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Development of Pfizer's Third Generation Turbidimetric Solubility Assay - An Engineering Perspective Brian Bissett Molecular Properties Group Pfizer Global R&D Groton CT
Presentation Overview ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],Why do we need solubility data anyway?
History of Turbidimetric Assays at Pfizer ,[object Object]
History of Turbidimetric Assays at Pfizer ,[object Object]
Desired Improvements over existing 2483B Assay ,[object Object],[object Object],[object Object],[object Object],[object Object]
History of Turbidimetric Assays at Pfizer G5143A
What advantages does this new Assay have? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
System Model of Turbidimetric Solubility Assay
Experimental Differences with Previous Assay ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Experimental Differences with Previous Assay ,[object Object]
Software Interface for Assay
Hach Controller Software GUI
Obstacle: Designing the Septum Piercing Needle ,[object Object],[object Object],[object Object],[object Object]
Calculating the volume capacity of a Needle ,[object Object],Example: Needle diameter = 150 microns and height = 100mm.
Obstacle: Designing the Cuvette Holder ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Obstacle: Controlling the Hach 2100N Turbidimeter ,[object Object],[object Object],[object Object],[object Object]
Obstacle: Controlling the Hach 2100N Turbidimeter ,[object Object],[object Object],[object Object],[object Object]
Obstacle:  Keeping the Cuvette Clean ,[object Object],[object Object],[object Object]
Obstacle:  Keeping the Cuvette Clean ,[object Object],[object Object],[object Object],[object Object],© 1999 Procter & Gamble
Just how effective is this cleaning method ? When the Baseline “creeps” upward the wash cycles beat it back down preserving sensitivity.
Obstacle:  Effective Mixing Within the Cuvette 1 2 3
Obstacle: Termination of Cable to Syringe Pumps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Obstacle: Reflections on communication lines. ,[object Object]
Reflections can Imitate Legitimate Control Signals
Solution:  Termination of Cable to Syringe Pumps ,[object Object],RC Network  will act as LPF
Obstacle: Valve Problems ,[object Object],[object Object],[object Object]
Obstacle:  Firmware Incompatibility ,[object Object],[object Object],[object Object]
Testing Performance of the New Assay: First a standard had to be created which would add a known quantity of Turbidity (NTUs) with each addition to the test solution (H 2 0) contained within the cuvette. Formula (from Hach Manual):
Testing Performance of the New Assay: Example: A single 1.0 µL addition of 1000NTU solution to a cuvette with a total volume of 2.5 mL.
3rd Generation Turbidimetric Solubility Assay ,[object Object],[object Object],[object Object],[object Object],[object Object]
Revising the Hach 2100N Turbidimeter Specs Revised Hach 2100N Turbidimeter Specifications: * The standard deviation of each successive addition was 0.001 NTUs. Original Hach 2100N Turbidimeter Specifications: 0.2 ±0.003* Repeatability .066 0.001 Resolution True NTU Value Displayed NTU Value Measurement N/A ±0.01 or 1.0% > of Repeatability N/A 0.001 Resolution True NTU Value Displayed NTU Value Measurement
Repeatability: 1000 NTU Testing CV’s 1.4% ~ 1.84%
Testing Assay Performance on “Real” Compounds ,[object Object],[object Object],Parallel Runs with Existing 2483B Assay
Parallel Run (2483B Assay) “Ideal” Conditions
Parallel Run (2483B Assay) “Non-Ideal” Conditions Although 40% of the compounds had a different solubility, more often than not (75%) the difference was only 5 - 10 µg/µL.
Parallel Run (2483B Assay) “Non-Ideal” Conditions
Repeatability: Midrange Solubility Variation   g/  L
“ Binning” the results – What do they mean? Retrain Your Chemists <15 >50 >15 <50 Potential Problems Drug Like Material
Project Management Considerations for New Assays ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management Considerations Infrastructure Specific ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management Considerations Software “The Big 3” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management Considerations Hardware ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management Considerations Sphere of Influence ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management Considerations System Integration ,[object Object],[object Object],[object Object],[object Object]
Great Project Management Blunders ,[object Object],[object Object],[object Object],[object Object],[object Object]
Great Project Management Blunders ,[object Object],[object Object],[object Object]
Project Management Considerations: Communication ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3rd Generation Turbidimetric Solubility Assay ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Hardware Specifications:
Acknowledgements ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Additional Resources - USPTO ,[object Object],[object Object],[object Object],[object Object]
Additional Resources

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Development of Pfizer's Third Generation Turbidimetric Solubility Assay - An Engineering Perspective

  • 1. Development of Pfizer's Third Generation Turbidimetric Solubility Assay - An Engineering Perspective Brian Bissett Molecular Properties Group Pfizer Global R&D Groton CT
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. History of Turbidimetric Assays at Pfizer G5143A
  • 8.
  • 9. System Model of Turbidimetric Solubility Assay
  • 10.
  • 11.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21. Just how effective is this cleaning method ? When the Baseline “creeps” upward the wash cycles beat it back down preserving sensitivity.
  • 22. Obstacle: Effective Mixing Within the Cuvette 1 2 3
  • 23.
  • 24.
  • 25. Reflections can Imitate Legitimate Control Signals
  • 26.
  • 27.
  • 28.
  • 29. Testing Performance of the New Assay: First a standard had to be created which would add a known quantity of Turbidity (NTUs) with each addition to the test solution (H 2 0) contained within the cuvette. Formula (from Hach Manual):
  • 30. Testing Performance of the New Assay: Example: A single 1.0 µL addition of 1000NTU solution to a cuvette with a total volume of 2.5 mL.
  • 31.
  • 32. Revising the Hach 2100N Turbidimeter Specs Revised Hach 2100N Turbidimeter Specifications: * The standard deviation of each successive addition was 0.001 NTUs. Original Hach 2100N Turbidimeter Specifications: 0.2 ±0.003* Repeatability .066 0.001 Resolution True NTU Value Displayed NTU Value Measurement N/A ±0.01 or 1.0% > of Repeatability N/A 0.001 Resolution True NTU Value Displayed NTU Value Measurement
  • 33. Repeatability: 1000 NTU Testing CV’s 1.4% ~ 1.84%
  • 34.
  • 35. Parallel Run (2483B Assay) “Ideal” Conditions
  • 36. Parallel Run (2483B Assay) “Non-Ideal” Conditions Although 40% of the compounds had a different solubility, more often than not (75%) the difference was only 5 - 10 µg/µL.
  • 37. Parallel Run (2483B Assay) “Non-Ideal” Conditions
  • 38. Repeatability: Midrange Solubility Variation  g/  L
  • 39. “ Binning” the results – What do they mean? Retrain Your Chemists <15 >50 >15 <50 Potential Problems Drug Like Material
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.