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NREL's Windturbine design cost and scaling model: LANDBASED                                                   POSSIBLE CONFIGURATIONS
http://www.nrel.gov/wind/pdfs/40566.pdf                                                                       BLADES MATERIAL       TOWER MATERIAL       LOCATION       DRIVE TRAIN
                                                                                                                   BASELINE             BASELINE            LANDBASED   3 STAGE
This spreadsheet is made for the following configuration:          CHOOSE CONFIGURATION                           ADVANCED             ADVANCED                         SINGLE STAGE
Blades material                                                             BASELINE                                                                                    DIRECT DRIVE
Tower material                                                              BASELINE                                                                                    MULTIPATH
Drive train                                                                  3 STAGE
Windturbine location                                                      LANDBASED



DATA                                                               CHOOSE INPUTS
Machine Rating (kW) (mr)                                                      1,500.00
Rotor Diameter (m)                                                               70.00
Hub Height (m)                                                                   65.00
OMEGA (rad/s)                                                                     2.14
CAPACITY FACTOR                                                                   0.33
Radio del rotor (m)                                                              35.00
b (número de palas)                                                                  3
ROTOR SWEPT AREA                                                              3,848.45
LOW SPEED SHAFT TORQUE                                                          700.00

                                                                      COST IN $ 2002      COST IN $ 2002
COMPONENT                                                              PART COST $        TOTAL COST $          PART MASS (kg)       TOTAL MASS (kg)
ROTOR                                                                                            237,083.78                                  28,290.43
BLADES                                                                        50,477.41          151,432.22              4,614.88            13,844.63
HUB                                                                                               42,852.30                                  10,082.89
PITCH MECHANISM &BEARINGS                                                                         38,485.29              2,284.19             3,588.40
SPINNER, NOSE CONE                                                                                 4,313.97                                     774.50
DRIVE TRAIN, NACELLE                                                                             571,539.06                                  34,169.32
LOW SPEED SHAFT                                                                                   21,222.57                                   3,026.44
BEARINGS                                                                                          11,953.06               339.58                679.15
GEARBOX                                                                                          152,441.74                                  10,240.49
MECH BRAKE                                                                                         2,983.99                                     298.40
GENERATOR                                                                                         97,500.00                                   5,498.11
VARIABLE SPEED ELECTRONICS                                                                       118,500.00                                          0
YAW DRIVE & BEARING                                                            9,978.62           19,957.23              1,171.92             1,875.07
MAIN FRAME                                                                                        47,825.28                                  10,081.33
                                                      DRIVE                   38,080.00                                  8,961.18
                                        PLATFORMS $ RAILINGS                   9,745.28                                  1,120.15
ELECTRICAL CONNECTIONS                                                                            60,000.00                                          0
HYDRAULIC, COOLING SYSTEM                                                                         18,000.00                                     120.00
NACELLE COVER                                                                                     21,155.20                                   2,350.34
CONTROL, SAFETY SYSTEM, CONDITION MONITORING                                                      35,000.00                                          0
TOWER                                                                                            146,955.48                                  97,970.32
                                  TURBINE CAPITAL COST (TCC)                                     990,578.33                                 160,430.07

FOUNDATIONS                                                                                       45,818.36
TRANSPORTATION                                                                                    51,033.75
ROADS, CIVIL WORK                                                                                 79,008.75
ASSEMBLY & INSTALLATION                                                                           38,583.78
ELECTRICAL INTERFACE/ CONNECTIONS                                                                126,603.75
ENGINEERING & PERMITS                                                                             32,703.75
                             BALANCE OF STATION COST (BOS)                                       373,752.14
                         INITIAL CAPITAL COST (ICC=BOS+TCC)                                    1,364,330.46
                      Installed Cost per kW (ICC/machine rating)                                     909.55
           Turbine capital per kW sans BOS & Warranty (TCC/mr)                                       660.39


                               Levelized Replacement Cost(LRC)                                    16,050.00
                                       Operations & Maintenance                                   30,353.40
                                         Land Lease Costs (LLC)                                    4,683.10


                                              CAPACITY FACTOR                                          0.33 heq (h)                           2,890.80
                                                     AEP (Kwh)                                 4,336,200.00
                                                AOE ($/kWh)                                            0.01
                            FIXED CHARGE RATE (FCR)= 11,58%                 0,1158*ICC=          157,989.47
                                                COE ($/kWh)                                            0.05

ALL COSTS IN $ 2002
NREL's Windturbine design cost and scaling model: OFFSHORE
http://www.nrel.gov/wind/pdfs/40566.pdf

This spreadsheet is made for the following configuration:      CHOOSE CONFIGURATION…
Blades material                                                         BASELINE
Tower material                                                          BASELINE
Drive train                                                              3 STAGE
Windturbine location                                                   OFFSHORE



DATA                                                           CHOOSE INPUTS…
Machine Rating (kW) (mr)                                                  3,000.00
Rotor Diameter (m)                                                           90.00
Hub Height (m)                                                               80.00
OMEGA (rad/s)                                                                 2.00
CAPACITY FACTOR                                                               0.38
Radio del rotor (m)                                                          45.00
b (número de palas)                                                              3
ROTOR SWEPT AREA                                                          6,361.73
LOW SPEED SHAFT TORQUE                                                    1,500.00

                                                                  COST IN $ 2002      COST IN $ 2002
COMPONENT                                                          PART COST $        TOTAL COST $
ROTOR                                                                                         449,947.70
BLADES                                                                   101,813.87           305,441.61
HUB                                                                                            63,076.35
PITCH MECHANISM &BEARINGS                                                                      75,054.88
SPINNER, NOSE CONE                                                                              6,374.87
DRIVE TRAIN, NACELLE                                                                        1,187,794.83
LOW SPEED SHAFT                                                                                43,842.78
BEARINGS                                                                                       29,040.74
GEARBOX                                                                                       362,318.37
MECH BRAKE                                                                                      5,968.09
GENERATOR                                                                                     195,000.00
VARIABLE SPEED ELECTRONICS                                                                    237,000.00
YAW DRIVE & BEARING                                                       21,017.18            42,034.37
MAIN FRAME                                                                                     78,129.79
                                                      DRIVE               62,209.41
                                        PLATFORMS $ RAILINGS              15,920.39
ELECTRICAL CONNECTIONS                                                                       120,000.00
HYDRAULIC, COOLING SYSTEM                                                                     36,000.00
NACELLE COVER                                                                                 38,460.70
CONTROL, SAFETY SYSTEM, CONDITION MONITORING                                                  55,000.00
TOWER                                                                                        301,180.61
MARINIZATION                                                                                 269,179.62
                                  TURBINE CAPITAL COST (TCC)                                2,263,102.76

MONOPILE FOUNDATION/SUPPORT ESTRUCTURE                                                        878906.25
OFFSHORE TRANSPORTATION                                                                          253470
PORT AND STAGING EQUIPTMENT                                                                       60000
OFFSHORE TURBINE INSTALLATION                                                                 292968.75
OFFSHORE ELECTRICAL INTERFACE/ CONNECTIONS                                                    761718.75
OFFSHORE PERMITS, ENGINEERING & SITE ASSESMENT                                              108398.4375
PERSONNEL ACCESS REQUIREMENT                                                                   58593.75
SCOUR PROTECTION                                                                            161132.8125
SURETY BOND(3% ICC- OFFSHORE WARRANTY COST)                                                 145148.7454
BALANCE OF STATION COST (BOS)                        2720337.495
                             OFFSHORE WARRANTY PREMIUM                           299088.4708
                        INITIAL CAPITAL COST (ICC=BOS+TCC)                       5282528.728
                                        Installed Cost per kW                    1760.842909
                  Turbine capital per kW sans BOS & Warranty                     754.3675874


                              Levelized Replacement Cost(LRC)                     49804.6875
                      Operations & Maintenance per turbine/year                  195714.1406
                                        Land Lease Costs (LLC)                   10822.20912


                                            CAPACITY FACTOR                              0.38
                                                   AEP (Kwh)                    10,020,564.00
                                               AOE ($/kWh)                       0.025581498
                           FIXED CHARGE RATE (FCR)= 11,58%        0,1158*ICC=    611716.8268
                                               COE ($/kWh)                       0.086627645

ALL COSTS IN $ 2002
POSSIBLE CONFIGURATIONS
BLADES MATERIAL       TOWER MATERIAL        LOCATION       DRIVE TRAIN
    BASELINE              BASELINE              OFFSHORE   3 STAGE
    ADVANCED             ADVANCED                          SINGLE STAGE
                                                           DIRECT DRIVE
                                                           MULTIPATH




  PART MASS (kg)       TOTAL MASS (kg)
                                50,956.66
           9,602.93             28,808.78
                                14,841.49
           4,222.05              6,161.88
                                 1,144.50
                                62,473.03
                                 6,253.75
             825.02              1,650.04
                                18,261.84
                                   596.81
                                10,419.65
                                        0
           2,695.27              4,312.43
                                16,469.37
          14,639.44
           1,829.93
                                        0
                                   240.00
                                 4,269.14
                                        0
                               200,787.07
                                        0
                               314,216.75
heq (h)   3,340.19

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Spreadsheet windturbine design cost model (NREL)

  • 1. NREL's Windturbine design cost and scaling model: LANDBASED POSSIBLE CONFIGURATIONS http://www.nrel.gov/wind/pdfs/40566.pdf BLADES MATERIAL TOWER MATERIAL LOCATION DRIVE TRAIN BASELINE BASELINE LANDBASED 3 STAGE This spreadsheet is made for the following configuration: CHOOSE CONFIGURATION ADVANCED ADVANCED SINGLE STAGE Blades material BASELINE DIRECT DRIVE Tower material BASELINE MULTIPATH Drive train 3 STAGE Windturbine location LANDBASED DATA CHOOSE INPUTS Machine Rating (kW) (mr) 1,500.00 Rotor Diameter (m) 70.00 Hub Height (m) 65.00 OMEGA (rad/s) 2.14 CAPACITY FACTOR 0.33 Radio del rotor (m) 35.00 b (número de palas) 3 ROTOR SWEPT AREA 3,848.45 LOW SPEED SHAFT TORQUE 700.00 COST IN $ 2002 COST IN $ 2002 COMPONENT PART COST $ TOTAL COST $ PART MASS (kg) TOTAL MASS (kg) ROTOR 237,083.78 28,290.43 BLADES 50,477.41 151,432.22 4,614.88 13,844.63 HUB 42,852.30 10,082.89 PITCH MECHANISM &BEARINGS 38,485.29 2,284.19 3,588.40 SPINNER, NOSE CONE 4,313.97 774.50 DRIVE TRAIN, NACELLE 571,539.06 34,169.32 LOW SPEED SHAFT 21,222.57 3,026.44 BEARINGS 11,953.06 339.58 679.15 GEARBOX 152,441.74 10,240.49 MECH BRAKE 2,983.99 298.40 GENERATOR 97,500.00 5,498.11 VARIABLE SPEED ELECTRONICS 118,500.00 0 YAW DRIVE & BEARING 9,978.62 19,957.23 1,171.92 1,875.07 MAIN FRAME 47,825.28 10,081.33 DRIVE 38,080.00 8,961.18 PLATFORMS $ RAILINGS 9,745.28 1,120.15 ELECTRICAL CONNECTIONS 60,000.00 0 HYDRAULIC, COOLING SYSTEM 18,000.00 120.00 NACELLE COVER 21,155.20 2,350.34 CONTROL, SAFETY SYSTEM, CONDITION MONITORING 35,000.00 0 TOWER 146,955.48 97,970.32 TURBINE CAPITAL COST (TCC) 990,578.33 160,430.07 FOUNDATIONS 45,818.36 TRANSPORTATION 51,033.75 ROADS, CIVIL WORK 79,008.75 ASSEMBLY & INSTALLATION 38,583.78 ELECTRICAL INTERFACE/ CONNECTIONS 126,603.75 ENGINEERING & PERMITS 32,703.75 BALANCE OF STATION COST (BOS) 373,752.14 INITIAL CAPITAL COST (ICC=BOS+TCC) 1,364,330.46 Installed Cost per kW (ICC/machine rating) 909.55 Turbine capital per kW sans BOS & Warranty (TCC/mr) 660.39 Levelized Replacement Cost(LRC) 16,050.00 Operations & Maintenance 30,353.40 Land Lease Costs (LLC) 4,683.10 CAPACITY FACTOR 0.33 heq (h) 2,890.80 AEP (Kwh) 4,336,200.00 AOE ($/kWh) 0.01 FIXED CHARGE RATE (FCR)= 11,58% 0,1158*ICC= 157,989.47 COE ($/kWh) 0.05 ALL COSTS IN $ 2002
  • 2. NREL's Windturbine design cost and scaling model: OFFSHORE http://www.nrel.gov/wind/pdfs/40566.pdf This spreadsheet is made for the following configuration: CHOOSE CONFIGURATION… Blades material BASELINE Tower material BASELINE Drive train 3 STAGE Windturbine location OFFSHORE DATA CHOOSE INPUTS… Machine Rating (kW) (mr) 3,000.00 Rotor Diameter (m) 90.00 Hub Height (m) 80.00 OMEGA (rad/s) 2.00 CAPACITY FACTOR 0.38 Radio del rotor (m) 45.00 b (número de palas) 3 ROTOR SWEPT AREA 6,361.73 LOW SPEED SHAFT TORQUE 1,500.00 COST IN $ 2002 COST IN $ 2002 COMPONENT PART COST $ TOTAL COST $ ROTOR 449,947.70 BLADES 101,813.87 305,441.61 HUB 63,076.35 PITCH MECHANISM &BEARINGS 75,054.88 SPINNER, NOSE CONE 6,374.87 DRIVE TRAIN, NACELLE 1,187,794.83 LOW SPEED SHAFT 43,842.78 BEARINGS 29,040.74 GEARBOX 362,318.37 MECH BRAKE 5,968.09 GENERATOR 195,000.00 VARIABLE SPEED ELECTRONICS 237,000.00 YAW DRIVE & BEARING 21,017.18 42,034.37 MAIN FRAME 78,129.79 DRIVE 62,209.41 PLATFORMS $ RAILINGS 15,920.39 ELECTRICAL CONNECTIONS 120,000.00 HYDRAULIC, COOLING SYSTEM 36,000.00 NACELLE COVER 38,460.70 CONTROL, SAFETY SYSTEM, CONDITION MONITORING 55,000.00 TOWER 301,180.61 MARINIZATION 269,179.62 TURBINE CAPITAL COST (TCC) 2,263,102.76 MONOPILE FOUNDATION/SUPPORT ESTRUCTURE 878906.25 OFFSHORE TRANSPORTATION 253470 PORT AND STAGING EQUIPTMENT 60000 OFFSHORE TURBINE INSTALLATION 292968.75 OFFSHORE ELECTRICAL INTERFACE/ CONNECTIONS 761718.75 OFFSHORE PERMITS, ENGINEERING & SITE ASSESMENT 108398.4375 PERSONNEL ACCESS REQUIREMENT 58593.75 SCOUR PROTECTION 161132.8125 SURETY BOND(3% ICC- OFFSHORE WARRANTY COST) 145148.7454
  • 3. BALANCE OF STATION COST (BOS) 2720337.495 OFFSHORE WARRANTY PREMIUM 299088.4708 INITIAL CAPITAL COST (ICC=BOS+TCC) 5282528.728 Installed Cost per kW 1760.842909 Turbine capital per kW sans BOS & Warranty 754.3675874 Levelized Replacement Cost(LRC) 49804.6875 Operations & Maintenance per turbine/year 195714.1406 Land Lease Costs (LLC) 10822.20912 CAPACITY FACTOR 0.38 AEP (Kwh) 10,020,564.00 AOE ($/kWh) 0.025581498 FIXED CHARGE RATE (FCR)= 11,58% 0,1158*ICC= 611716.8268 COE ($/kWh) 0.086627645 ALL COSTS IN $ 2002
  • 4. POSSIBLE CONFIGURATIONS BLADES MATERIAL TOWER MATERIAL LOCATION DRIVE TRAIN BASELINE BASELINE OFFSHORE 3 STAGE ADVANCED ADVANCED SINGLE STAGE DIRECT DRIVE MULTIPATH PART MASS (kg) TOTAL MASS (kg) 50,956.66 9,602.93 28,808.78 14,841.49 4,222.05 6,161.88 1,144.50 62,473.03 6,253.75 825.02 1,650.04 18,261.84 596.81 10,419.65 0 2,695.27 4,312.43 16,469.37 14,639.44 1,829.93 0 240.00 4,269.14 0 200,787.07 0 314,216.75
  • 5. heq (h) 3,340.19