.  Calculate the value of 30 units of material A closing stock using: a) FIFO method b) LIFO method c) Weighted Average method 1 july opening stock 20 units @rm14 4 july receipts 40 units @rm15 14 july receipts 50 units @rm18 10 july issues 40 units 17 july issues 40 units
  • 23.  Attempts to overcome EOQ. It affects the way purchasing is carried out.  It requires: › The buyer to identify the suppliers › The buyer enter into a contract with the suppliers to supply materials move frequently › Buyer give a copy of production schedule to supplier › Supplier carries out quality control › Supplier delivers just in time › Materials used in production immediately
  • 24.  Reducing waste and increasing efficiency of the material usage  Reduce or eliminate inventories at every stage of production
  • 25.  Key features: › Smooth, uniform production rate › Pull method of production › Purchase in small lot size › Quick inexpensive setups › High quality of materials › Effective preventive maintenance › Teamwork › Multi skilled workers