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April 2012/ Volume 2/Issue 4/Article No-11/568-579                        ISSN: 2249-7196

            INTERNATIONAL JOURNAL OF MANAGEMENT RESEARCH
                             AND REVIEW


           LEADERSHIP OF INDIAN COOPERATIVE DAIRY INDUSTRY:
   ISSUES, CHALLENGES & STRATEGIES: CONTEXT OF GLOBALIZATION
                                     Prof Amit Gupta*1
                 Research Fellow, National School of Leadership, Bangalore.
ABSTRACT
Dairy industry is of crucial importance to India in terms of livelihoods, poverty alleviation
and inclusive growth. Dairy products are a major source of cheap and nutritious food to
millions of people in India and the only acceptable source of animal protein for large
vegetarian segment of the population, particularly among the landless, small and marginal
farmers and women.
Dairy sector witnessed spectacular growth between 1971-1996, i.e, Operation Flood era. An
integrated cooperative dairy development program on the proven model of Anand pattern was
implemented in three phases by National Dairy Development Board, an institution of national
importance created for this purpose.
The major objective was to provide an assured market round the year to rural milk producers
and to establish linkage between rural milk production and urban markets through modern
technology and professional management.
In this article, an attempt has been made to trace the growth of the dairy industry since 1971,
driven by the cooperative movement, and analyse the status in the current context of
globalization and trade liberalization, wherein the constraints of cooperatives need to be seen
in light of private sector competition.
The critical issues and areas of concern need to be looked into across the dairy industry value
chain spanning from inputs, feed, credit, production, processing, marketing and value added
product mix.
The primary objective of this secondary research study is to address the following questions:
• What is the implication of these changes on the farmers –potential threats and
opportunities?
• Which models better serve the interest of the farmers?
• How can the co-operatives be strengthened to meet the emerging changes?
Keywords: Dairy cooperatives, Operation Flood, rural producers, urban markets, inputs,
processing, value chain
INTRODUCTION & OVERVIEW
Indian Dairy Industry is at cross roads. Though the industry has traditionally been dominated
by the government and cooperative sector, strong competition from private sector has made
inroads into the market share of these organizations.

*Corresponding Author                 www.ijmrr.com                                       568
April 2012/ Volume 2/Issue 4/Article No-11/568-579                          ISSN: 2249-7196


To understand the critical issues facing the industry let us first try and trace the basic value
chain of the cooperative dairies and summarize the salient points of Operation Flood.
Arecent World Bank audit shows that of the Rs 200 crores it invested in Operation Flood II,
the net return into the rural economy has been a whopping Rs 240, 000 crores per year over a
period of ten years, or a total of Rs 240,000 crores in all. No other major development
program has matched this input-output ratio.
Operation flood, launched in 1970, has been instrumental in helping the farmers mould their
own development. Thus helping reach milk to consumers in 700 towns and cities through a
National Milk Grid. It also help eradicate the need for middleman thereby reducing the
seasonal price variations. As a result of cooperative structure the whole exercise of
production and distribution of milk and milk products has become economically viable for
farmers to undertake their own. In this manner the farmer himself can enjoy the fruits of his
own labor, instead of surrendering a majority of the profit to corrupt middleman.
Far reaching consequences of Operation Flood:

 The year 1995-96 marked the termination of Operation Flood III, funded by a World Bank
 loan, EEC food aid and internal resources of NDDB. At the conclusion of Operation Flood
 III, 72,744 DCSs in 170 milksheds of the country, having a total membership of 93.14
 lakh had been organized. The targets set have either been effectively achieved or exceeded.
 However, procurement targets could not be reached as private agencies started procuring milk
 from the cooperative villages, following the new deli censing policy under the Government's
 program of economic liberalization.
 The conditions for long-term growth in procurement have been created. An assured
 market and remunerative producer prices for raw milk, technical input services including AI,
 balanced cattle feed and emergency veterinary health services have all contributed to
 sustained increases in milk production. Three state-of-the-art dairies designed to produce
 quality products for both the domestic and export markets have been commissioned.
 While the demand for milk was rising under Operation Flood the total cattle population
 remained more or less static. If milk production had to be increased

 •   The buffalo and milk breeds of cattle had to be upgraded

 •   Non-descript cows had to be crossbred with exotic semen to increase their milk
     production to make them more efficient converters of feed.

 With this objective in mind, thrust was given to intensive research and development in animal
 husbandry. Today, animal breeding is an integration of three major areas, artificial
 insemination and quantitative genetic techniques, embryo transfer and embryo micro
 manipulation techniques and biotechnology and genetics engineering. The optimal genetic
 improvement can be achieved by making use of developments in each of these areas.
 Operation Flood which started in 1970, concluded its Third Phase in 1996. Let us look at what

Copyright © 2012 Published by IJMRR. All rights reserved                                    569
April 2012/ Volume 2/Issue 4/Article No-11/568-579                            ISSN: 2249-7196


 Operation Flood has achieved in milk. We are not looking simply at the application of science
 and technology, though both have played a role; we are not looking simply at the creation of
 farmer-owned structures, though such structures have been necessary to success. What we are
 looking at is all of this, combined with the orchestration of all policies and programs that
 affect production. Further, they ensure to the extent possible, that these support mechanism
 strengthen efforts, rather than stand as obstacles.
 •   Cost reduction and technology management
 •   modernization of process and plant technology
 •   interventions for productivity increase
 •   frontier technologies like DNA vaccines and genetically engineered                     bovine
     somatotropin,embryo transfer technology and in vitro fertilization of oocytes
 The story of Operation Flood can be seen through three angles. One is to consider what it did
 to the dairy industry. Another point of view is from the eyes of the small farmer. it has
 revolutionized their way of life. Operation Flood has also established a pattern of success for
 other countries to follow

Structure of co-operatives:
The basic philosophy of the dairy movement in India as promoted by the Anand pattern what
is today popularly known as AMUL (originally Anand Milk Union Ltd) was to build farmer
owned co-operative milk processing facilities that provided farmers an assured outlet for their
produce and the means to market quality milk and milk products in urban areas with high
demand. A three-tier structure was established that consisted of village level dairy co-
operatives that farmers could become members of by paying a onetime membership and
continue as members by supplying a minimum quantum of milk every year. Each village co-
operative had an elected chairperson who represented the village cooperative as members of
district level milk unions. The district milk unions had an elected board from among the
chairpersons of village co-operatives and each district union had a liquid milk processing
diary that took care of district level local milk supply. The elected chairperson of each district
union represented the district milk union on the board of the milk federation that was
responsible for liquid milk sales as well as production and marketing of milk products. Profits
made by the Federation are distributed to farmers as "price difference" after keeping some
reserve for developmental expenses
Dairy Extension:
Dairy Extension covers a range of activities that provide education, training and other
services to improve the milk quality and productivity and reduce production costs at the
farmer level. These include farmer training and awareness programs on feeding, hygiene and
treatment of common ailments. Veterinary doctors visit villages for treating major ailments of
milch animals and to conduct artificial insemination to improve their breed. These extension
activities are subsidised and supported directly and indirectly by several government schemes
and are valued by farmers. ( see Annexure 7 for AI details)
Copyright © 2012 Published by IJMRR. All rights reserved                                      570
April 2012/ Volume 2/Issue 4/Article No-11/568-579                            ISSN: 2249-7196


Milk transportation:
Milk is transported in 40 litre cans twice daily to the dairies. If the dairy is at a considerable
distance from the village milk co-operative then milk is transported to nearby chilling centres
that are used to preserve the liquid milk for short periods till it can be transported in bulk to
the dairy. Chilling centres are essential in some locations as the village co-operatives do not
have refrigeration facilities and milk can only be preserved for long periods at temperatures
below 4 degrees Centigrade.
Milk composition and generic pricing method:
Milk supplied by farmers to the village milk co-operative has to meet certain quality
standards and is purchased and sold on the basis of the percentage of fat and solids non-fat
(SNF) that it contains by weight. While the fat part of milk contains energy, the SNF part of
milk contains vitamins and other nutrients. Dairy processing can separate the two parts and
adjust their proportion. The purchase price of milk is usually stated for standard milk
containing 3.5% Fat and 8.5% Solids Non Fat (SNF). Any variation in the composition from
the standard leads to an increase or decrease in price based on the price of fat and SNF.
Aseptic packaging of Milk:
Aseptic packaging in Tetra Fino Aseptic (TFA) is a world-class packaging technology for
perishable liquid products from Tetra Pak, the world leaders in liquid food packaging. The
aseptic packaging equipment is capable of UHT (ultra high treatment) processing and
aseptically packaging milk in 500 ml packages called TFA, that ensures that milk stayed
fresh for upto 8 weeks after dispatch without any refrigeration (until it was opened). Unlike
plastic milk pouches, TFA packages cannot be tampered with and could not be opened and
re-sealed. Customers could consume the milk directly without boiling it and therefore
destroying milk nutrients. The UHT technology requires that only the best quality milk be
segregated for aseptic packaging in TFA packages. Tetra Brik Aseptic (TBA) is a similar
aseptic package from Tetra Pak, except that it is slightly thicker and in a brick form and could
last for three months. The UHT process for milk was identical for both TFA and TBA
packaging.
Environmental Change:
With the signing of the World Trade Organisation (WTO) agreement by India, foreign
companies would be able and willing to sell dairy products in India. Companies like
Britannia have already tied up with New Zealand Dairy Board and Fonterra to launch value
added products, demand for which is likely to grow with increasing disposable incomes and
exposure to global trends of the young population. Food, dairy and beverages constitute the
highest “share of wallet” in our consumption basket as far as modern organized retail is
concerned.
Bulkiness of the product combined with low margins would effectively prevent any county
from shipping liquid milk to India. However, the branded and bulk milk products market
could be potentially depressed by imports. Indian customers were known to have a liking for

Copyright © 2012 Published by IJMRR. All rights reserved                                      571
April 2012/ Volume 2/Issue 4/Article No-11/568-579                        ISSN: 2249-7196


foreign brands in general and foreign retail brands of cheese, butter, milk powder, that
matched the prices of Indian brands, could potentially capture some market share even with
little or no advertising.
On the other hand Indian exports of milk and milk products were relatively low and unless
Indian dairies exported more milk products or Indian consumers consumed more milk
products, there would be a glut in the Indian market.
Cooperatives by their very structure are constrained by the inflexibility in diverting from
liquid milk sales to carry out their social responsibility and at the same time give the most
remunerative prices to farmers, irrespective of the quantity procured and the demand in the
urban markets. The high price sensitivity of the customer and their unwillingness to pay for
premium products is something that needs to be addressed in marketing strategy.
International markets see a wide range of specialised milk products in the supermarkets.
These products are relatively expensive and included liquid milk and milk products specially
formulated for specific uses (such as tea/coffee or milk shake), with specific additives (such
as vitamins and minerals) and for specific types of consumers (such as infants, children,
pregnant women, lactating mothers, sports persons,geriatrics and people on a diet). The moot
question is how many people in India will be interested in such specialised products, and
more importantly, how many people will be willing to pay a premium for such products?
What is missed out in this strategic issue by policy makers and activists is that if consumers
are willing to pay premium prices for value added products by strategic group segmentation,
ultimate beneficiary is the rural producer. Currently almost 90% of milk procured by societies
is sold as liquid milk by cooperatives whereas it is only 20% for the private dairies with a
focus on value added products.
Macro production figures & per capita availability:
Both urban and rural per capita monthly expenditure on milk and milk products category
have increased by almost 15 times in the last 40 years since launch of Operation Flood in
1970, in the period that India has become the largest producer in the world at 112.5 Million
tons and per capita availability at 263 gms per day as of 2009-10 figures.( Detailed figures
and growth seen in Annexure 1 & 2)
 The statewise per capita availability of milk and special mention must be made of States with
per capita well above the national average, namely Andhra Pradesh ( 342 gms/day), Gujarat (
418 gms/day),Haryana ( 662 gms/day),Himachal ( 342 gms/day), Punjab ( 944
gms/day),Rajasthan (395 gms/day),Uttaranchal ( 387 gms/day).
Regional disparities are significant with the laggards being the Eastern & North Eastern
States.
Currently co-op prices serve as a bench mark for pricing of dairy. In fact weak co-ops
competing with private sector may severely affect farmer interest. Growth potential is
tremendous, can the farmers benefit from this opportunity?

Copyright © 2012 Published by IJMRR. All rights reserved                                  572
April 2012/ Volume 2/Issue 4/Article No-11/568-579                          ISSN: 2249-7196


Strengths & Weaknesses of Indian Dairy cooperative system
•   Largest milk producer in the world: 15% of global output
•   Value of output almost equals combined output of paddy and wheat!!
•   1/5thof the world bovine population
•   Milch animals: (45% indigenous cattle, 55 % buffaloes, and 10% cross bred cows)
•   Very low productivity, around 1000 kg/year (world average 2038 kg/year)
•   Large no. of unproductive animals, low genetic potential, poor nutrition and lack of
    services key factors for low productivity
Critical Issues/ Areas of concern for Dairy industry value chain:
Following areas need to be looked into as an ecosystem if India has to improve leadership of
the cooperative dairy system:
•    Competitiveness, Cost of production, productivity of animals
• Production, processing & marketing infrastructure: only 10% delivered to 400 dairy
plants/ free import & export allowed
•    Focus on buffalo milk specialty
•    Import of value added products & export of lower value products
• Small and marginal farmers own 33 %of land, and about 60%                of female cattle and
buffaloes (pro-poor impact)
•    75 % of HH have 2-4 animals on average
•    Dairying is a part of the farming system, not perceived as industry
•    Feed is mostly residual from crops -cow dung used as manure
• Source of regular income, crop income is seasonal, therefore minimizes risk of rural
producers
•    Comprises about 1/3rdof the rural incomes
•    Livestock is a security –asset to be sold in times of crisis
Regulatory Environment:
Besides the far reaching consequences of Operation Flood which has been outlined above in
detail, the industry has gone through following regulatory scenarios, which need to be taken
cognizance of and the landscape is as follows:
•   Dairy sector was de-licensed in 1991
•   Milk and Milk Products Order ( MMPO) 1992: some controls were placed
•   Collection areas/milk sheds specified

Copyright © 2012 Published by IJMRR. All rights reserved                                   573
April 2012/ Volume 2/Issue 4/Article No-11/568-579                         ISSN: 2249-7196


•   Processing capacity fixed
•   Revised MMPO in 2002: controls stand withdrawn
•   Private sector investment in dairying has increased considerably
•   Previously, co-operatives did not have any competition from the private sector
•   To strengthen co-operatives MACS Act,1995 introduced: To reduce government
•   Interference in mgt
•   Farmer freedom to govern the organization
•   Food Safety & Standards Authority of India ( FSSAI): Adulteration of milk-major issue?
•   Agriculture is a state policy in India
• Centre cannot enforce policies, driven by the ideologies and interests of the state
government.
•   Department of Livestock is with the Ministry of Agriculture
• Department of livestock has a network of veterinarians providing livestock veterinary
services
•   Partial Cost recovery now initiated in several states
Bottlenecks in Dairy Value chain: Input/Feed/ Credit/Production/Marketing:
It is important to do a thorough analysis of the complete dairy value chain and address
concerns with respect to each part of the chain, in a more holistic and objective way, so as to
fully capitalize on the unfolding opportunities thrown up in the context of globalization and
changing consumer behaviour.
Breeding/health/extension
• Large majority of indigenous cattle (45% indigenous cattle constituting 55 % buffaloes,
and 10% cross bred cows)
•    National Cattle and Buffalo Breeding Program
• Only small percent is covered by AI, rest is dependent on natural breeding; Performance
of AI is not up to mark
• State veterinary departments, co-operatives, NGOs, private veterinarians, and paravets
are the service providers
•    Regions with high producing dairy animals –good coverage
•    Other areas still lack adequate coverage of services
• Extension: Lack of extension –poor feeding practices does not enable farmers to
capitalize
Feed
Copyright © 2012 Published by IJMRR. All rights reserved                                   574
April 2012/ Volume 2/Issue 4/Article No-11/568-579                          ISSN: 2249-7196


•    Availability, quality and cost of feed is an issue.
•    Land is largely rain-fed or dry land (70%), low output of dry fodder
•    Availability of land for fodder grass
•    Subsidized feed is available through co-ops, but quality and affordability are issues
Credit
•   Poor access to institutional credit
• Credit through informal channel has very high loan rate, and results in exploitation of
farmer through lower milk prices
Production:
•    Dairying is a part of the farming system, not dairy as enterprise
•    Two to four animals on average, milk production is scattered throughout the country
• Low productivity, large no. of unproductive animals’ poor genetic resources, low
affordability of feed as well as poor feeding practices
•    Farmer has low interest in dairying at times when crops are good
•    Many areas do not have access to health and breeding services
Marketing
•   Two major channels –Co-operative, traditional
•   Milk prices are set by the co-operatives
• Premium on fat content hence buffalo milk fetches higher price, cow milk pricing based
on total solids
• Farmer price is Rs. X for cow milk and Rs. X+3 for buffalo milk (1 litre bottle of water
costs Rs. Y- food for thought?)
• The trader usually pays a small amount higher than the co-operative price (co-op price is
the benchmark)
• In a large part of the country, there are no testing facilities at the village level, hence
transparency of pricing is an issue
• Quality of milk depends on amount of time taken for milk to reach to bulk
cooling/chilling centre
Future potential of cooperative dairy industry:
Following factors augur well for sustainable growth of the industry, if areas of concern are
adequately addressed by public and private institutions working in this field, with support
from the Government, research and academia.


Copyright © 2012 Published by IJMRR. All rights reserved                                     575
April 2012/ Volume 2/Issue 4/Article No-11/568-579                           ISSN: 2249-7196


• Dairy demand is income elastic. Need to move away from traditional liquid milk market
to cope with increasing demand-supply scenario
• Increase in income and increase in population-high growth rate for dairy products
(expected to be 7%)/ need to broaden product range in line with consumer expectations
• Milk products market booming due to higher incomes: Cheese 100 cr (growing @9%
pa)/ Dahi 15,000 cr ( only 10% organized share)/milk based sweets (12,000 cr largely
unorganized)/ milk & fruit based beverages
• Increasing potential for export of WMP, SMP, butter & cheese, especially to West Asian
countries and other emerging as well as LDC’s.
•    High potential for enhancing farmer incomes from dairy enterprise
•    Important to assess the critical weaknesses in the dairy value chain.
•    Global integration-quality certification: ISO/ HACCP becoming critical
•    Technology development in processing/packaging/ biotech related/ fruit processing,etc
• Identify approaches to enable farmers to capitalize on these opportunities through access
of credit, inputs, feedstock, technology, genetics, processing, marketing and distribution
CONCLUSION AND FUTURE SCOPE OF STUDY
While remarkable progress has been made due to the “White revolution” and consequent
improvement in rural incomes and urban availability of milk and milk products, putting India
on the global map as the world’s largest producer, what needs to be looked into is the post
WTO era wherein we need to move up the value chain and balance out interests of all
sections of society and enhance the sustainable competitive advantage of the cooperative
sector against not only the private sector but also impending imports.
The Doha round of trade talks also puts the spotlight on huge farm subsidies of the developed
nations and in this context we are back to addressing the three questions raised in the
beginning of this paper as to what are the implications, which models serve our interests
better and how does the cooperative system come out stronger by anticipating these emerging
changes.
REFERENCES
Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GOI
Indian Dairy.com Website
Livestock Census, Department of Animal Husbandry, Dairying & Fisheries, Ministry             of
Agriculture, GoI
National Dairy Development Board (NDDB) Website and publications
NSSO Surveys and Ministry of Statistics & Program Implementation



Copyright © 2012 Published by IJMRR. All rights reserved                                  576
April 2012/ Volume 2/Issue 4/Article No-11/568-579                               ISSN: 2249-7196


ANNEXURES

                               Annexure 1:Production in India
Year          Production (Million Tonnes)                  Per Capita Availibilty (gms/day)
1991-92                                     55.7                                              178
1992-93                                     58.0                                              182
1993-94                                     60.6                                              187
1994-95                                     63.8                                              194
1995-96                                     66.2                                              197
1996-97                                     69.1                                              202
1997-98                                     72.1                                              207
1998-99                                     75.4                                              213
1999-2000                                   78.3                                              217
2000-01                                     80.6                                              220
2001-02                                     84.4                                              225
2002-03                                     86.2                                              230
2003-04                                     88.1                                              231
2004-05                                     92.5                                              233
2005-06                                     97.1                                              241
2006-07                                    100.9                                              246
2007-08                                    104.8                                              252
2008-09                                    108.5                                              258
2009-10                                    112.5                                              263
Source: Department of Animal Husbandry, Dairying & Fisheries, Ministry of
Agriculture, GoI




Copyright © 2012 Published by IJMRR. All rights reserved                                            577
April 2012/ Volume 2/Issue 4/Article No-11/568-579                                  ISSN: 2249-7196


                             Annexure 2:Per Capita Availability of Milk by States (gms/day)
              91-    92-   93-   94-   95-   96-   97-   98-   99-     00-   01-   02-   03-   04-   05-   06-   07-   08-   09-
State
              92     93    94    95    96    97    98    99    00      01    02    03    04    05    06    07    08    09    10
All
               178   182   188 191 197       202   207   213   217     220   225   230   231   233   241   246 252 258 263
India
Andhra
               120   124   148 163 162       169   167   185   192     194   209   231   238   250   260   269 298 316 342
Pradesh
Arunachal
                22    64    62    64 119     115   109   119   119     102   105   112   109   114   113   114    74    55   59
Pradesh
Assam           77    78    78    79    95    79    78    79    71      69    70    71    71    72    72    70    70    70   69
Bihar          100    98    96    95 101     100    98   121   119      80    88    92   100   147   154   163 170 172 175
Goa             65    68    73    72    73    72    71    88    92      89    91    91    93   110   105   100 101      99   96
Gujarat        236   245   249 277 229       289   290   290   297     280   317   321   330   344   349   374 385 402 418
Haryana        586   597   605 625 618       617   630   623   631     614   645   647   643   631   628   633 621 644 662
Himachal
               313   314   330 324 329       316   314   347   349     335   341   339   337   378   373   370 365 365 342
Pradesh
Jammu &
               204   321   261 210 276       302   345   353   362     348   367   365   363   364   353   325 372 378 382
Kashmir
Karnataka      149   154   160 173 185       191   216   233   241     233   249   229   190   194   197   200 203 215 226
Kerala         167   174   181 190 198       199   204   221   227     219   234   203   173   169   171   172 183 197 203
Madhya
               197   196   195 199 199       192   194   262   261     211   240   236   233   233   262   259 264 271 278
Pradesh
Maharasht
               136   138   140 156 163       161   161   168   168     162   172   172   172   176   178   182 184 188 190
ra
Manipur        122   119   118    88    80    75    74    87    88      81    86    85    85    90    92    82    91    90   88
Meghalaya       76    77    77    77    83    74    73    76    76      74    78    78    78    81    82    82    84    83   83
Mizoram         31    34    32    32    31    29    53    65    57      42    43    45    44    46    43    45    48    47   29
Nagaland        96    95    93    91    88    86    82    69    69      69    78    78    83    90    96    86    57    67   96
Orissa          43    46    47    47    49    54    53    58    66      64    69    68    71    92    95   100 113 110 112
Punjab         722   739   776 797 847       823   861   883   902     854   892   895   898   917   943   961 956 955 944
Rajasthan      275   276   292 280 294       322   348   356   367     353   376   368   371   376   387   408 408 399 395
Sikkim         194   191   186 192 204       190   188   186   185     173   187   222   231   221   232   230 229 226 210
Tamilnadu      164   167   168 175 180       183   185   199   210     211   219   198   198   204   231   232 232 234 237
Tripura         31    33    33    35    35    36    45    69    69      64    77    66    68    70    70    71    72    74   77
Uttar
               199   204   207 209 216       215   221   238   243     223   241   245   250   254   262   267 274 278 283
Pradesh
West
               120   118   119 123 130       123   123   125   123     116   120   120   120   124   126   126 129 131 133
Bengal
A&N
               227   219   223 215 173       170   169   179   184     165   177   195   183   165   135   155 149 154 137
Islands
Chandigar
               141   147   145 142 143       148   147   139   134     129   131   127   127   115   116   124 108 101       95
h
Dadra &
Nagar           59   196   129 144      87    89    86   106    13      97   100    97    95    45    53    54    47    91   86
Haveli

            Copyright © 2012 Published by IJMRR. All rights reserved                                             578
April 2012/ Volume 2/Issue 4/Article No-11/568-579                                ISSN: 2249-7196


Daman &
                 0    25    26    25   25    16     17    26    144     17   17     17   16     10   11    13   12    15   15
Diu
Delhi           65    65    67    66   69    61     59    61    60      56   58     57   56     54   54    48   46    65   72
Lakshadw
                55    55    50    53   54   107     97    72    47      88   90     87   43     45   64    76   74    84   84
eep
Pondicher
                90    89   103    98   90    44     43   109    106    102   104   101   107   108   108   117 107 101     96
ry
Chhattisga
                                                            -     -    100   105   103   102   103   103   101 103 106 110
rh
Uttaranch
                                                            -     -    323   344   339   365   364   361   358 355 351 387
al
Jharkhand                                                   -     -     90   96     94   92    127   126   131 132 132 130
Source : Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GoI




            Copyright © 2012 Published by IJMRR. All rights reserved                                            579

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Leadership Of Indian Coop Dairy Industry

  • 1. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 INTERNATIONAL JOURNAL OF MANAGEMENT RESEARCH AND REVIEW LEADERSHIP OF INDIAN COOPERATIVE DAIRY INDUSTRY: ISSUES, CHALLENGES & STRATEGIES: CONTEXT OF GLOBALIZATION Prof Amit Gupta*1 Research Fellow, National School of Leadership, Bangalore. ABSTRACT Dairy industry is of crucial importance to India in terms of livelihoods, poverty alleviation and inclusive growth. Dairy products are a major source of cheap and nutritious food to millions of people in India and the only acceptable source of animal protein for large vegetarian segment of the population, particularly among the landless, small and marginal farmers and women. Dairy sector witnessed spectacular growth between 1971-1996, i.e, Operation Flood era. An integrated cooperative dairy development program on the proven model of Anand pattern was implemented in three phases by National Dairy Development Board, an institution of national importance created for this purpose. The major objective was to provide an assured market round the year to rural milk producers and to establish linkage between rural milk production and urban markets through modern technology and professional management. In this article, an attempt has been made to trace the growth of the dairy industry since 1971, driven by the cooperative movement, and analyse the status in the current context of globalization and trade liberalization, wherein the constraints of cooperatives need to be seen in light of private sector competition. The critical issues and areas of concern need to be looked into across the dairy industry value chain spanning from inputs, feed, credit, production, processing, marketing and value added product mix. The primary objective of this secondary research study is to address the following questions: • What is the implication of these changes on the farmers –potential threats and opportunities? • Which models better serve the interest of the farmers? • How can the co-operatives be strengthened to meet the emerging changes? Keywords: Dairy cooperatives, Operation Flood, rural producers, urban markets, inputs, processing, value chain INTRODUCTION & OVERVIEW Indian Dairy Industry is at cross roads. Though the industry has traditionally been dominated by the government and cooperative sector, strong competition from private sector has made inroads into the market share of these organizations. *Corresponding Author www.ijmrr.com 568
  • 2. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 To understand the critical issues facing the industry let us first try and trace the basic value chain of the cooperative dairies and summarize the salient points of Operation Flood. Arecent World Bank audit shows that of the Rs 200 crores it invested in Operation Flood II, the net return into the rural economy has been a whopping Rs 240, 000 crores per year over a period of ten years, or a total of Rs 240,000 crores in all. No other major development program has matched this input-output ratio. Operation flood, launched in 1970, has been instrumental in helping the farmers mould their own development. Thus helping reach milk to consumers in 700 towns and cities through a National Milk Grid. It also help eradicate the need for middleman thereby reducing the seasonal price variations. As a result of cooperative structure the whole exercise of production and distribution of milk and milk products has become economically viable for farmers to undertake their own. In this manner the farmer himself can enjoy the fruits of his own labor, instead of surrendering a majority of the profit to corrupt middleman. Far reaching consequences of Operation Flood: The year 1995-96 marked the termination of Operation Flood III, funded by a World Bank loan, EEC food aid and internal resources of NDDB. At the conclusion of Operation Flood III, 72,744 DCSs in 170 milksheds of the country, having a total membership of 93.14 lakh had been organized. The targets set have either been effectively achieved or exceeded. However, procurement targets could not be reached as private agencies started procuring milk from the cooperative villages, following the new deli censing policy under the Government's program of economic liberalization. The conditions for long-term growth in procurement have been created. An assured market and remunerative producer prices for raw milk, technical input services including AI, balanced cattle feed and emergency veterinary health services have all contributed to sustained increases in milk production. Three state-of-the-art dairies designed to produce quality products for both the domestic and export markets have been commissioned. While the demand for milk was rising under Operation Flood the total cattle population remained more or less static. If milk production had to be increased • The buffalo and milk breeds of cattle had to be upgraded • Non-descript cows had to be crossbred with exotic semen to increase their milk production to make them more efficient converters of feed. With this objective in mind, thrust was given to intensive research and development in animal husbandry. Today, animal breeding is an integration of three major areas, artificial insemination and quantitative genetic techniques, embryo transfer and embryo micro manipulation techniques and biotechnology and genetics engineering. The optimal genetic improvement can be achieved by making use of developments in each of these areas. Operation Flood which started in 1970, concluded its Third Phase in 1996. Let us look at what Copyright © 2012 Published by IJMRR. All rights reserved 569
  • 3. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 Operation Flood has achieved in milk. We are not looking simply at the application of science and technology, though both have played a role; we are not looking simply at the creation of farmer-owned structures, though such structures have been necessary to success. What we are looking at is all of this, combined with the orchestration of all policies and programs that affect production. Further, they ensure to the extent possible, that these support mechanism strengthen efforts, rather than stand as obstacles. • Cost reduction and technology management • modernization of process and plant technology • interventions for productivity increase • frontier technologies like DNA vaccines and genetically engineered bovine somatotropin,embryo transfer technology and in vitro fertilization of oocytes The story of Operation Flood can be seen through three angles. One is to consider what it did to the dairy industry. Another point of view is from the eyes of the small farmer. it has revolutionized their way of life. Operation Flood has also established a pattern of success for other countries to follow Structure of co-operatives: The basic philosophy of the dairy movement in India as promoted by the Anand pattern what is today popularly known as AMUL (originally Anand Milk Union Ltd) was to build farmer owned co-operative milk processing facilities that provided farmers an assured outlet for their produce and the means to market quality milk and milk products in urban areas with high demand. A three-tier structure was established that consisted of village level dairy co- operatives that farmers could become members of by paying a onetime membership and continue as members by supplying a minimum quantum of milk every year. Each village co- operative had an elected chairperson who represented the village cooperative as members of district level milk unions. The district milk unions had an elected board from among the chairpersons of village co-operatives and each district union had a liquid milk processing diary that took care of district level local milk supply. The elected chairperson of each district union represented the district milk union on the board of the milk federation that was responsible for liquid milk sales as well as production and marketing of milk products. Profits made by the Federation are distributed to farmers as "price difference" after keeping some reserve for developmental expenses Dairy Extension: Dairy Extension covers a range of activities that provide education, training and other services to improve the milk quality and productivity and reduce production costs at the farmer level. These include farmer training and awareness programs on feeding, hygiene and treatment of common ailments. Veterinary doctors visit villages for treating major ailments of milch animals and to conduct artificial insemination to improve their breed. These extension activities are subsidised and supported directly and indirectly by several government schemes and are valued by farmers. ( see Annexure 7 for AI details) Copyright © 2012 Published by IJMRR. All rights reserved 570
  • 4. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 Milk transportation: Milk is transported in 40 litre cans twice daily to the dairies. If the dairy is at a considerable distance from the village milk co-operative then milk is transported to nearby chilling centres that are used to preserve the liquid milk for short periods till it can be transported in bulk to the dairy. Chilling centres are essential in some locations as the village co-operatives do not have refrigeration facilities and milk can only be preserved for long periods at temperatures below 4 degrees Centigrade. Milk composition and generic pricing method: Milk supplied by farmers to the village milk co-operative has to meet certain quality standards and is purchased and sold on the basis of the percentage of fat and solids non-fat (SNF) that it contains by weight. While the fat part of milk contains energy, the SNF part of milk contains vitamins and other nutrients. Dairy processing can separate the two parts and adjust their proportion. The purchase price of milk is usually stated for standard milk containing 3.5% Fat and 8.5% Solids Non Fat (SNF). Any variation in the composition from the standard leads to an increase or decrease in price based on the price of fat and SNF. Aseptic packaging of Milk: Aseptic packaging in Tetra Fino Aseptic (TFA) is a world-class packaging technology for perishable liquid products from Tetra Pak, the world leaders in liquid food packaging. The aseptic packaging equipment is capable of UHT (ultra high treatment) processing and aseptically packaging milk in 500 ml packages called TFA, that ensures that milk stayed fresh for upto 8 weeks after dispatch without any refrigeration (until it was opened). Unlike plastic milk pouches, TFA packages cannot be tampered with and could not be opened and re-sealed. Customers could consume the milk directly without boiling it and therefore destroying milk nutrients. The UHT technology requires that only the best quality milk be segregated for aseptic packaging in TFA packages. Tetra Brik Aseptic (TBA) is a similar aseptic package from Tetra Pak, except that it is slightly thicker and in a brick form and could last for three months. The UHT process for milk was identical for both TFA and TBA packaging. Environmental Change: With the signing of the World Trade Organisation (WTO) agreement by India, foreign companies would be able and willing to sell dairy products in India. Companies like Britannia have already tied up with New Zealand Dairy Board and Fonterra to launch value added products, demand for which is likely to grow with increasing disposable incomes and exposure to global trends of the young population. Food, dairy and beverages constitute the highest “share of wallet” in our consumption basket as far as modern organized retail is concerned. Bulkiness of the product combined with low margins would effectively prevent any county from shipping liquid milk to India. However, the branded and bulk milk products market could be potentially depressed by imports. Indian customers were known to have a liking for Copyright © 2012 Published by IJMRR. All rights reserved 571
  • 5. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 foreign brands in general and foreign retail brands of cheese, butter, milk powder, that matched the prices of Indian brands, could potentially capture some market share even with little or no advertising. On the other hand Indian exports of milk and milk products were relatively low and unless Indian dairies exported more milk products or Indian consumers consumed more milk products, there would be a glut in the Indian market. Cooperatives by their very structure are constrained by the inflexibility in diverting from liquid milk sales to carry out their social responsibility and at the same time give the most remunerative prices to farmers, irrespective of the quantity procured and the demand in the urban markets. The high price sensitivity of the customer and their unwillingness to pay for premium products is something that needs to be addressed in marketing strategy. International markets see a wide range of specialised milk products in the supermarkets. These products are relatively expensive and included liquid milk and milk products specially formulated for specific uses (such as tea/coffee or milk shake), with specific additives (such as vitamins and minerals) and for specific types of consumers (such as infants, children, pregnant women, lactating mothers, sports persons,geriatrics and people on a diet). The moot question is how many people in India will be interested in such specialised products, and more importantly, how many people will be willing to pay a premium for such products? What is missed out in this strategic issue by policy makers and activists is that if consumers are willing to pay premium prices for value added products by strategic group segmentation, ultimate beneficiary is the rural producer. Currently almost 90% of milk procured by societies is sold as liquid milk by cooperatives whereas it is only 20% for the private dairies with a focus on value added products. Macro production figures & per capita availability: Both urban and rural per capita monthly expenditure on milk and milk products category have increased by almost 15 times in the last 40 years since launch of Operation Flood in 1970, in the period that India has become the largest producer in the world at 112.5 Million tons and per capita availability at 263 gms per day as of 2009-10 figures.( Detailed figures and growth seen in Annexure 1 & 2) The statewise per capita availability of milk and special mention must be made of States with per capita well above the national average, namely Andhra Pradesh ( 342 gms/day), Gujarat ( 418 gms/day),Haryana ( 662 gms/day),Himachal ( 342 gms/day), Punjab ( 944 gms/day),Rajasthan (395 gms/day),Uttaranchal ( 387 gms/day). Regional disparities are significant with the laggards being the Eastern & North Eastern States. Currently co-op prices serve as a bench mark for pricing of dairy. In fact weak co-ops competing with private sector may severely affect farmer interest. Growth potential is tremendous, can the farmers benefit from this opportunity? Copyright © 2012 Published by IJMRR. All rights reserved 572
  • 6. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 Strengths & Weaknesses of Indian Dairy cooperative system • Largest milk producer in the world: 15% of global output • Value of output almost equals combined output of paddy and wheat!! • 1/5thof the world bovine population • Milch animals: (45% indigenous cattle, 55 % buffaloes, and 10% cross bred cows) • Very low productivity, around 1000 kg/year (world average 2038 kg/year) • Large no. of unproductive animals, low genetic potential, poor nutrition and lack of services key factors for low productivity Critical Issues/ Areas of concern for Dairy industry value chain: Following areas need to be looked into as an ecosystem if India has to improve leadership of the cooperative dairy system: • Competitiveness, Cost of production, productivity of animals • Production, processing & marketing infrastructure: only 10% delivered to 400 dairy plants/ free import & export allowed • Focus on buffalo milk specialty • Import of value added products & export of lower value products • Small and marginal farmers own 33 %of land, and about 60% of female cattle and buffaloes (pro-poor impact) • 75 % of HH have 2-4 animals on average • Dairying is a part of the farming system, not perceived as industry • Feed is mostly residual from crops -cow dung used as manure • Source of regular income, crop income is seasonal, therefore minimizes risk of rural producers • Comprises about 1/3rdof the rural incomes • Livestock is a security –asset to be sold in times of crisis Regulatory Environment: Besides the far reaching consequences of Operation Flood which has been outlined above in detail, the industry has gone through following regulatory scenarios, which need to be taken cognizance of and the landscape is as follows: • Dairy sector was de-licensed in 1991 • Milk and Milk Products Order ( MMPO) 1992: some controls were placed • Collection areas/milk sheds specified Copyright © 2012 Published by IJMRR. All rights reserved 573
  • 7. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 • Processing capacity fixed • Revised MMPO in 2002: controls stand withdrawn • Private sector investment in dairying has increased considerably • Previously, co-operatives did not have any competition from the private sector • To strengthen co-operatives MACS Act,1995 introduced: To reduce government • Interference in mgt • Farmer freedom to govern the organization • Food Safety & Standards Authority of India ( FSSAI): Adulteration of milk-major issue? • Agriculture is a state policy in India • Centre cannot enforce policies, driven by the ideologies and interests of the state government. • Department of Livestock is with the Ministry of Agriculture • Department of livestock has a network of veterinarians providing livestock veterinary services • Partial Cost recovery now initiated in several states Bottlenecks in Dairy Value chain: Input/Feed/ Credit/Production/Marketing: It is important to do a thorough analysis of the complete dairy value chain and address concerns with respect to each part of the chain, in a more holistic and objective way, so as to fully capitalize on the unfolding opportunities thrown up in the context of globalization and changing consumer behaviour. Breeding/health/extension • Large majority of indigenous cattle (45% indigenous cattle constituting 55 % buffaloes, and 10% cross bred cows) • National Cattle and Buffalo Breeding Program • Only small percent is covered by AI, rest is dependent on natural breeding; Performance of AI is not up to mark • State veterinary departments, co-operatives, NGOs, private veterinarians, and paravets are the service providers • Regions with high producing dairy animals –good coverage • Other areas still lack adequate coverage of services • Extension: Lack of extension –poor feeding practices does not enable farmers to capitalize Feed Copyright © 2012 Published by IJMRR. All rights reserved 574
  • 8. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 • Availability, quality and cost of feed is an issue. • Land is largely rain-fed or dry land (70%), low output of dry fodder • Availability of land for fodder grass • Subsidized feed is available through co-ops, but quality and affordability are issues Credit • Poor access to institutional credit • Credit through informal channel has very high loan rate, and results in exploitation of farmer through lower milk prices Production: • Dairying is a part of the farming system, not dairy as enterprise • Two to four animals on average, milk production is scattered throughout the country • Low productivity, large no. of unproductive animals’ poor genetic resources, low affordability of feed as well as poor feeding practices • Farmer has low interest in dairying at times when crops are good • Many areas do not have access to health and breeding services Marketing • Two major channels –Co-operative, traditional • Milk prices are set by the co-operatives • Premium on fat content hence buffalo milk fetches higher price, cow milk pricing based on total solids • Farmer price is Rs. X for cow milk and Rs. X+3 for buffalo milk (1 litre bottle of water costs Rs. Y- food for thought?) • The trader usually pays a small amount higher than the co-operative price (co-op price is the benchmark) • In a large part of the country, there are no testing facilities at the village level, hence transparency of pricing is an issue • Quality of milk depends on amount of time taken for milk to reach to bulk cooling/chilling centre Future potential of cooperative dairy industry: Following factors augur well for sustainable growth of the industry, if areas of concern are adequately addressed by public and private institutions working in this field, with support from the Government, research and academia. Copyright © 2012 Published by IJMRR. All rights reserved 575
  • 9. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 • Dairy demand is income elastic. Need to move away from traditional liquid milk market to cope with increasing demand-supply scenario • Increase in income and increase in population-high growth rate for dairy products (expected to be 7%)/ need to broaden product range in line with consumer expectations • Milk products market booming due to higher incomes: Cheese 100 cr (growing @9% pa)/ Dahi 15,000 cr ( only 10% organized share)/milk based sweets (12,000 cr largely unorganized)/ milk & fruit based beverages • Increasing potential for export of WMP, SMP, butter & cheese, especially to West Asian countries and other emerging as well as LDC’s. • High potential for enhancing farmer incomes from dairy enterprise • Important to assess the critical weaknesses in the dairy value chain. • Global integration-quality certification: ISO/ HACCP becoming critical • Technology development in processing/packaging/ biotech related/ fruit processing,etc • Identify approaches to enable farmers to capitalize on these opportunities through access of credit, inputs, feedstock, technology, genetics, processing, marketing and distribution CONCLUSION AND FUTURE SCOPE OF STUDY While remarkable progress has been made due to the “White revolution” and consequent improvement in rural incomes and urban availability of milk and milk products, putting India on the global map as the world’s largest producer, what needs to be looked into is the post WTO era wherein we need to move up the value chain and balance out interests of all sections of society and enhance the sustainable competitive advantage of the cooperative sector against not only the private sector but also impending imports. The Doha round of trade talks also puts the spotlight on huge farm subsidies of the developed nations and in this context we are back to addressing the three questions raised in the beginning of this paper as to what are the implications, which models serve our interests better and how does the cooperative system come out stronger by anticipating these emerging changes. REFERENCES Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GOI Indian Dairy.com Website Livestock Census, Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GoI National Dairy Development Board (NDDB) Website and publications NSSO Surveys and Ministry of Statistics & Program Implementation Copyright © 2012 Published by IJMRR. All rights reserved 576
  • 10. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 ANNEXURES Annexure 1:Production in India Year Production (Million Tonnes) Per Capita Availibilty (gms/day) 1991-92 55.7 178 1992-93 58.0 182 1993-94 60.6 187 1994-95 63.8 194 1995-96 66.2 197 1996-97 69.1 202 1997-98 72.1 207 1998-99 75.4 213 1999-2000 78.3 217 2000-01 80.6 220 2001-02 84.4 225 2002-03 86.2 230 2003-04 88.1 231 2004-05 92.5 233 2005-06 97.1 241 2006-07 100.9 246 2007-08 104.8 252 2008-09 108.5 258 2009-10 112.5 263 Source: Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GoI Copyright © 2012 Published by IJMRR. All rights reserved 577
  • 11. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 Annexure 2:Per Capita Availability of Milk by States (gms/day) 91- 92- 93- 94- 95- 96- 97- 98- 99- 00- 01- 02- 03- 04- 05- 06- 07- 08- 09- State 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 All 178 182 188 191 197 202 207 213 217 220 225 230 231 233 241 246 252 258 263 India Andhra 120 124 148 163 162 169 167 185 192 194 209 231 238 250 260 269 298 316 342 Pradesh Arunachal 22 64 62 64 119 115 109 119 119 102 105 112 109 114 113 114 74 55 59 Pradesh Assam 77 78 78 79 95 79 78 79 71 69 70 71 71 72 72 70 70 70 69 Bihar 100 98 96 95 101 100 98 121 119 80 88 92 100 147 154 163 170 172 175 Goa 65 68 73 72 73 72 71 88 92 89 91 91 93 110 105 100 101 99 96 Gujarat 236 245 249 277 229 289 290 290 297 280 317 321 330 344 349 374 385 402 418 Haryana 586 597 605 625 618 617 630 623 631 614 645 647 643 631 628 633 621 644 662 Himachal 313 314 330 324 329 316 314 347 349 335 341 339 337 378 373 370 365 365 342 Pradesh Jammu & 204 321 261 210 276 302 345 353 362 348 367 365 363 364 353 325 372 378 382 Kashmir Karnataka 149 154 160 173 185 191 216 233 241 233 249 229 190 194 197 200 203 215 226 Kerala 167 174 181 190 198 199 204 221 227 219 234 203 173 169 171 172 183 197 203 Madhya 197 196 195 199 199 192 194 262 261 211 240 236 233 233 262 259 264 271 278 Pradesh Maharasht 136 138 140 156 163 161 161 168 168 162 172 172 172 176 178 182 184 188 190 ra Manipur 122 119 118 88 80 75 74 87 88 81 86 85 85 90 92 82 91 90 88 Meghalaya 76 77 77 77 83 74 73 76 76 74 78 78 78 81 82 82 84 83 83 Mizoram 31 34 32 32 31 29 53 65 57 42 43 45 44 46 43 45 48 47 29 Nagaland 96 95 93 91 88 86 82 69 69 69 78 78 83 90 96 86 57 67 96 Orissa 43 46 47 47 49 54 53 58 66 64 69 68 71 92 95 100 113 110 112 Punjab 722 739 776 797 847 823 861 883 902 854 892 895 898 917 943 961 956 955 944 Rajasthan 275 276 292 280 294 322 348 356 367 353 376 368 371 376 387 408 408 399 395 Sikkim 194 191 186 192 204 190 188 186 185 173 187 222 231 221 232 230 229 226 210 Tamilnadu 164 167 168 175 180 183 185 199 210 211 219 198 198 204 231 232 232 234 237 Tripura 31 33 33 35 35 36 45 69 69 64 77 66 68 70 70 71 72 74 77 Uttar 199 204 207 209 216 215 221 238 243 223 241 245 250 254 262 267 274 278 283 Pradesh West 120 118 119 123 130 123 123 125 123 116 120 120 120 124 126 126 129 131 133 Bengal A&N 227 219 223 215 173 170 169 179 184 165 177 195 183 165 135 155 149 154 137 Islands Chandigar 141 147 145 142 143 148 147 139 134 129 131 127 127 115 116 124 108 101 95 h Dadra & Nagar 59 196 129 144 87 89 86 106 13 97 100 97 95 45 53 54 47 91 86 Haveli Copyright © 2012 Published by IJMRR. All rights reserved 578
  • 12. April 2012/ Volume 2/Issue 4/Article No-11/568-579 ISSN: 2249-7196 Daman & 0 25 26 25 25 16 17 26 144 17 17 17 16 10 11 13 12 15 15 Diu Delhi 65 65 67 66 69 61 59 61 60 56 58 57 56 54 54 48 46 65 72 Lakshadw 55 55 50 53 54 107 97 72 47 88 90 87 43 45 64 76 74 84 84 eep Pondicher 90 89 103 98 90 44 43 109 106 102 104 101 107 108 108 117 107 101 96 ry Chhattisga - - 100 105 103 102 103 103 101 103 106 110 rh Uttaranch - - 323 344 339 365 364 361 358 355 351 387 al Jharkhand - - 90 96 94 92 127 126 131 132 132 130 Source : Department of Animal Husbandry, Dairying & Fisheries, Ministry of Agriculture, GoI Copyright © 2012 Published by IJMRR. All rights reserved 579