2. Driving Innovation through
Carbon Reduction
ICE/APM Prestige lecture
Chris Newsome
Director of Asset Management
Anglian Water
1st July 2013
3.
4. Our Love Every Drop goals
Backed up by over
100 commitments
and measures
5. Halve our
embodied carbon
in new assets we
build by 2015
from a 2010
baseline
Reduce our
operational
carbon emissions
by 10% in real
terms by 2015
from 2010
baseline
6. Moving beyond
operational carbon
Operational carbon
Embodied carbon
Most forward looking
organisations are
reducing operational
carbon.
Leading organisations
are reducing embodied
and operational
487,659 Tonnes annual greenhouse gas
emissions (of CO2e)
£45,568bn Gross asset value (replacement
cost)
Around 2bn 5 year capital investment
Our carbon
footprint
7. Managing Embodied
Carbon
Don’t build
Build less
Use materials with
lower
embodied carbon
Use fewer materials/reduce
waste
Process
Tools
Governanc
e
Perceived
barriers
???
8. Belief – Back of a ‘fag packet’
calculation and a public
platform
• Example HPPE SDR17 in road
• Pipe material only 11% of total
CO2e
• 89% for excavation, laying,
backfill
Pipe Material
Excavation
Laying
Backfill and re-
instatement
B
D
C
Ground level
Pipe OD
C1
C2
C3
C4
D1
10. 10
Proof of Concept – ‘Our First Standard
Product’ : the Wootton booster…….
Simplified design process and
procurement
Installation reduced from 15
days to 1 day
Reduced waste and re-work
Time on site reduced by 50% -
3 weeks
Highest quality, consistently, at
a lower cost
Health & Safety risks reduced
11. 11
Orthophosphoric acid dosing
The Mark II product provides a reduced footprint dosing
plant. Savings are made by buying in bulk (enabled by
programme visibility) and by reducing the amount of
design, installation and commissioning.
Saving of 23% on the cost of the product core
Saving of ~10% on embodied carbon
AMP 5 Standard Products :
Focus on Carbon & Cost
Air valves
Smaller and lighter than traditional AVs and more
efficient.
Saving of 36% on the cost of the product core
Saving of 93% on embodied carbon
Valve chambers
A telescopic sheath for the valve spindle eliminates the
need for a traditional chamber and reduces installation
time.
Saving of 50% on the cost of the product core
Saving of 27% on embodied carbon
P removal
1 tank instead of 2 and reduced footprint.
Saving of greater than 15% on product core
Targeting 50% reduction in embodied carbon
High efficiency aeration
Approximately 30% less air is needed with this
product, resulting in corresponding lower energy
requirements for the blowers.
Savings of 86% on Whole Life Cost
Savings of 25% on Whole Life Carbon
Polydosing
Cost saving of 15% on product core
Saving of 12% on embodied carbon
12. Precast concrete
Precast concrete units provide a more cost
effective solution than plastic for certain
ground conditions.
28% cost saving
19% reduction in embodied carbon
(50% reduction with cement replacement)
Structured plastic with conventional
bedding
Lower cost solution with lower embodied
carbon, but still requires bedding and surround
to be craned into position.
34% cost saving
39% reduction in embodied carbon
Conventional in-situ reinforced concrete
Conventional techniques are labour and materials intensive.
Structured plastic in curved trench
A specially fabricated bucket enables a curved-
bottom trench to be dug, making significant
savings on imported bedding and surround
materials.
38% cost saving
50% reduction in embodied carbon
(55% reduction with SMR)
Early AMP 5 : Innovation
in our supply chain
13. Joint ICE and APM Prestige Lecture
Precast concrete
Precast concrete units provide a more cost effective
solution than plastic for certain ground conditions.
28% cost saving
19% reduction in embodied carbon
(50% reduction with cement replacement)
Structured plastic with conventional bedding
Lower cost solution with lower embodied carbon, but still
requires bedding and surround to be craned into position.
34% cost saving
39% reduction in embodied carbon
Conventional in-situ reinforced concrete
Conventional techniques are labour and materials intensive.
Structured plastic in curved trench
A specially fabricated bucket enables a curved-bottom trench to
be dug, making significant savings on imported bedding and
surround materials.
38% cost saving
50% reduction in embodied carbon
(55% reduction with SMR)
Early AMP 5 : Innovation in our
supply chain
14. Refurbish verses Replace
Foulsham Water Treatment Works
Contact Tank
Existing Contact/Balance Tank
•Damage to internal coating
•Unable to isolate for refurbishment
•Integral high lift pumping station
•Isolated Public Water Supply Zone
•Main storage for the zone
•Proposed solution was new contact
tank/balance tank/pumping station on new
land adjacent to site
Don’t build
Build less
Use materials with
lower
embodied carbon
Use fewer materials/reduce
waste
• Low Carbon Challenge Solution
•Temporary tanks to allow isolation
•Shotblast & re-coat existing tank
•Original design 166 tonnes embodied carbon
•New design 3 tonnes embodied carbon
•Saving in embodied carbon and reduction in
use of finite materials from the environment
16. PRODUCT DEVELOPMENT
Standard Orthophosphoric Acid dosing
product.
BUILD OFFSITE
Orthophosphoric Acid
dosing unit built offsite.
CARBON CHALLENGE
Rapid Gravity Filters elevated on steelwork to
remove the requirement for extensive
earthworks or interstage pumping.
Carbon Reduction
60%
CARBON CHALLENGE
Rapid Gravity Filters installed outside
instead of in a building.
Carbon Reduction
80%
Raithby Water Treatment Works
17. Bracebridge Booster
Build Off-Site
• Resilience Scheme
• Proposal cost : £3.0m
• Sustainable Solution : £2.3m (-
23%)
• Embodied Carbon : - 38%
• Operational Carbon : - 23
t/c02e p.a.
• Build off site strategy
• Above ground solution
• Liaison with operational
and network teams
• Early planner
engagement
• Consistent objectives
across the supply chain
18. Uttons Drove
STW
Growth Scheme
• Proposal cost : £11.7m
• Sustainable Solution : £10m (-15%)
• Embodied Carbon : - 48%
• Build off site strategy
• Concrete to steel solution
• Each tank constructed in 9 days
verses 3 months forecast
• Duplicate function of single assets
(tank walls, walkways & roads, etc)
• Consistent objectives across the
supply chain
Uttons Drove Aeration Tanks
Uttons Drove Inlet Works
19. What happened :
REDUCED CARBON REDUCED
COST
• Design engineers rose to the challenge
– Released from focus on cost and standard design
• Key Framework Partners & suppliers energised to deliver low carbon
solutions
• Strong link between lower embodied carbon and lower CAPEX
• Design engineers and suppliers challenged AWS to improve measurement
& management
– Strong illustration that reducing carbon matters to them !
Embodied Carbon and CAPEX percentage change
100% CAPEX = baseline , 100% Embodied carbon = baseline
0
20
40
60
80
100
120
140
160
180
200
220
240
260
0 20 40 60 80 100 120 140 160 180 200 220 240 260
CAPEX (%)
EMBODIED CARBON %
Line joining average CAPEX and EMBODIED CARBON saving points
Target low cost low carbon area
20. Water Innovation Network
(WIN)
• Drive innovation into the water industry
through the supply chain
– Delivery of capital and operational efficiencies
– Service improvements
– Sustainability and environmental impact
– Over 300 organisations (inc. SME’s & new businesses)
engaged
– 10 ideas exploited in AW
– Open Innovation in action
21. Carbon Mitigation Challenge
0
100
200
300
400
500
600
700
2005/6 2006/7 2007/8 2008/9 2009/10 2010/11 2011/12 2012/13 2013/14 2014/15
k/tCO2e
Non-CO2 process
emissions
Purchased Green
Transport
Other fuels
Electricity
481 485 478 498 494
45 k/t
CO2e
saving
FBP
10% Reduction in Real Terms
10% Reporting
Reduction
22. Pathfinder AMP 6 :
Sustainability Toolkit
• New sustainability
toolkit
informs the decision
making process of a
project
• It ensures engineers are
aware of their impact on
sustainability during the
design phase of a
project
• Provides them with the
information to assess
the
interrelationship
between
23. Building Momentum to :
Reduce Carbon Reduce
Cost
Infrastructure Carbon Review:
Main Report
November 2013
24.
25.
26.
27. Cross industry leadership on
Carbon
Infrastructure Carbon
Review:
Main Report
3.1
Green Construction Board