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Hydropalat® WE 3500
New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased
industrial coatings




Formulation Additives, Lars Hoffmann
European Coatings Show

March 19th -21st 2013, Nuremberg
Formulation Additives:
Our comprehensive product portfolio
                                                      Wetting agents and
 Dispersing agents   Defoamers   Rheology modifiers                        Film-forming agents
                                                       surface modifiers




                                                                                                 2
Formulation Additives:
Brand portfolio

                                              Non-aqueous
                          Water based        (solvent based)

 Dispersing agents    Dispex®/Dispex®Ultra       Efka®


    Defoamers         Foamaster®/FoamStar®       Efka®

                        Rheovis® (organic)
Rheology modifiers                               Efka®
                         Attagel® (clays)

Wetting agents and
                           Hydropalat®           Efka®
 surface modifiers

Film-forming agents         Loxanol®             Efka®




                                                               3
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         4
Hydropalat® WE 3500
Waterbased wetting and leveling agent
 Excellent substrate wetting and surface leveling
 Anti-cratering
 Low foam stabilization
 Excellent intercoat adhesion
 Designed for high-end water based industrial coatings applications
 Proven performance for 2-Pack waterbased PU,
  1-Pack waterbased alkyd, 1-Pack waterbased acrylic




                                                                       5
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         6
Wetting agents and surface modifiers
Basic definitions




                                       7
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         8
Hydropalat® WE 3500
Benefits
Performance highlights           Environmental aspects
 Excellent substrate wetting     Solvent-free
 Excellent surface leveling      APEO-free
 Anti-cratering                  Based on (short chain) perfluorinated building
                                   blocks (PFOA-free)
 Low foam stabilization
 Excellent intercoat adhesion
 Polymer based




                                                                                    9
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         10
Performance tests – Tested systems

Industrial Coatings Applications
 Test system                       Dispersion

                                   Luhydran® S 938T and
 2-Pack waterbased PU
                                   Basonat® W 180 PC

 1-Pack waterbased acrylic         Acronal® Pro 761




                                                          11
Performance tests – Tested systems
 Name                        Active content [wt%]      Chemistry

 Hydropalat® WE 3500                       56          Fluorocarbon-modified polyacrylate

 Hydropalat® WE 3370
                                           60          Fluorocarbon-modified polyacrylate
 (Efka® 3570 N)
                                                       Highly fluoro-modified acrylic copolymer;
 Product A                                 55
                                                       neutralized by amine
 Product B
Industrial Coatings Applications           50          Acrylic resin amine neutralized, fluorinated
 Product C                                 90          Non-ionic polymeric fluorochemical

Remark: concentration calculated active on total formulation




                                                                                                      12
Performance tests – Test methods
Test                 Method

                     Samples stirred for 6 minutes@5000 rpm followed by measurement of weight and volume
Foam behavior
                     using a graduated cylinder

                     Assessment 1: Wetting limits
                     Spray application of an increasing film thickness (wedge) on coil coated Al panels, measurement
                     of the lowest film thickness when the substrate is completely wetted
Substrate wetting
                     Assessment 2: Wetting behavior on pretreated PE-foil
                     Spiral coater application on pretreated PE-foil (solution of a release agent),
                     assessment of wetting defects after film drying

                     Post contamination of the formulations with mod. PDMS, spiral coater application on PE-foil, judgment
Anti-cratering
                     of craters after film drying

                     Automatic spray application on coil coated Al panels, dry film thickness at 30-35µm, measurement
Leveling
                     of w-values as well as LW/SW with wave-scan DOI

                     Spiral coater application on e-coat panels, curing at relevant temperatures, humidity cabinet for 5 days,
Intercoat adhesion
                     after 1d at standard conditions cross-hatch adhesion test

                                                                                                                                 13
Test methods
Wetting limits
      high       Wetting limits
                 Spray application of an     Wetting limit
                 increasing film thickness
                 (wedge) on coil coated
                 aluminum panels,
                 measurement of the
     Film        lowest film thickness
thickness        when the substrate
                 is completely wetted




       low
                                                             14
Performance tests 2-pack wb PU
Wetting limits
                      35

                      30
Film thickness [µm]




                      25

                      20

                      15

                      10

                                                                           Incorporation                            0.1wt%
                      5                                                    issue                                    0.5wt%

                      0                                                                                             1.0wt%
                           Blank   Hydropalat WE 3500 Hydropalat WE 3370        Product A   Product B   Product C
                                                         (Efka 3570 N)




         Hydropalat WE 3500 shows excellent wetting performance
                                                                                                                             15
Performance tests 2-pack wb PU
Intercoat adhesion
                                       Cross hatch adhesion test




                       With Hydropalat WE 3500        With competition product B
                               [GT] = 0                       [GT] = 0

Spiral coater application on ED-coat panels, Curing at 140 °C
Humidity cabinet for 5 days

 Hydropalat® WE 3500 shows excellent intercoat adhesion.
                                                                                   16
Performance tests 2-pack wb PU
Foam stabilization
                      0,6


                      0,5
Foam density [g/ml]




                      0,4


                      0,3


                      0,2


                      0,1


                       0
                             0      0,1            0,5   0,1          0,5   0,1               0,5   0,1               0,5   0,1               0,5
                            Blank         Hydropalat      Int. benchmark          Product A               Product B               Product C
                                          WE 3500



          Hydropalat WE 3500 reduces the foam formation in comparison to fluoro surfactant
                                                                                                                                                    17
Performance tests 1-pack acrylic
Substrate wetting - Spiral coater application
on contaminated PET foil
                                                       9




                         Wetting performance ranking
                                                       8
                                                       7
                                                       6
                                                       5
                                                       4
                                                       3
                                                       2
Formulations tinted
                                                       1
with a blue pigment
                                                       0
concentrate for better                                            Blank           Hydropalat   Hydropalat WE     Product A     Product B     Product C
                                                                                   WE 3500         3370
visualization                                                                                  (Efka 3570 N)

                                                           1 = good wetting, 8 = no wetting                    0.1wt%        0.5wt%        1.0wt%



 Hydropalat® WE 3500 shows excellent substrate wetting.
                                                                                                                                                         18
Performance tests 1-pack acrylic
Foam stabilization
                      0,8

                      0,7
Foam density [g/ml]




                      0,6

                      0,5

                      0,4

                      0,3

                      0,2
                                                                                                                0.1wt%   0.5wt%
                      0,1
                                                                                                                1.0wt%
                       0
                            Blank   Hydropalat WE 3500 Hydropalat WE 3370   Product A   Product B   Product C
                                                          (Efka 3570 N)




          Hydropalat® WE 3500 shows comparable foam stabilization to the blank
                                                                                                                                  19
Performance tests 1-pack acrylic
Anti-crater performance
                                     8
Anti-cratering performance ranking




                                     7

                                     6

                                     5

                                     4

                                     3

                                     2
                                                                                                                             0.1wt%
                                     1                                                                                       0.5wt%
                                     0                                                                                       1.0wt%
                                         Blank   Hydropalat WE 3500 Hydropalat WE 3370   Product A   Product B   Product C
                                                                       (Efka 3570 N)




                    Hydropalat® WE 3500 shows excellent anti-crater performance
                                                                                                                                      20
Performance tests 1-pack acrylic
Leveling performance – SW/LW
                   45                                                                                                 45

                   40                                                                                                 40

                   35                                                                                                 35
LW/SW at 30-35µm




                                                                                                   LW/SW at 30-35µm
                   30                                                                                                 30

                   25                                                                                                 25

                   20                                                                                                 20                           Matting at
                                                                                                                                                 higher dosage
                   15                                                                                                 15                             level
                   10                                                                                                 10

                    5                                                                                                  5

                    0                                                                                                  0
                        Blank    Hydropalat WE Hydropalat WE   Product A   Product B   Product C                           Blank   Hydropalat WE Hydropalat WE   Product A   Product B   Product C
                                     3500          3370                                                                                3500          3370
                                               (Efka 3570 N)                                                                                     (Efka 3570 N)


                        SW - 0.1wt%          LW - 0.1wt%                                                                   SW - 1.0wt%         LW - 1.0wt%




          Hydropalat® WE 3500 decreases SW and LW values
                                                                                                                                                                                                     21
Performance tests 1-pack acrylic
Leveling performance – w-values
                      60                                                                                                          60

                                                                                                                                           1.0wt%
                      50                             0.1wt%                                                                       50




                                                                                                            W-values at 30-35µm
W-values at 30-35µm




                      40                                                                                                          40


                      30                                                                                                          30


                      20                                                                                                          20


                      10                                                                                                          10


                       0                                                                                                           0
                           Wa 0.1-0.3mm    Wb 0.3-1.0mm     Wc 1-3mm       Wd 3-10mm   We 10-30mm                                      Wa 0.1-0.3mm Wb 0.3-1.0mm   Wc 1-3mm   Wd 3-10mm       We 10-30mm




                                   Blank                  Hydropalat WE 3500           Hydropalat WE 3370                                Product A            Product B           Product C
                                                                                       (Efka 3570 N)




            Hydropalat® WE 3500 shows exellent leveling performance
                                                                                                                                                                                                           22
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         23
Hydropalat® WE 3500
Waterbased wetting and leveling agent
 Excellent substrate wetting and surface leveling
 Anti-cratering
 Low foam stabilization
 Excellent intercoat adhesion
 Designed for high-end water based industrial coatings applications
 Proven performance for 2-Pack waterbased PU and
  1-Pack waterbased acrylic




                                                                       24
With Hydropalat® WE 3500 added to our
range of little helpers ...

          ... we can help you achieve more!!
          For more details meet us at our booth in hall 7A-523, please




          little helpers love
          great achievements
          Formulation Additives by BASF
                                                                         25
Disclaimer

Safety
When handling the mentioned products, please comply with the advice and information given
in the safety data sheets and observe protective and workplace hygiene measures adequate for
handling chemicals.


Note
The data contained in this publication are based on our current knowledge and experience. In view of the many
factors that may affect processing and application of our products, these data do not relieve processors from
carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties,
nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions,
weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality
of the product. The agreed contractual quality of the product results exclusively from the statements made in the
product specification. It is the responsibility of the recipient of our product to ensure that any proprietary rights and
existing laws and legislation are observed.


                                                                                                                            26
Content

Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate
wetting and leveling agent for high-end waterbased industrial coatings

Wetting agents and surface modifiers – Basic definitions

Wetting agents and surface modifiers – Requirements

Hydropalat® WE 3500 – Proven Performance

Summary

Back-up

                                                                         27
Wetting agents and surface modifiers
BASF portfolio
                          Product Range   Product Range
Chemistry                                                 Characteristics
                          old name        new name

Alkoxylated and                                           low foaming substrate wetting agents
                          Hydropalat®     Hydropalat®
ethoxylated surfactants                                   for water borne applications

                          Hydropalat®
                                          Hydropalat®     Substrate wetting agents with generally very low static
Silicone surfactants      Perenol® S
                                          Efka®           surface tension
                          Efka®

                                                          Cost effective substrate wetting agent with excellent
Sulfosuccinates           Hydropalat®     Hydropalat®
                                                          dynamic surface tension decrease

(Fluorinated)             Perenol F®      Efka®           high performance acrylate leveling agents for water borne
polyacrylates             Efka®           Hydropalat®     and solvent borne applications


Starshaped Polymers       Starfactant®    Hydropalat®     Wetting agents based on special polymers

                                                                                                                      28

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New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings

  • 1. Hydropalat® WE 3500 New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Formulation Additives, Lars Hoffmann European Coatings Show March 19th -21st 2013, Nuremberg
  • 2. Formulation Additives: Our comprehensive product portfolio Wetting agents and Dispersing agents Defoamers Rheology modifiers Film-forming agents surface modifiers 2
  • 3. Formulation Additives: Brand portfolio Non-aqueous Water based (solvent based) Dispersing agents Dispex®/Dispex®Ultra Efka® Defoamers Foamaster®/FoamStar® Efka® Rheovis® (organic) Rheology modifiers Efka® Attagel® (clays) Wetting agents and Hydropalat® Efka® surface modifiers Film-forming agents Loxanol® Efka® 3
  • 4. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 4
  • 5. Hydropalat® WE 3500 Waterbased wetting and leveling agent  Excellent substrate wetting and surface leveling  Anti-cratering  Low foam stabilization  Excellent intercoat adhesion  Designed for high-end water based industrial coatings applications  Proven performance for 2-Pack waterbased PU, 1-Pack waterbased alkyd, 1-Pack waterbased acrylic 5
  • 6. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 6
  • 7. Wetting agents and surface modifiers Basic definitions 7
  • 8. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 8
  • 9. Hydropalat® WE 3500 Benefits Performance highlights Environmental aspects  Excellent substrate wetting  Solvent-free  Excellent surface leveling  APEO-free  Anti-cratering  Based on (short chain) perfluorinated building blocks (PFOA-free)  Low foam stabilization  Excellent intercoat adhesion  Polymer based 9
  • 10. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 10
  • 11. Performance tests – Tested systems Industrial Coatings Applications Test system Dispersion Luhydran® S 938T and 2-Pack waterbased PU Basonat® W 180 PC 1-Pack waterbased acrylic Acronal® Pro 761 11
  • 12. Performance tests – Tested systems Name Active content [wt%] Chemistry Hydropalat® WE 3500 56 Fluorocarbon-modified polyacrylate Hydropalat® WE 3370 60 Fluorocarbon-modified polyacrylate (Efka® 3570 N) Highly fluoro-modified acrylic copolymer; Product A 55 neutralized by amine Product B Industrial Coatings Applications 50 Acrylic resin amine neutralized, fluorinated Product C 90 Non-ionic polymeric fluorochemical Remark: concentration calculated active on total formulation 12
  • 13. Performance tests – Test methods Test Method Samples stirred for 6 minutes@5000 rpm followed by measurement of weight and volume Foam behavior using a graduated cylinder Assessment 1: Wetting limits Spray application of an increasing film thickness (wedge) on coil coated Al panels, measurement of the lowest film thickness when the substrate is completely wetted Substrate wetting Assessment 2: Wetting behavior on pretreated PE-foil Spiral coater application on pretreated PE-foil (solution of a release agent), assessment of wetting defects after film drying Post contamination of the formulations with mod. PDMS, spiral coater application on PE-foil, judgment Anti-cratering of craters after film drying Automatic spray application on coil coated Al panels, dry film thickness at 30-35µm, measurement Leveling of w-values as well as LW/SW with wave-scan DOI Spiral coater application on e-coat panels, curing at relevant temperatures, humidity cabinet for 5 days, Intercoat adhesion after 1d at standard conditions cross-hatch adhesion test 13
  • 14. Test methods Wetting limits high Wetting limits Spray application of an Wetting limit increasing film thickness (wedge) on coil coated aluminum panels, measurement of the Film lowest film thickness thickness when the substrate is completely wetted low 14
  • 15. Performance tests 2-pack wb PU Wetting limits 35 30 Film thickness [µm] 25 20 15 10 Incorporation 0.1wt% 5 issue 0.5wt% 0 1.0wt% Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C (Efka 3570 N) Hydropalat WE 3500 shows excellent wetting performance 15
  • 16. Performance tests 2-pack wb PU Intercoat adhesion Cross hatch adhesion test With Hydropalat WE 3500 With competition product B [GT] = 0 [GT] = 0 Spiral coater application on ED-coat panels, Curing at 140 °C Humidity cabinet for 5 days Hydropalat® WE 3500 shows excellent intercoat adhesion. 16
  • 17. Performance tests 2-pack wb PU Foam stabilization 0,6 0,5 Foam density [g/ml] 0,4 0,3 0,2 0,1 0 0 0,1 0,5 0,1 0,5 0,1 0,5 0,1 0,5 0,1 0,5 Blank Hydropalat Int. benchmark Product A Product B Product C WE 3500 Hydropalat WE 3500 reduces the foam formation in comparison to fluoro surfactant 17
  • 18. Performance tests 1-pack acrylic Substrate wetting - Spiral coater application on contaminated PET foil 9 Wetting performance ranking 8 7 6 5 4 3 2 Formulations tinted 1 with a blue pigment 0 concentrate for better Blank Hydropalat Hydropalat WE Product A Product B Product C WE 3500 3370 visualization (Efka 3570 N) 1 = good wetting, 8 = no wetting 0.1wt% 0.5wt% 1.0wt% Hydropalat® WE 3500 shows excellent substrate wetting. 18
  • 19. Performance tests 1-pack acrylic Foam stabilization 0,8 0,7 Foam density [g/ml] 0,6 0,5 0,4 0,3 0,2 0.1wt% 0.5wt% 0,1 1.0wt% 0 Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C (Efka 3570 N) Hydropalat® WE 3500 shows comparable foam stabilization to the blank 19
  • 20. Performance tests 1-pack acrylic Anti-crater performance 8 Anti-cratering performance ranking 7 6 5 4 3 2 0.1wt% 1 0.5wt% 0 1.0wt% Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C (Efka 3570 N) Hydropalat® WE 3500 shows excellent anti-crater performance 20
  • 21. Performance tests 1-pack acrylic Leveling performance – SW/LW 45 45 40 40 35 35 LW/SW at 30-35µm LW/SW at 30-35µm 30 30 25 25 20 20 Matting at higher dosage 15 15 level 10 10 5 5 0 0 Blank Hydropalat WE Hydropalat WE Product A Product B Product C Blank Hydropalat WE Hydropalat WE Product A Product B Product C 3500 3370 3500 3370 (Efka 3570 N) (Efka 3570 N) SW - 0.1wt% LW - 0.1wt% SW - 1.0wt% LW - 1.0wt% Hydropalat® WE 3500 decreases SW and LW values 21
  • 22. Performance tests 1-pack acrylic Leveling performance – w-values 60 60 1.0wt% 50 0.1wt% 50 W-values at 30-35µm W-values at 30-35µm 40 40 30 30 20 20 10 10 0 0 Wa 0.1-0.3mm Wb 0.3-1.0mm Wc 1-3mm Wd 3-10mm We 10-30mm Wa 0.1-0.3mm Wb 0.3-1.0mm Wc 1-3mm Wd 3-10mm We 10-30mm Blank Hydropalat WE 3500 Hydropalat WE 3370 Product A Product B Product C (Efka 3570 N) Hydropalat® WE 3500 shows exellent leveling performance 22
  • 23. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 23
  • 24. Hydropalat® WE 3500 Waterbased wetting and leveling agent  Excellent substrate wetting and surface leveling  Anti-cratering  Low foam stabilization  Excellent intercoat adhesion  Designed for high-end water based industrial coatings applications  Proven performance for 2-Pack waterbased PU and 1-Pack waterbased acrylic 24
  • 25. With Hydropalat® WE 3500 added to our range of little helpers ... ... we can help you achieve more!! For more details meet us at our booth in hall 7A-523, please little helpers love great achievements Formulation Additives by BASF 25
  • 26. Disclaimer Safety When handling the mentioned products, please comply with the advice and information given in the safety data sheets and observe protective and workplace hygiene measures adequate for handling chemicals. Note The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. The agreed contractual quality of the product results exclusively from the statements made in the product specification. It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed. 26
  • 27. Content Hydropalat® WE 3500 – New fluoro-polyacrylate based substrate wetting and leveling agent for high-end waterbased industrial coatings Wetting agents and surface modifiers – Basic definitions Wetting agents and surface modifiers – Requirements Hydropalat® WE 3500 – Proven Performance Summary Back-up 27
  • 28. Wetting agents and surface modifiers BASF portfolio Product Range Product Range Chemistry Characteristics old name new name Alkoxylated and low foaming substrate wetting agents Hydropalat® Hydropalat® ethoxylated surfactants for water borne applications Hydropalat® Hydropalat® Substrate wetting agents with generally very low static Silicone surfactants Perenol® S Efka® surface tension Efka® Cost effective substrate wetting agent with excellent Sulfosuccinates Hydropalat® Hydropalat® dynamic surface tension decrease (Fluorinated) Perenol F® Efka® high performance acrylate leveling agents for water borne polyacrylates Efka® Hydropalat® and solvent borne applications Starshaped Polymers Starfactant® Hydropalat® Wetting agents based on special polymers 28