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Inspection

Why including measurements?

Visual inspections is not enough!

Andreas Iliou - shading and measurements analysis
1   Module Circuit Design



2   Mismatch Effects


3   Hot-Spot Heating


4   Bypass diode, temperature
01
     Module Circuit Design
     19 modules per string
 Module Circuit Design – Shading             4




Some strings are shaded , flowers / Pylones
 Module Circuit Design – Shading             5




Some strings are shaded , flowers / Pylones
 Module Circuit Design – Shading             6




Some strings are shaded , flowers / Pylones
Modules shaded via transmissionlines                  7




PV Plant with similar shadings from a Transmission line
 Module Circuit Design -Shading                        8


Modules performance less in substrings shaded
            during the whole day

Could be regrouped easily as place is available




     shade                                        shading



        Soft shade
 Module Circuit Design -Shading                                    9




                                                           shaded

 Rows shaded




„Noise “measured on site during Shading e.g M9 O1 U3.2 G8 2,38 Ohm / 245 mA
                              AC leakage current !!!
Module Circuit Installation                                      10




  1 module was dismantled from the wind, therefore shading
another 5 modules in different strings – future hotspot possible !!
Module Circuit Installation                                      11




Mountain/ Valley installation so different values as module strings
              have different angles towards the sun
02
     Mismatch Effects
 Mismatch Effects                                                  13

                                          M9.O1 U3.2 C36 –G8

                                            6,8 A    13,3 mA
                                             7,4 A   14,7mA
                                            6,5 A    15,9 mA
                                            7,6 A    14,8mA
                                            7,1 A    13,6mA
                                            7,0 A    13,5 mA

                                           AC leakage current

                                            M9.O1 U3.2 –G8
                                           2,38 Ohm / 245 mA
                                             at earthing point


                                     Different angles towards the sun
See more details sep. excel sheets
 Mismatch- what can be achieved with
                                                                                  14
    measurements on site ?
                                                            A 1 / G 10


                                          Shaded array


                                         0,3mA    7,2 7,7 7,6 6,9 7,1 7,6   A1
                                         2Ohm /   44, 44, 44, 45, 44, 51,
                                         3,8mA      7 3 2 4 2 6             G10




                                          Here 51,6 A instead normally 44,7 – 45 A


Due to contact problems increasing resistance
Shaded row , or burned busbars will show deviations
 Mismatch Effects                                            15



                                     Instead of normal values 44- 45 A

                                       this substring is over the limit


                                        After investigation it shows

                                          Burned current sensors


                                        We need to do Visual and
                                         Measurements on sites

                                         One alone is not enough


See more details sep. excel sheets
03
     Hot-Spot Heating
Field Observation                                                      17




Siemens Les Mees
This results have been caused by the shading permanently of some
substrings via transmission lines/ or –and Pylons
Hotspots are not accumulated right now- future ?!                  ( see page 7)
04
     Bypass Diodes
 Bypass Diodes                               19




Normal picture with bypassdiodes getting cooled
 Bypass Diodes                                   20




Bypass diodes getting hotter, heating up -> shading

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Site visit as discussed

  • 1. Inspection Why including measurements? Visual inspections is not enough! Andreas Iliou - shading and measurements analysis
  • 2. 1 Module Circuit Design 2 Mismatch Effects 3 Hot-Spot Heating 4 Bypass diode, temperature
  • 3. 01 Module Circuit Design 19 modules per string
  • 4.  Module Circuit Design – Shading 4 Some strings are shaded , flowers / Pylones
  • 5.  Module Circuit Design – Shading 5 Some strings are shaded , flowers / Pylones
  • 6.  Module Circuit Design – Shading 6 Some strings are shaded , flowers / Pylones
  • 7. Modules shaded via transmissionlines 7 PV Plant with similar shadings from a Transmission line
  • 8.  Module Circuit Design -Shading 8 Modules performance less in substrings shaded during the whole day Could be regrouped easily as place is available shade shading Soft shade
  • 9.  Module Circuit Design -Shading 9 shaded Rows shaded „Noise “measured on site during Shading e.g M9 O1 U3.2 G8 2,38 Ohm / 245 mA AC leakage current !!!
  • 10. Module Circuit Installation 10 1 module was dismantled from the wind, therefore shading another 5 modules in different strings – future hotspot possible !!
  • 11. Module Circuit Installation 11 Mountain/ Valley installation so different values as module strings have different angles towards the sun
  • 12. 02 Mismatch Effects
  • 13.  Mismatch Effects 13 M9.O1 U3.2 C36 –G8 6,8 A 13,3 mA 7,4 A 14,7mA 6,5 A 15,9 mA 7,6 A 14,8mA 7,1 A 13,6mA 7,0 A 13,5 mA AC leakage current M9.O1 U3.2 –G8 2,38 Ohm / 245 mA at earthing point Different angles towards the sun See more details sep. excel sheets
  • 14.  Mismatch- what can be achieved with 14 measurements on site ? A 1 / G 10 Shaded array 0,3mA 7,2 7,7 7,6 6,9 7,1 7,6 A1 2Ohm / 44, 44, 44, 45, 44, 51, 3,8mA 7 3 2 4 2 6 G10 Here 51,6 A instead normally 44,7 – 45 A Due to contact problems increasing resistance Shaded row , or burned busbars will show deviations
  • 15.  Mismatch Effects 15 Instead of normal values 44- 45 A this substring is over the limit After investigation it shows Burned current sensors We need to do Visual and Measurements on sites One alone is not enough See more details sep. excel sheets
  • 16. 03 Hot-Spot Heating
  • 17. Field Observation 17 Siemens Les Mees This results have been caused by the shading permanently of some substrings via transmission lines/ or –and Pylons Hotspots are not accumulated right now- future ?! ( see page 7)
  • 18. 04 Bypass Diodes
  • 19.  Bypass Diodes 19 Normal picture with bypassdiodes getting cooled
  • 20.  Bypass Diodes 20 Bypass diodes getting hotter, heating up -> shading