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4/11/2013




                                                                                                         Method Study
                                                                                                                                                                Select
                                                                               • It is the examination of
                                                                                 work performance and its                                                     Record
                                                                                 subsequent rearrangement
                Concept of Method Study                                          to produce the same result
                                                                                 with less efforts.
                                                                                                                                                              Examine

                                                                               • The steps of Method study                                                                 Yes
                                                                                 are:                                                                            OK
                                   Presented By:
                                                                                    –   Select
                                                        Anupam Kumar                                                                                                  No
                                                                                    –   Record
                                                               Reader,                                                                                        Develop
                                                                                    –   Examine
                                                          SMS Varanasi
                                                                                    –   Develop
                                           Email: anupamkr@gmail.com                                                                                        Implement
                                                                                    –   Implement
                                                                                    –   Maintain
                                                                                                                                                              Maintain
                                © Copyright 2013 Anupam Kumar              1                                    © Copyright 2013 Anupam Kumar                                    2




                           Method Study                                                                  Method Study
                                                                               In method study the step of Examination or Analysis involves the
       • The step “Record” of method study involves:                           following:
                                                                               •   Purpose                                             – When else it could be done?
          – Movement of Equipment / Material
                                                                                    –   What is to be done?                            – When should it be done?
          – Clerical Procedure Involved                                             –   Why is it to be done?                   • Person
                                                                                    –   What else could be done?                       – Who has done it?
          – Information from Micro Motion Study                                     –   What should be done?                           – Who else could do it?
          – Material Wastage                                                   •   Place                                               – Who should do it?
                                                                                    – Where to be done?
                                                                                                                                • Means
          – Movement of Operator with respect to the                                – Where else could be done?
                                                                                                                                       –   How is it done?
            machine & material                                                      – Where should it be done?
                                                                                                                                       –   Why is it done that way?
                                                                               •   Sequence
          – Path of movement (to improve workplace layout).                         – When it is to be done?
                                                                                                                                       –   How else it can be done?
                                                                                                                                       –   How it should be done?
                                                                                    – Why it is to be done at that time?

                                © Copyright 2013 Anupam Kumar              3                                    © Copyright 2013 Anupam Kumar                                    4




                           Method Study                                                                   Process Chart
       Develop: Based on the answers of the questions one is able to
       develop                                                                 • It is a diagrammatic                                              Operation

       • Improvement in material                • The development of the         sequence or order of
         flow                                     process improvement            various operations                                                Inspection
       • Improvement in Operating                 system involves the            involved in an operation
         Conditions                               following steps.               process from start to
                                                       –   Eliminate                                                                                Storage
       • Improvement to Clerical                                                 finish.
                                                       –   Combine
         Routine                                                               • There are various
                                                       –   Sequence
       • Improvement in                                                          symbols as used in a                                               Delay
                                                       –   Simplify
         Manufacturing Methods
                                                                                 process chart
       • Reduction in material waste
                                                                                                                                                    Movement

                                © Copyright 2013 Anupam Kumar              5                                    © Copyright 2013 Anupam Kumar                                    6




© Copyright 2013 Anupam Kumar                                                                                                                                                           1
4/11/2013




                        Work Study Illustration
       • The following are the activities of time utilization both for
         man and machine. Investigate the scope of rearranging the
         activities to have a better utilization of man and machine
         time.
             Sr. No.   Activities                                                 Duration (in min.)
                                                                                                               For further details,…
                1.     Fixing the load                                                     6.00
                2.     Clamping the load                                                   3.00
                                                                                                                           Contact:
                3.     Starting machine                                                    0.10
                                                                                                                                            Anupam Kumar
                4.     Adjustment of Lubricant Flow                                        0.10
                                                                                                                                                   Reader,
                5.     Running time of machine                                            12.40                                               SMS Varanasi
                6.     Machine Stopping                                                    0.10                                Email: anupamkr@gmail.com
                7.     Clearing of machine parts                                           0.30
                8.     Unloading part                                                      0.30
                9.     Inspection & Packing of the Part Kumar
                                        © Copyright 2013 Anupam                            6.00            7        © Copyright 2013 Anupam Kumar            8




                                      Bibliography
       •   Buffa, E.S. and Sarin, R.K., “Modern Production/Operations Management,” Eighth Edition.
           Singapore: John Wiley & Sons (Asia). 1994.
       •   Martinich, J.S., “Production and Operations Management: An Applied Approach”, Singapore: John
           Wiley & Sons (Asia), 2003.
       •   Badi, R.V. and Badi, N.V., “Production and Operations Management”, Second Edition, New Delhi:
           Vrinda Publication, 2008.
       •   Chary, S.N., “Productions and Operations Management,” Third Edition, New Delhi: Tata McGraw
           Hill, 2004
       •   Goel, B.S., “Production Operations Management”, Twenty Second Edition, Meerut, U.P.: Pragati
           Prakashan, 2010.
       •   Kachru, U. “Production and Operations Management: Text and Cases,” New Delhi: Excel Books,
           2007.
       •   Rama Murthy, P., “Production and Operations Management,” New Delhi: New Age International,
           2012.
       •   Chunawalla, S.A., and Patel, D.R., “Production and Operations Management,” Mumbai: Himalaya
           Publishing House, 2006.
       •   Jauhari, V. and Dutta, K., “Services: Marketing Operations and Management,” New Delhi: Oxford
           University Press, 2010.
       •   Verma, H.V., “Services Marketing: Text and Cases,” New Delhi: Dorling Kindersley, Pearson
           Education, 2009.



                                           © Copyright 2013 Anupam Kumar                                   9




© Copyright 2013 Anupam Kumar                                                                                                                                       2

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Concept of method study

  • 1. 4/11/2013 Method Study Select • It is the examination of work performance and its Record subsequent rearrangement Concept of Method Study to produce the same result with less efforts. Examine • The steps of Method study Yes are: OK Presented By: – Select Anupam Kumar No – Record Reader, Develop – Examine SMS Varanasi – Develop Email: anupamkr@gmail.com Implement – Implement – Maintain Maintain © Copyright 2013 Anupam Kumar 1 © Copyright 2013 Anupam Kumar 2 Method Study Method Study In method study the step of Examination or Analysis involves the • The step “Record” of method study involves: following: • Purpose – When else it could be done? – Movement of Equipment / Material – What is to be done? – When should it be done? – Clerical Procedure Involved – Why is it to be done? • Person – What else could be done? – Who has done it? – Information from Micro Motion Study – What should be done? – Who else could do it? – Material Wastage • Place – Who should do it? – Where to be done? • Means – Movement of Operator with respect to the – Where else could be done? – How is it done? machine & material – Where should it be done? – Why is it done that way? • Sequence – Path of movement (to improve workplace layout). – When it is to be done? – How else it can be done? – How it should be done? – Why it is to be done at that time? © Copyright 2013 Anupam Kumar 3 © Copyright 2013 Anupam Kumar 4 Method Study Process Chart Develop: Based on the answers of the questions one is able to develop • It is a diagrammatic Operation • Improvement in material • The development of the sequence or order of flow process improvement various operations Inspection • Improvement in Operating system involves the involved in an operation Conditions following steps. process from start to – Eliminate Storage • Improvement to Clerical finish. – Combine Routine • There are various – Sequence • Improvement in symbols as used in a Delay – Simplify Manufacturing Methods process chart • Reduction in material waste Movement © Copyright 2013 Anupam Kumar 5 © Copyright 2013 Anupam Kumar 6 © Copyright 2013 Anupam Kumar 1
  • 2. 4/11/2013 Work Study Illustration • The following are the activities of time utilization both for man and machine. Investigate the scope of rearranging the activities to have a better utilization of man and machine time. Sr. No. Activities Duration (in min.) For further details,… 1. Fixing the load 6.00 2. Clamping the load 3.00 Contact: 3. Starting machine 0.10 Anupam Kumar 4. Adjustment of Lubricant Flow 0.10 Reader, 5. Running time of machine 12.40 SMS Varanasi 6. Machine Stopping 0.10 Email: anupamkr@gmail.com 7. Clearing of machine parts 0.30 8. Unloading part 0.30 9. Inspection & Packing of the Part Kumar © Copyright 2013 Anupam 6.00 7 © Copyright 2013 Anupam Kumar 8 Bibliography • Buffa, E.S. and Sarin, R.K., “Modern Production/Operations Management,” Eighth Edition. Singapore: John Wiley & Sons (Asia). 1994. • Martinich, J.S., “Production and Operations Management: An Applied Approach”, Singapore: John Wiley & Sons (Asia), 2003. • Badi, R.V. and Badi, N.V., “Production and Operations Management”, Second Edition, New Delhi: Vrinda Publication, 2008. • Chary, S.N., “Productions and Operations Management,” Third Edition, New Delhi: Tata McGraw Hill, 2004 • Goel, B.S., “Production Operations Management”, Twenty Second Edition, Meerut, U.P.: Pragati Prakashan, 2010. • Kachru, U. “Production and Operations Management: Text and Cases,” New Delhi: Excel Books, 2007. • Rama Murthy, P., “Production and Operations Management,” New Delhi: New Age International, 2012. • Chunawalla, S.A., and Patel, D.R., “Production and Operations Management,” Mumbai: Himalaya Publishing House, 2006. • Jauhari, V. and Dutta, K., “Services: Marketing Operations and Management,” New Delhi: Oxford University Press, 2010. • Verma, H.V., “Services Marketing: Text and Cases,” New Delhi: Dorling Kindersley, Pearson Education, 2009. © Copyright 2013 Anupam Kumar 9 © Copyright 2013 Anupam Kumar 2