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Bioplastics Solutions

from the idea to the finished product
Who we are




   BioApply Polymers is your one stop provider for
   your biomaterials based projects.

   • Founded in 2011. Based in Gland (VD) with
   industrial site in Büren a.A. (BE). Representative
   Offices in San Diego (US) and Dubai (UAE).

   • We combine forces of a polymer processing
   market leader and a pioneering bioproducts
   brand.

   • Proprietary and exclusive biocompound grades.

   • Product development, process engineering and
   prototyping.
The pain and the opportunity



         Clear opportunity for Sustainable Solution




                                               • Increasing bans & restrictive regulations (PVC, EVA, PE).

                                               • Existing Market for biodegradable products +30% / year.

                                               • Governments and corporations shift towards biomaterials.

                                               • End consumers demand biodegradable products or made from
                                               renewable sources.




         Vinyl chloride PVC causes liver and kidney issues, as well as brain damage.

         Up to Trillion plastic bags (PE) are used yearly worldwide.

         Up to 400 Years time for plastic (PE) products to degrade.
What we do




        From your Idea to the finished Product !



             MATERIALS

           Bio Polymers
         Bio Compounds
           Bio Additives               PROCESS ENGINEERING
        Bio Masterbatches
           Formulation                          Injection
                                        Extrusion: profiles, tubes,       SERVICES &
           Certification
                                               sheets, film              ENGINEERING
                                                Blow film
                                             Blow moulding              Feasibility analysis
                                             Thermoforming                  Roll out plan
                                                                        Tools engineering
                                                                      Prototyping / Pre series
                                                                          Industrialisation
                                                                       Technical assistance
Services & Engineering




         Your successful product launched in 6 steps

                                                       Step 1: Feasibility analysis

                                                       Step 2: Extruded or injected prototypes or pre-
                                                       series

                                                       Step 3: Product and tools engineering

                                                       Step 4: Roll-out plan

                                                       Step 5: Industrialization

                                                       Step 6: Technical assistance

                                                       The staff of the Bio Apply Polymers meant to be a
                                                       reliable partner and combine all the various
                                                       activities to provide you in time.
Services & Engineering

         Your successful product launched in 6 steps


         Step 1: Feasibility analysis




                                              • we check your products requirements

                                              • propose a solution with one of our bio polymers

                                              • or a study for a customized bio polymer
                                              formulation
Services & Engineering

         Your successful product launched in 6 steps


         Step 2: Extruded or injected prototypes or pre-series

                                                      Tailor made solutions:

                                                      • You can perform a trial with our material on
                                                      your machines.

                                                      • We produce extruded or injected samples / pre
                                                      series on our machines or on our partners’
                                                      machines.

                                                      • We produce a prototype on a prototype tool.

                                                      • We produce a rapid prototype with SL/SLA
                                                      (Stereolithography),  SLS    (Selective  laser
                                                      sintering), FDM (Fused deposition modeling) or
                                                      Vacuum casting technology.

                                                      • We develop your prototypes to maximize your
                                                      chances for a successful product lunch.
Services & Engineering

         Your successful product launched in 6 steps


         Step 3: Product and tools engineering




                                                 For existing or new products our engineering
                                                 office develop your product and/or your new tool.
Services & Engineering

         Your successful product launched in 6 steps


         Step 4: Roll-out plan




                                              BioApply Polymers will also help you in setting
                                              up and deploying your roll out plan, from
                                              production to market introduction.
Services & Engineering

         Your successful product launched in 6 steps


         Step 5: Industrialization




                                              Through our global partners’ network, we
                                              integrate the right manufacturer for your eco
                                              product.
Services & Engineering

         Your successful product launched in 6 steps


         Step 6: Support & Technical assistance




                                                  Our application and process engineers are
                                                  dedicated to support you throughout your
                                                  project. BioApply Polymers is your privileged
                                                  point of contact.
Materials




            Bioplastics which substitute following fossil fuel plastics: HDPE, LDPE, PVC-U, PVC-P, PP, PET, ABS,
            TPE, TPU, etc.



            Bioplastics can resist to some acids, alcohol, oil, water, high UV resistant, etc.




            Proprietary, exclusive and other Compounds: Starch based, vegetable waste, wood based, natural
            fibres, PHA, PLA, copolyester, etc..



            Fields of processing: Injection moulding, extrusion of film, sheets, tubes, profiles, blow film, blow
            moulding, thermoforming, etc…



            Fields of application: Packaging, food industry, toys, automotive, medical, electrical, construction,
            agricultural, etc.
Materials




                 Bio Polymers          Standard fossil fuel polymers

                                       LD-PE – Low density polyethylene
     Soft




                                       TPE
                 BioS-US 10 – 500      TPU
                                       PVC-P (soft)
                                       MDPE
                 BioS-SO 520 – 800     PP
                                       HD-PE – High density polyethylene
     E-Modulus




                 BioS-FX 820 – 1500    PVC-U (rigid)
                                       PP
                                       HD-PE – High density polyethylene
                                       PVC-U (rigid)
                 BioS-SR 1520 – 2000   PP
                                       PET
                                       ABS
                                       HD-PE – High density polyethylene
     Rigid




                                       PVC-U (rigid)
                 BioS-RI 2020 – 4000
                                       PP
                 BioS-UR > 4020
                                       PET
                                       ABS
Masterbatches & Additives




         Bio compatible additives: Masterbatches, plasticizers, expansion agents, processing aids


                                                         • Masterbatches
                                                         • Powder colors
                                                         • Liquid colors
                                                         • Anti-static additives
                                                         • Light stabilizers
                                                         • Processing stabilizers
                                                         • Lubricant
                                                         • Anti-block and anti-slip agents
Biodegradability & Certifications




            Certifications: EN 13 432, EN 71-3 -9, LFGB, FDA, Respect Code, etc.

            Bioplastics with following environmental characteristics: Biodegradable, industrial compostable,
            nature compostable, water soluble, GMO free, non food


                                Biodegradability test                 Independent control and certification:


                                                                                           EN 13 432




       Test launch   +10 days       +20 days    +30 days   +40 days

       Weight loss    32,1%          55,7%         69%      90%
Process engineering – Injection moulding




         Injection moulding: Injected parts for packaging, cosmetic, food, toys, automotive, electronic,
         medical, etc.




                                             From the Idea                                          to the tests

                                        to the engineering                                           and set-up




                                                                                                  … and finally
                                                     to the
                                                                                                 the production
                                     mould manufacturing
                                                                                               of your product.
Process engineering – extrusion




         Extrusion: profiles, tubes, sheet, film, blow film, blow moulding, thermoforming




                                        If tubes or profiles                                 bottles or cans




                                                                                                or blow film

                                      sheet or casting film                                 with us you find

                                                                                               the solution.
One of our last applications with BioS




          BioCompound development & further enhancement of the flexibility by an appropriate sole design

                                                           BioSlipper: 1.4 billion Slipper a year Brand
                                                           looking for green solutions to add to their
                                                           Portfolio.

                                                           Longitudinal and lateral grooves lead to:

                                                           • higher flexibility
                                                           • reduced weight
                                                           • reduced risk for slipping
Some references




        We work to gain your trust in us
Awards:
   CTI Label
   Swiss Venture Leaders 2010
   SwissNex US Camp 2011
Member:
 SwissCleantech Association
 Kompost Verband
 Kunststoff Verband



BioApply Polymers GmbH                             BioApply US LLC

 33, Avenue du Mont Blanc   T.   (022) 311 88 11   Co/ Swissnex San Francisco   T. 619 246 97 94
 CH-1196 Gland                                     730 Montgomery Street
                                                   San francisco CA-94111

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BioApply Polymers 10 2011 English

  • 1. Bioplastics Solutions from the idea to the finished product
  • 2. Who we are BioApply Polymers is your one stop provider for your biomaterials based projects. • Founded in 2011. Based in Gland (VD) with industrial site in Büren a.A. (BE). Representative Offices in San Diego (US) and Dubai (UAE). • We combine forces of a polymer processing market leader and a pioneering bioproducts brand. • Proprietary and exclusive biocompound grades. • Product development, process engineering and prototyping.
  • 3. The pain and the opportunity Clear opportunity for Sustainable Solution • Increasing bans & restrictive regulations (PVC, EVA, PE). • Existing Market for biodegradable products +30% / year. • Governments and corporations shift towards biomaterials. • End consumers demand biodegradable products or made from renewable sources. Vinyl chloride PVC causes liver and kidney issues, as well as brain damage. Up to Trillion plastic bags (PE) are used yearly worldwide. Up to 400 Years time for plastic (PE) products to degrade.
  • 4. What we do From your Idea to the finished Product ! MATERIALS Bio Polymers Bio Compounds Bio Additives PROCESS ENGINEERING Bio Masterbatches Formulation Injection Extrusion: profiles, tubes, SERVICES & Certification sheets, film ENGINEERING Blow film Blow moulding Feasibility analysis Thermoforming Roll out plan Tools engineering Prototyping / Pre series Industrialisation Technical assistance
  • 5. Services & Engineering Your successful product launched in 6 steps Step 1: Feasibility analysis Step 2: Extruded or injected prototypes or pre- series Step 3: Product and tools engineering Step 4: Roll-out plan Step 5: Industrialization Step 6: Technical assistance The staff of the Bio Apply Polymers meant to be a reliable partner and combine all the various activities to provide you in time.
  • 6. Services & Engineering Your successful product launched in 6 steps Step 1: Feasibility analysis • we check your products requirements • propose a solution with one of our bio polymers • or a study for a customized bio polymer formulation
  • 7. Services & Engineering Your successful product launched in 6 steps Step 2: Extruded or injected prototypes or pre-series Tailor made solutions: • You can perform a trial with our material on your machines. • We produce extruded or injected samples / pre series on our machines or on our partners’ machines. • We produce a prototype on a prototype tool. • We produce a rapid prototype with SL/SLA (Stereolithography), SLS (Selective laser sintering), FDM (Fused deposition modeling) or Vacuum casting technology. • We develop your prototypes to maximize your chances for a successful product lunch.
  • 8. Services & Engineering Your successful product launched in 6 steps Step 3: Product and tools engineering For existing or new products our engineering office develop your product and/or your new tool.
  • 9. Services & Engineering Your successful product launched in 6 steps Step 4: Roll-out plan BioApply Polymers will also help you in setting up and deploying your roll out plan, from production to market introduction.
  • 10. Services & Engineering Your successful product launched in 6 steps Step 5: Industrialization Through our global partners’ network, we integrate the right manufacturer for your eco product.
  • 11. Services & Engineering Your successful product launched in 6 steps Step 6: Support & Technical assistance Our application and process engineers are dedicated to support you throughout your project. BioApply Polymers is your privileged point of contact.
  • 12. Materials Bioplastics which substitute following fossil fuel plastics: HDPE, LDPE, PVC-U, PVC-P, PP, PET, ABS, TPE, TPU, etc. Bioplastics can resist to some acids, alcohol, oil, water, high UV resistant, etc. Proprietary, exclusive and other Compounds: Starch based, vegetable waste, wood based, natural fibres, PHA, PLA, copolyester, etc.. Fields of processing: Injection moulding, extrusion of film, sheets, tubes, profiles, blow film, blow moulding, thermoforming, etc… Fields of application: Packaging, food industry, toys, automotive, medical, electrical, construction, agricultural, etc.
  • 13. Materials Bio Polymers Standard fossil fuel polymers LD-PE – Low density polyethylene Soft TPE BioS-US 10 – 500 TPU PVC-P (soft) MDPE BioS-SO 520 – 800 PP HD-PE – High density polyethylene E-Modulus BioS-FX 820 – 1500 PVC-U (rigid) PP HD-PE – High density polyethylene PVC-U (rigid) BioS-SR 1520 – 2000 PP PET ABS HD-PE – High density polyethylene Rigid PVC-U (rigid) BioS-RI 2020 – 4000 PP BioS-UR > 4020 PET ABS
  • 14. Masterbatches & Additives Bio compatible additives: Masterbatches, plasticizers, expansion agents, processing aids • Masterbatches • Powder colors • Liquid colors • Anti-static additives • Light stabilizers • Processing stabilizers • Lubricant • Anti-block and anti-slip agents
  • 15. Biodegradability & Certifications Certifications: EN 13 432, EN 71-3 -9, LFGB, FDA, Respect Code, etc. Bioplastics with following environmental characteristics: Biodegradable, industrial compostable, nature compostable, water soluble, GMO free, non food Biodegradability test Independent control and certification: EN 13 432 Test launch +10 days +20 days +30 days +40 days Weight loss 32,1% 55,7% 69% 90%
  • 16. Process engineering – Injection moulding Injection moulding: Injected parts for packaging, cosmetic, food, toys, automotive, electronic, medical, etc. From the Idea to the tests to the engineering and set-up … and finally to the the production mould manufacturing of your product.
  • 17. Process engineering – extrusion Extrusion: profiles, tubes, sheet, film, blow film, blow moulding, thermoforming If tubes or profiles bottles or cans or blow film sheet or casting film with us you find the solution.
  • 18. One of our last applications with BioS BioCompound development & further enhancement of the flexibility by an appropriate sole design BioSlipper: 1.4 billion Slipper a year Brand looking for green solutions to add to their Portfolio. Longitudinal and lateral grooves lead to: • higher flexibility • reduced weight • reduced risk for slipping
  • 19. Some references We work to gain your trust in us
  • 20. Awards: CTI Label Swiss Venture Leaders 2010 SwissNex US Camp 2011 Member: SwissCleantech Association Kompost Verband Kunststoff Verband BioApply Polymers GmbH BioApply US LLC 33, Avenue du Mont Blanc T. (022) 311 88 11 Co/ Swissnex San Francisco T. 619 246 97 94 CH-1196 Gland 730 Montgomery Street San francisco CA-94111