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Unrestricted © Siemens AG 2014. All rights reserved. siemens.com/comos
3D simulation training for oil field operators
Andoni Gonzalo // February 18th 2014 // Abu Dhabi
Unrestricted © Siemens AG 2014. All rights reserved.
Page 2
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 3
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 4
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Industry challenges – retaining knowledge
Retirement of a complete
generation
New generation:
The “PC generation”
Next generations:
The “Game generation”
There is no way to avoid a changing workforce and the differences in the technologies required
to train new generations
Unrestricted © Siemens AG 2014. All rights reserved.
Page 5
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 6
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Process Industry
Control room operators
Field operator Specific process training
Realistic control panel
Unrestricted © Siemens AG 2014. All rights reserved.
Page 7
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Familiarization training:
Locate valves, pipes, equipment, instruments
Standard Operating Procedures (SOP):
Execute SOPs in the 3D VR model
3D virtual reality training
Unrestricted © Siemens AG 2014. All rights reserved.
Page 8
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
HSE training:
Train how to respond in case of incidents
Collaborative training:
Multiple trainees / 1 instructor
3D virtual reality training
Unrestricted © Siemens AG 2014. All rights reserved.
Page 9
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Training on complete 3D model
Same 3D model for all training courses
Import SOPs to further automate training content
creation
Automatic conversion & update of
massive 3D models
Customer creates training content
Differentiation of the 3D VR training with COMOS Walkinside
Unrestricted © Siemens AG 2014. All rights reserved.
Page 10
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Train on HSE incidents in VR:
Avoid lost time & react correctly
Cost savings (e.g.):
Expensive onsite training, travel expenses
Reduced time to “first oil”
Ease-of-use for non-CAD experts:
Immediate focus on content, not on the tool itself
Customer benefits of ITS for owner operators
Unrestricted © Siemens AG 2014. All rights reserved.
Page 11
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 12
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
TOTAL E&P deployed a 3D Immersive Training Simulator for the Pazflor FPSO in Angola
Unrestricted © Siemens AG 2014. All rights reserved.
Page 13
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
Content
•Dedicated ITS training room at Total E&P Training
Center in Luanda (Angola)
•Installation and first ITS training course in January 2011
Setup
•1 instructor station / 5 trainee stations
•Dedicated LAN network
ITS Instructor
Trainee 1 Trainee 2 Trainee 3 Trainee 4 Trainee 5
Unrestricted © Siemens AG 2014. All rights reserved.
Page 14
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
Instructors
• Participated during the 3D model validation
• Familiarization scenarios were developed by ITS
instructors  no programming skill required!
Operators
• Replaced onsite visits and training in the shipyard
• Spent 5 weeks on the ITS training system as part of
their training
• Avg. 1 day to familiarize with the ITS software
Benefits
Operators were familiar with the FPSO when they went offshore for the first time.
They could immediately focus on their work to prepare the startup instead of losing time finding their way
around the FPSO.
The 3D model was used onboard the FPSO during startup phase, e.g. to locate valves.
Unrestricted © Siemens AG 2014. All rights reserved.
Page 15
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Lessons Learnt
Change the philosophy!
• EPC delivers the 3D model during the
whole lifecycle of the project
• Operations teams are involved in the
project early before handover, to
identify problems already in the
design phases
Unrestricted © Siemens AG 2014. All rights reserved.
Page 16
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 17
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Benefits of the 3D VR model
Unrestricted © Siemens AG 2014. All rights reserved.
Page 18
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Easy-to-use: game-like navigation
Support of massive 3D models
Software Development Kit (SDK)
for 3rd party interfaces
Integration with 3rd party asset management
and real-time systems (PI, OPC)
Benefits of COMOS Walkinside
Unrestricted © Siemens AG 2014. All rights reserved.
Page 19
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Benefits of the 3D VR model
Conclusion
1.The 3D engineering CAD model has become an asset for owner-operators.
2.COMOS Walkinside can be used throughout the complete plant lifecycle by EPCs
and owner-operators.
3.COMOS Walkinside’s ease-of-use makes it suitable for use by non-CAD experts
such as project engineers, maintenance staff, field operators, etc.
4.The COMOS Walkinside ITS allows field personnel to be trained - contributing to
faster start-up of the new facility, safer operation and more efficient maintenance
interventions and shutdowns.
Unrestricted © Siemens AG 2014. All rights reserved.
Page 20
Andoni Gonzalo / COMOS Plant Engineering Software
Thank you very much for your attention!
Andoni Gonzalo
Product Manager COMOS Walkinside
AS CIS / Plant Engineering Software
Parque Tecnólogico de Zamudio C/ Laida, edificio 205, 1a Planta
48170 Zamudio, Spain
Tel.: +34 (94) 4397173
Mobile: +34 608 494266
andoni.gonzalo@siemens.com
siemens.com/comos

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COMOS Walkinside Immersive Training Simulator (ITS) Environment

  • 1. Unrestricted © Siemens AG 2014. All rights reserved. siemens.com/comos 3D simulation training for oil field operators Andoni Gonzalo // February 18th 2014 // Abu Dhabi
  • 2. Unrestricted © Siemens AG 2014. All rights reserved. Page 2 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Agenda • Industry challenges • Realistic training environment • Total E&P Angola ITS Project – “Pazflor” • Benefits of the 3D model
  • 3. Unrestricted © Siemens AG 2014. All rights reserved. Page 3 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Agenda • Industry challenges • Realistic training environment • Total E&P Angola ITS Project – “Pazflor” • Benefits of the 3D model
  • 4. Unrestricted © Siemens AG 2014. All rights reserved. Page 4 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Industry challenges – retaining knowledge Retirement of a complete generation New generation: The “PC generation” Next generations: The “Game generation” There is no way to avoid a changing workforce and the differences in the technologies required to train new generations
  • 5. Unrestricted © Siemens AG 2014. All rights reserved. Page 5 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Agenda • Industry challenges • Realistic training environment • Total E&P Angola ITS Project – “Pazflor” • Benefits of the 3D model
  • 6. Unrestricted © Siemens AG 2014. All rights reserved. Page 6 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment Process Industry Control room operators Field operator Specific process training Realistic control panel
  • 7. Unrestricted © Siemens AG 2014. All rights reserved. Page 7 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment Familiarization training: Locate valves, pipes, equipment, instruments Standard Operating Procedures (SOP): Execute SOPs in the 3D VR model 3D virtual reality training
  • 8. Unrestricted © Siemens AG 2014. All rights reserved. Page 8 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment HSE training: Train how to respond in case of incidents Collaborative training: Multiple trainees / 1 instructor 3D virtual reality training
  • 9. Unrestricted © Siemens AG 2014. All rights reserved. Page 9 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment Training on complete 3D model Same 3D model for all training courses Import SOPs to further automate training content creation Automatic conversion & update of massive 3D models Customer creates training content Differentiation of the 3D VR training with COMOS Walkinside
  • 10. Unrestricted © Siemens AG 2014. All rights reserved. Page 10 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment Train on HSE incidents in VR: Avoid lost time & react correctly Cost savings (e.g.): Expensive onsite training, travel expenses Reduced time to “first oil” Ease-of-use for non-CAD experts: Immediate focus on content, not on the tool itself Customer benefits of ITS for owner operators
  • 11. Unrestricted © Siemens AG 2014. All rights reserved. Page 11 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Agenda • Industry challenges • Realistic training environment • Total E&P Angola ITS Project – “Pazflor” • Benefits of the 3D model
  • 12. Unrestricted © Siemens AG 2014. All rights reserved. Page 12 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Total E&P Angola ITS project – “Pazflor” TOTAL E&P deployed a 3D Immersive Training Simulator for the Pazflor FPSO in Angola
  • 13. Unrestricted © Siemens AG 2014. All rights reserved. Page 13 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Total E&P Angola ITS project – “Pazflor” Content •Dedicated ITS training room at Total E&P Training Center in Luanda (Angola) •Installation and first ITS training course in January 2011 Setup •1 instructor station / 5 trainee stations •Dedicated LAN network ITS Instructor Trainee 1 Trainee 2 Trainee 3 Trainee 4 Trainee 5
  • 14. Unrestricted © Siemens AG 2014. All rights reserved. Page 14 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Total E&P Angola ITS project – “Pazflor” Instructors • Participated during the 3D model validation • Familiarization scenarios were developed by ITS instructors  no programming skill required! Operators • Replaced onsite visits and training in the shipyard • Spent 5 weeks on the ITS training system as part of their training • Avg. 1 day to familiarize with the ITS software Benefits Operators were familiar with the FPSO when they went offshore for the first time. They could immediately focus on their work to prepare the startup instead of losing time finding their way around the FPSO. The 3D model was used onboard the FPSO during startup phase, e.g. to locate valves.
  • 15. Unrestricted © Siemens AG 2014. All rights reserved. Page 15 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Lessons Learnt Change the philosophy! • EPC delivers the 3D model during the whole lifecycle of the project • Operations teams are involved in the project early before handover, to identify problems already in the design phases
  • 16. Unrestricted © Siemens AG 2014. All rights reserved. Page 16 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Agenda • Industry challenges • Realistic training environment • Total E&P Angola ITS Project – “Pazflor” • Benefits of the 3D model
  • 17. Unrestricted © Siemens AG 2014. All rights reserved. Page 17 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Benefits of the 3D VR model
  • 18. Unrestricted © Siemens AG 2014. All rights reserved. Page 18 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Realistic training environment Easy-to-use: game-like navigation Support of massive 3D models Software Development Kit (SDK) for 3rd party interfaces Integration with 3rd party asset management and real-time systems (PI, OPC) Benefits of COMOS Walkinside
  • 19. Unrestricted © Siemens AG 2014. All rights reserved. Page 19 Andoni Gonzalo / COMOS Plant Engineering Software 3D simulation training for oil field operators Benefits of the 3D VR model Conclusion 1.The 3D engineering CAD model has become an asset for owner-operators. 2.COMOS Walkinside can be used throughout the complete plant lifecycle by EPCs and owner-operators. 3.COMOS Walkinside’s ease-of-use makes it suitable for use by non-CAD experts such as project engineers, maintenance staff, field operators, etc. 4.The COMOS Walkinside ITS allows field personnel to be trained - contributing to faster start-up of the new facility, safer operation and more efficient maintenance interventions and shutdowns.
  • 20. Unrestricted © Siemens AG 2014. All rights reserved. Page 20 Andoni Gonzalo / COMOS Plant Engineering Software Thank you very much for your attention! Andoni Gonzalo Product Manager COMOS Walkinside AS CIS / Plant Engineering Software Parque Tecnólogico de Zamudio C/ Laida, edificio 205, 1a Planta 48170 Zamudio, Spain Tel.: +34 (94) 4397173 Mobile: +34 608 494266 andoni.gonzalo@siemens.com siemens.com/comos