Hydropalat® WE 3500: New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings
Presentation held by Lars Hoffmann at European Coatings Show March 19th -21st 2013, Nuremberg
More info: http://basf.com/ecs
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New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings
1. Hydropalat® WE 3500
New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased
industrial coatings
Formulation Additives, Lars Hoffmann
European Coatings Show
March 19th -21st 2013, Nuremberg
8. Content
Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings
Wetting agents and surface modifiers – Basic definitions
Wetting agents and surface modifiers – Requirements
Hydropalat® WE 3500 – Proven Performance
Summary
Back-up
8
9. Hydropalat® WE 3500
Benefits
Performance highlights Environmental aspects
Excellent substrate wetting Solvent-free
Excellent surface leveling APEO-free
Anti-cratering Based on (short chain) perfluorinated building
blocks (PFOA-free)
Low foam stabilization
Excellent intercoat adhesion
Polymer based
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10. Content
Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings
Wetting agents and surface modifiers – Basic definitions
Wetting agents and surface modifiers – Requirements
Hydropalat® WE 3500 – Proven Performance
Summary
Back-up
10
11. Performance tests – Tested systems
Industrial Coatings Applications
Test system Dispersion
Luhydran® S 938T and
2-Pack waterbased PU
Basonat® W 180 PC
1-Pack waterbased acrylic Acronal® Pro 761
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12. Performance tests – Tested systems
Name Active content [wt%] Chemistry
Hydropalat® WE 3500 56 Fluorocarbon-modified polyacrylate
Hydropalat® WE 3370
60 Fluorocarbon-modified polyacrylate
(Efka® 3570 N)
Highly fluoro-modified acrylic copolymer;
Product A 55
neutralized by amine
Product B
Industrial Coatings Applications 50 Acrylic resin amine neutralized, fluorinated
Product C 90 Non-ionic polymeric fluorochemical
Remark: concentration calculated active on total formulation
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13. Performance tests – Test methods
Test Method
Samples stirred for 6 minutes@5000 rpm followed by measurement of weight and volume
Foam behavior
using a graduated cylinder
Assessment 1: Wetting limits
Spray application of an increasing film thickness (wedge) on coil coated Al panels, measurement
of the lowest film thickness when the substrate is completely wetted
Substrate wetting
Assessment 2: Wetting behavior on pretreated PE-foil
Spiral coater application on pretreated PE-foil (solution of a release agent),
assessment of wetting defects after film drying
Post contamination of the formulations with mod. PDMS, spiral coater application on PE-foil, judgment
Anti-cratering
of craters after film drying
Automatic spray application on coil coated Al panels, dry film thickness at 30-35µm, measurement
Leveling
of w-values as well as LW/SW with wave-scan DOI
Spiral coater application on e-coat panels, curing at relevant temperatures, humidity cabinet for 5 days,
Intercoat adhesion
after 1d at standard conditions cross-hatch adhesion test
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14. Test methods
Wetting limits
high Wetting limits
Spray application of an Wetting limit
increasing film thickness
(wedge) on coil coated
aluminum panels,
measurement of the
Film lowest film thickness
thickness when the substrate
is completely wetted
low
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15. Performance tests 2-pack wb PU
Wetting limits
35
30
Film thickness [µm]
25
20
15
10
Incorporation 0.1wt%
5 issue 0.5wt%
0 1.0wt%
Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C
(Efka 3570 N)
Hydropalat WE 3500 shows excellent wetting performance
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16. Performance tests 2-pack wb PU
Intercoat adhesion
Cross hatch adhesion test
With Hydropalat WE 3500 With competition product B
[GT] = 0 [GT] = 0
Spiral coater application on ED-coat panels, Curing at 140 °C
Humidity cabinet for 5 days
Hydropalat® WE 3500 shows excellent intercoat adhesion.
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17. Performance tests 2-pack wb PU
Foam stabilization
0,6
0,5
Foam density [g/ml]
0,4
0,3
0,2
0,1
0
0 0,1 0,5 0,1 0,5 0,1 0,5 0,1 0,5 0,1 0,5
Blank Hydropalat Int. benchmark Product A Product B Product C
WE 3500
Hydropalat WE 3500 reduces the foam formation in comparison to fluoro surfactant
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18. Performance tests 1-pack acrylic
Substrate wetting - Spiral coater application
on contaminated PET foil
9
Wetting performance ranking
8
7
6
5
4
3
2
Formulations tinted
1
with a blue pigment
0
concentrate for better Blank Hydropalat Hydropalat WE Product A Product B Product C
WE 3500 3370
visualization (Efka 3570 N)
1 = good wetting, 8 = no wetting 0.1wt% 0.5wt% 1.0wt%
Hydropalat® WE 3500 shows excellent substrate wetting.
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19. Performance tests 1-pack acrylic
Foam stabilization
0,8
0,7
Foam density [g/ml]
0,6
0,5
0,4
0,3
0,2
0.1wt% 0.5wt%
0,1
1.0wt%
0
Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C
(Efka 3570 N)
Hydropalat® WE 3500 shows comparable foam stabilization to the blank
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20. Performance tests 1-pack acrylic
Anti-crater performance
8
Anti-cratering performance ranking
7
6
5
4
3
2
0.1wt%
1 0.5wt%
0 1.0wt%
Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C
(Efka 3570 N)
Hydropalat® WE 3500 shows excellent anti-crater performance
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21. Performance tests 1-pack acrylic
Leveling performance – SW/LW
45 45
40 40
35 35
LW/SW at 30-35µm
LW/SW at 30-35µm
30 30
25 25
20 20 Matting at
higher dosage
15 15 level
10 10
5 5
0 0
Blank Hydropalat WE Hydropalat WE Product A Product B Product C Blank Hydropalat WE Hydropalat WE Product A Product B Product C
3500 3370 3500 3370
(Efka 3570 N) (Efka 3570 N)
SW - 0.1wt% LW - 0.1wt% SW - 1.0wt% LW - 1.0wt%
Hydropalat® WE 3500 decreases SW and LW values
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22. Performance tests 1-pack acrylic
Leveling performance – w-values
60 60
1.0wt%
50 0.1wt% 50
W-values at 30-35µm
W-values at 30-35µm
40 40
30 30
20 20
10 10
0 0
Wa 0.1-0.3mm Wb 0.3-1.0mm Wc 1-3mm Wd 3-10mm We 10-30mm Wa 0.1-0.3mm Wb 0.3-1.0mm Wc 1-3mm Wd 3-10mm We 10-30mm
Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C
(Efka 3570 N)
Hydropalat® WE 3500 shows exellent leveling performance
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23. Content
Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings
Wetting agents and surface modifiers – Basic definitions
Wetting agents and surface modifiers – Requirements
Hydropalat® WE 3500 – Proven Performance
Summary
Back-up
23
24. Hydropalat® WE 3500
Waterbased wetting and leveling agent
Excellent substrate wetting and surface leveling
Anti-cratering
Low foam stabilization
Excellent intercoat adhesion
Designed for high-end water based industrial coatings applications
Proven performance for 2-Pack waterbased PU and
1-Pack waterbased acrylic
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25. With Hydropalat® WE 3500 added to our
range of little helpers ...
... we can help you achieve more!!
For more details meet us at our booth in hall 7A-523, please
little helpers love
great achievements
Formulation Additives by BASF
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26. Disclaimer
Safety
When handling the mentioned products, please comply with the advice and information given
in the safety data sheets and observe protective and workplace hygiene measures adequate for
handling chemicals.
Note
The data contained in this publication are based on our current knowledge and experience. In view of the many
factors that may affect processing and application of our products, these data do not relieve processors from
carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties,
nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions,
weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality
of the product. The agreed contractual quality of the product results exclusively from the statements made in the
product specification. It is the responsibility of the recipient of our product to ensure that any proprietary rights and
existing laws and legislation are observed.
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27. Content
Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings
Wetting agents and surface modifiers – Basic definitions
Wetting agents and surface modifiers – Requirements
Hydropalat® WE 3500 – Proven Performance
Summary
Back-up
27
28. Wetting agents and surface modifiers
BASF portfolio
Product Range Product Range
Chemistry Characteristics
old name new name
Alkoxylated and low foaming substrate wetting agents
Hydropalat® Hydropalat®
ethoxylated surfactants for water borne applications
Hydropalat®
Hydropalat® Substrate wetting agents with generally very low static
Silicone surfactants Perenol® S
Efka® surface tension
Efka®
Cost effective substrate wetting agent with excellent
Sulfosuccinates Hydropalat® Hydropalat®
dynamic surface tension decrease
(Fluorinated) Perenol F® Efka® high performance acrylate leveling agents for water borne
polyacrylates Efka® Hydropalat® and solvent borne applications
Starshaped Polymers Starfactant® Hydropalat® Wetting agents based on special polymers
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