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Malting sustainable + innovative part 2
1. Can steep water be re-used?
Carbon Cost of Water Treatment
Electricity
for RO
TREATING RECYCLED treatment
FRESH WATER 1.23kg CO2 Use of
WATER: SAVES: eq/tonne green
1.2kg CO2 0.83kg CO2 electricity
eq/tonne could offset
eq/tonne
this carbon
cost
CARBON
COST
CARBON COST?
EXTRA
0.4kg CO2
eq/tonne A very delicate
balancing act in
Potential to save up to 70% of process water order to preserve
BUT this comes at a carbon cost our planet’s
resources
2. SWAN Project – 3 years ago looked
unlikely, but now plants being installed
Commercial Trial Was
Successful!
Membrane Bioreactor
linked to Reverse
Osmosis is an
acceptable technology
for producing recycled
water for malting.
Malts made with
recycled water
produced malts and
beers of the highest
Why now? quality.
Inability to discharge to local sewer
Lack of water supply
Where?
S Africa; Australia; China; Holland; UK
6. Carbon Footprint Calculation: Barley to Brewery/Distillery
(Scope 1 and 2) – Different methodologies agree well
Fuel 17%
N2O from
Soil 35%
N fertiliser
48% Overall
only
6%
different
7. Low Carbon Malt Commitment
We are committed to producing 100% low carbon malt
using low carbon options to make a significant impact
on our supply chain carbon footprint.
WE HAVE CALCULATED OUR CARBON FOOTPRINT
8. Why grow Malting Barley?
MARKET
RISK Niche
Higher risk in market, locally
hitting spec and influenced
quality
YIELD LOCATION
Distance from
Lower yields
maltings:
require higher
Most on the East
premiums
PRICE ROTATION
Biggest driver Winter used to
RISK / REWARD fit with other
Area planted crops
Supply
HARVEST
continuity SOIL TYPE PRESSURE
Lighter land best Rapid move if
Wolds; Norfolk OSR follows;
Store availability
9. Relative incomes makes barley hard to get grown
1st Winter 1st Winter Winter Winter Spring
Wheat Wheat Barley Barley Barley
FEED MILLING FEED MALTING MALTING
Variable inputs:
Seed, NPKS, £598 £663 £545 £465 £382
Spraying (per ha)
Revenue incl SFP
and straw £1526 £1641 £1416 £1228 £1175
(per ha)
GROSS MARGIN
incl SFP £928 £978 £871 £763 £793
(per ha)
COST
per tonne £120 £133 £120 £171 £161
NET PROFIT
(per hectare) £174 £225 £122 £37 £122
10. Compost, Biosludge, Sewage Sludge - aren’t
they all the same? NO!!
Sewage Sludge if
untreated is clearly a
risky product
If treated properly there
is no reason to believe it
is not safe to use IF
CERTIFIED
BUT… we are treading
carefully and using the
least controversial
alternate fertiliser
11. Compost is not a waste if PAS100
Compost is analysed for the following:
Pathogens: E. Coli, Salmonella
Physical contamination: Glass, Stone, Plastic
Weed seeds
Metals: Cd, Cr, Cu, Pb, Hg, Ni, Zn
Muntons specify PAS100 +
We cannot accept composted material that
has been derived from onions, leeks or
garlic, or anything else that generates a
strong taint
13. Muntons Farming Carbon Footprint Calculator
We used PAS 2050 to establish some ground rules
Originally used the MAGB carbon footprint model
Now enhanced that using the ECOINVENT database and LCA
Selected the top 10 influencers on farm
Purpose to demonstrate which actions are worthwhile and
to get farmers involved in a practical debate
Link to Muntons Environment Documents and the Farming Carbon Footprint Calculator:
http://www.muntons.com/about/environment.asp