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First Solar
   Inc.
“We’re not competing against
  other PV companies…we’re
 competing against the entire
     electricity generation
           market…”




       Bruce Sohn, President
       First Solar Inc.
History of Solar Industry

• 1883, first photovoltaic (PV) device
  made by Charles Fritts

• 1954, Bell Labs discovered
  semiconductor wafer diodes generated
  voltage when exposed to light

• Early applications limited to satellite and
  space programs
Current Market
• As of 2009, solar power was the world’s
  fastest-growing energy technology

• In 1976 solar power cost approximately
  $2.00 per kilowatt-hour, but by 2010,
  prices per kilowatt-hour averaged
  between $0.15 and $0.40.

• Yet cost of solar far exceeds the cost of
  other sources of electricity, particularly
  fossil fuels, by multiples of three to eight
  times
Feed in Tariffs
Capital Subsidies
 U.S. introduced a 30 percent capital subsidy for renewable power
  producers through the Investment Tax Credit (ITC)

 Company needed to have taxable profits to receive this benefit
Renewable Portfolio Standards
• Introduced in the US
• Different states had to have fixed proportion of their
  energy from renewable sources.
Thin Film




                 The Solar
                Value Chain
                                             Cell Module
Silicon Wafer




                  Installation
HISTORY
• 1984: Glass genius “Harold McMaster” founded
  Glasstech Solar; attempt to shift from glass to
  solar industry.

• Unsuccessful, forcing the company to
  liquidate after six years of operation.

• 1990: Undeterred he raised an additional $15
  million in 1990 to found Solar Cells, Inc;
  experimented with a new thin film material,
  Cadmium Telluride (CdTe).
• 1998: annual production capacity of 20 MW

• 1999: controlling interest in company acquired by
  True North Partners, renamed  FIRST SOLAR.
• Industry split into – (high
T     efficiency+ high costs) vs. (low
E     efficiency + low costs) 
      First Solar in latter.
C
H   • THE INNOVATION: First
N     company to focus on Cadmium
      Telluride (CdTe) as core
O     technology.
L
O   • This is an instance of
      disruptive innovation (Chap-4)
G
Y
Advantages                   Disadvantages

• Low cost/watt at module      • Toxicity
  level.                       • Low electrical conversion
• Low cost/watt installed at     efficiency
  the system level.
• Low Capex(Capital
  Expenditure)/watt
  manufacturing capacity.
• Fast energy payback time
  (EPBT)
In 2010,
First Solar
was ranked
6th in the list
of top 100
innovative
companies
prepared by
Forbes.

Not bad ehh??
Manufacturing
• Attempted to bring cost/watt down
  -

   - Industry Leading factory ramps.
   - Allows the best practices to be shared quickly across
     factories

• 2007 $1.29/W to 2009 $0.84/W

• 50 % of this cost improvement is attributed to
  Manufacturing efficiencies
Manufacturing Cost Graph
• For nearly 10 years, it has relied on subsidy rich
  markets, such as Germany, Spain and France.

• Long Term plan to shift towards Transition markets
  and Sustainable Markets.

• Superior cost position allowed it access to markets
  with lower price points than anyone else in the
  industry.
• Continuous Evolution of the Business Model
     (Reflects ‘Poised strategy’ -Chap 4)


• Well developed ecosystem of developers and systems
  integrators made the cell and module business model
  viable for First Solar in Europe.
     (Reflects importance of ‘business ecosystems’ –Chap 4)
Business Problem
• Balance of System (BOS) constituted roughly 50% of
  the cost of the system.
• Companies having higher cell and module
  manufacturing cost, can still have a cheaper end
  product, by having a cheaper BOS.
• Specially important in US market where BOS is very
  variable, given undeveloped systems
  integrator/developer ecosystem.
To vertically
integrate our
outsource?
That…was the
question.
Vertical Integration:
The US Market
• Differs substantially from the EU market.

• No well developed systems integration
  ecosystem ;difficult to reliably put together a
  bid for large-scale projects.

• Incentive system in the US, called ITC, is much
  more complex than the simple feed-in tariff
  ;requires combination of the developer,
  Engineering Permitting and Construction,
  module supplier and the IPP
• The need to coordinate so many
  different activities to deliver a
  product made integration a strategic
  imperative for First Solar. (Reflects
  importance of avoiding ‘cultural lock-
  in’ and the need for a healthy ‘mental
  model’.)
• By purchasing Turner, and OptiSolar,
  obtained a rich 1.3 GW pipeline of
  projects in which it could place its
  modules.
ADVANTAGES
•   Company gains relationships with IPPs and utilities, as well as
    expertise in installation, which could be leveraged in other
    markets.

•   Even if the US market were to mature to the point that First Solar
    no longer needed to participate in development and EPC, the
    company could still choose to do so to remain profitable.

•   Eliminated double marginalization problems associated with Joint
    Venture relationships common in the Solar Industry, such as
    incentive misalignment.
Compare to Theory
First Solar                                       SunPower
-awarded bonuses to all the                       -very closed organizational culture
associates based on the same
metric system, cost/watt at the                   - Department specific metrics had
module level.                                     limited SunPower’s ability to
                                                  capitalize on the benefits of
-encouraged dynamic flow of                       integration.
information between different
management levels.


       (Importance of Management Capabilities in maintaining Organizational Coherence –chap. 6 and
                                dynamic business models chaps. 3 & 4)
FINANCIAL
STRATEGY
Financial strategy
• Avoided using substantial leverage to grow.
• Capital expansions were historically funded 50/50
  through equity capital and cash flow from operations.
• This produced the strongest balance sheet in the
  industry.
• Boasts a single A rating on its corporate debt ;only
  net cash positive module producer, with a balance of
  $552 million at the end of Q1, 2010
- shortage in demand
-excess supply

Leading to price war.
SUSTAINABILITY
-“To create enduring
value by enabling a world
powered by clean
affordable solar
electricity”

- Life Cycle Analysis
• First Solar’s initial decade in operation
  had been extremely successful. However
  the future was something that had
  presented significant challenges to the
  company on variety of fronts.

• Most immediate effect was the global
  financial crisis that severely impacted the
  budgets of many of the subsidies
  providing countries. 2009 marked the
  first annual decline in demand since the
  inception of the PV industry.
• Moreover, cost reduction achieved by crystalline
  silicon (c-Si) players and novel thin film
  producers with different efficiency limit have put
  the pressure on them

• Biggest challenge, was removing the cost and
  technical hurdles that prevented solar power from
  ever compromising a meaningful portion of
  world’s energy needs
• Fact that solar industry experienced its
  first decline in 2009 was consequence
  of global financial crisis which crippled
  public spending in most EU countries.

• Some countries stressed on their
  budgets by either placing a cap on the
  amount of power that could be “fed-in”
  or Reducing the Tariff Rate.
• Feed In Tariff (EEG ) had been primary
  driver of growth within Germany solar
  industry despite country’s poor isolation.

• Parliament amended the tariff in 2007 to
  increase digression rate per year from 5
  to 8-10 percent, starting in 2009.

• 2010 tariff in Germany would range
  between EUR 0.29 – 0.40 limiting the
  market to slightly smaller field of players
  efficient enough to earn a profit at this
  pricing level.
• While the country still hadn’t offered a full-blown
  feed-in tariff, it did encourage solar development
  through the Investment Tax Credit (ITC), DOE loan
  guarantees, and treasury grants.

• Congress voted in 2008 to extend ITC for an
  additional 8 years which would provide a 30
  percent subsidy on all capital investment in solar
  manufacturing and producing facilities.

• However, the complexity of subsidy vehicle
  limited the market to primarily utility-scale
  projects and those few players with sufficient
  access to credit, scale and engineering capability
  to build large solar installations
• Potential bright spot for the industry
  in 2010

• No limit to subsidy and all
  installations greater than 50kW were
  eligible subject to various efficiency
  criteria, which varied by core
  cell/module technology.

• Government approved “Golden Sun”
  program aimed at creating solar
  IPPs within China. Program
  reimbursed 50 percent of all capital
  spending on PV installations of 500
  MW.
• However, China as an opportunity for entire
  solar industry remains unclear despite of
  subsidies because of preferential policies and
  non-transparent business practises.

• Wind Industry of China provided a glimpse of
  what solar companies could potentially expect.
  With no wind industry in 2004, close concession
  bidding Chinese firms managed to capture 56
  percent of market in 2007 and 85 in 2010
  despite inferior to worldwide leaders Vestas,
  Gamesa, Suzlon and GE.
• Financing of long term projects based on expected
  profits rather than current balance sheets
• Global financial crisis of 2008 seriously hampered
  projected profits thus hampering current financing.
• Successfully managed to avert the 2008 disaster by
  spotting the crisis early on
• But the crisis had cast doubts over long-term project
  financing in the future.
• Company had substantial lead over its competitors in
  terms of module cost/watt

• However, the industry was still in its infancy with many
  opportunities for competitors to usurp the company’s
  lead.

• Market was fragmented with no single competitor with
  dominant share in market

• However despite its cost advantage First Solar only
  commanded roughly 13 percent of the market- even
  though being few companies expected to gain share in
  2010
US Business Model
    • Decline in subsidy markets in Europe only
      accentuated the importance of the US markets,
      largely ignored by first solar until recently.

    • Market in US needed catalysing by First Solar, so
      they made investment in Solar City on residential
      side and acquired Turner renewable energy and
      Opti solar to acquire EPC and development
      capabilities

    • Participation in the systems (Turner Renewable
      energy, Opti Solar) business presented a number
      of challenges for the company.
• Gross margins on systems were roughly 5-7% as compared to
  module margins north of 55 %

• First Solar’s participation in the EPC portion of the value chain
  brought the company into potential competition with its current
  customers

• A major challenge for company going forward would be to find a
  balance between catalysing US utility-scale solar growth while
  maintaining relationships current customers.
• As of 2010, company picked the leading
  technology platform for making photovoltaic
  modules

• With 6 sites, 24 production lines and over 1GW
  production capacity on single technology,
  company was making a huge bet on CdTe.

• Even though they were ruling the cost market,
  critical question was whether the fundamental
  technology had enough runway to allow the
  company to continue to the cost leader going
  forward

• A number of other technologies offered the
  potential to unseat first solar.
• With upper limit of 30% c-Si collar cells could
  challenge CdTe if cost of crystalline silicon
  were low enough

• With the increased demand of silicon wafer
  supply, in 2009 c-Si prices plummeted bringing
  c-Si solar cells far closer to cost parity with
  CdTe

• Nearly all Chinese players were putting
  research dollars behind this technology

• CIGS cells produced by National Renewable
  Energy Laboratory(NREL) achieved 19.9 percent
  conversion efficiency under optimal conditions,
  20% higher than best CdTe cell.
• Despite current technology leadership, company
  was keenly aware of the potential for disruptions.
  Eaglesham remarked “Technology is a moving
  target, so I’d frankly be surprised if CdTe were the
  last word...”

• To mitigate the threat of disruption, Eaglesham
  ensured that his team was constantly evaluating
  technologies in the market for potential
  integration into first solar

• First solar engaged in its own internal research
  and development of promising solar innovations

• Also recruited top talent from photovoltaic start-
  ups and research labs ensued that company
  remained on leading edge of technology
Taking Solar Energy to Terawatt
                  Scale
• Global energy demand in
  2008 was 474 exajoules or
  on average 15 TW; 75% were
  derived from fossil fuels

• Renewable sources
  comprised of barely 2
  percent of world’s total
  energy consumption
So where is the future of
    Solar Industry?
Argue or Discuss!!
1.   If you were a venture capitalist with 1 million euros, which of these would you
     invest in for a 20 year period: An oil company, A Solar Power company or Wind
     energy company? Why?

2.   The CEO's of the corporation made an important decision to vertically integrate
     instead of outsourcing a few years ago while entering the US market and this
     decision helped them to settle down there. But in todays current day and age,
     should First Solar continue with vertical integration or switch to outsourcing?

3.   As chairman of the First Solar would you focus more in the tried and tested
     European markets or look at the emerging Chinese and Indian markets now? Or
     would you try to balance both (ambidextrous organization---we discussed this
     concept in previous classes)

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First Solar case study

  • 1. First Solar Inc.
  • 2. “We’re not competing against other PV companies…we’re competing against the entire electricity generation market…” Bruce Sohn, President First Solar Inc.
  • 3. History of Solar Industry • 1883, first photovoltaic (PV) device made by Charles Fritts • 1954, Bell Labs discovered semiconductor wafer diodes generated voltage when exposed to light • Early applications limited to satellite and space programs
  • 4. Current Market • As of 2009, solar power was the world’s fastest-growing energy technology • In 1976 solar power cost approximately $2.00 per kilowatt-hour, but by 2010, prices per kilowatt-hour averaged between $0.15 and $0.40. • Yet cost of solar far exceeds the cost of other sources of electricity, particularly fossil fuels, by multiples of three to eight times
  • 5.
  • 7. Capital Subsidies  U.S. introduced a 30 percent capital subsidy for renewable power producers through the Investment Tax Credit (ITC)  Company needed to have taxable profits to receive this benefit
  • 8. Renewable Portfolio Standards • Introduced in the US • Different states had to have fixed proportion of their energy from renewable sources.
  • 9. Thin Film The Solar Value Chain Cell Module Silicon Wafer Installation
  • 10.
  • 11.
  • 12.
  • 13. HISTORY • 1984: Glass genius “Harold McMaster” founded Glasstech Solar; attempt to shift from glass to solar industry. • Unsuccessful, forcing the company to liquidate after six years of operation. • 1990: Undeterred he raised an additional $15 million in 1990 to found Solar Cells, Inc; experimented with a new thin film material, Cadmium Telluride (CdTe).
  • 14. • 1998: annual production capacity of 20 MW • 1999: controlling interest in company acquired by True North Partners, renamed  FIRST SOLAR.
  • 15. • Industry split into – (high T efficiency+ high costs) vs. (low E efficiency + low costs)  First Solar in latter. C H • THE INNOVATION: First N company to focus on Cadmium Telluride (CdTe) as core O technology. L O • This is an instance of disruptive innovation (Chap-4) G Y
  • 16. Advantages Disadvantages • Low cost/watt at module • Toxicity level. • Low electrical conversion • Low cost/watt installed at efficiency the system level. • Low Capex(Capital Expenditure)/watt manufacturing capacity. • Fast energy payback time (EPBT)
  • 17. In 2010, First Solar was ranked 6th in the list of top 100 innovative companies prepared by Forbes. Not bad ehh??
  • 19. • Attempted to bring cost/watt down - - Industry Leading factory ramps. - Allows the best practices to be shared quickly across factories • 2007 $1.29/W to 2009 $0.84/W • 50 % of this cost improvement is attributed to Manufacturing efficiencies
  • 21.
  • 22. • For nearly 10 years, it has relied on subsidy rich markets, such as Germany, Spain and France. • Long Term plan to shift towards Transition markets and Sustainable Markets. • Superior cost position allowed it access to markets with lower price points than anyone else in the industry.
  • 23.
  • 24.
  • 25. • Continuous Evolution of the Business Model (Reflects ‘Poised strategy’ -Chap 4) • Well developed ecosystem of developers and systems integrators made the cell and module business model viable for First Solar in Europe. (Reflects importance of ‘business ecosystems’ –Chap 4)
  • 26. Business Problem • Balance of System (BOS) constituted roughly 50% of the cost of the system. • Companies having higher cell and module manufacturing cost, can still have a cheaper end product, by having a cheaper BOS. • Specially important in US market where BOS is very variable, given undeveloped systems integrator/developer ecosystem.
  • 28. Vertical Integration: The US Market • Differs substantially from the EU market. • No well developed systems integration ecosystem ;difficult to reliably put together a bid for large-scale projects. • Incentive system in the US, called ITC, is much more complex than the simple feed-in tariff ;requires combination of the developer, Engineering Permitting and Construction, module supplier and the IPP
  • 29. • The need to coordinate so many different activities to deliver a product made integration a strategic imperative for First Solar. (Reflects importance of avoiding ‘cultural lock- in’ and the need for a healthy ‘mental model’.) • By purchasing Turner, and OptiSolar, obtained a rich 1.3 GW pipeline of projects in which it could place its modules.
  • 30. ADVANTAGES • Company gains relationships with IPPs and utilities, as well as expertise in installation, which could be leveraged in other markets. • Even if the US market were to mature to the point that First Solar no longer needed to participate in development and EPC, the company could still choose to do so to remain profitable. • Eliminated double marginalization problems associated with Joint Venture relationships common in the Solar Industry, such as incentive misalignment.
  • 31. Compare to Theory First Solar SunPower -awarded bonuses to all the -very closed organizational culture associates based on the same metric system, cost/watt at the - Department specific metrics had module level. limited SunPower’s ability to capitalize on the benefits of -encouraged dynamic flow of integration. information between different management levels. (Importance of Management Capabilities in maintaining Organizational Coherence –chap. 6 and dynamic business models chaps. 3 & 4)
  • 33. Financial strategy • Avoided using substantial leverage to grow. • Capital expansions were historically funded 50/50 through equity capital and cash flow from operations. • This produced the strongest balance sheet in the industry. • Boasts a single A rating on its corporate debt ;only net cash positive module producer, with a balance of $552 million at the end of Q1, 2010
  • 34. - shortage in demand -excess supply Leading to price war.
  • 35.
  • 36. SUSTAINABILITY -“To create enduring value by enabling a world powered by clean affordable solar electricity” - Life Cycle Analysis
  • 37.
  • 38.
  • 39. • First Solar’s initial decade in operation had been extremely successful. However the future was something that had presented significant challenges to the company on variety of fronts. • Most immediate effect was the global financial crisis that severely impacted the budgets of many of the subsidies providing countries. 2009 marked the first annual decline in demand since the inception of the PV industry.
  • 40. • Moreover, cost reduction achieved by crystalline silicon (c-Si) players and novel thin film producers with different efficiency limit have put the pressure on them • Biggest challenge, was removing the cost and technical hurdles that prevented solar power from ever compromising a meaningful portion of world’s energy needs
  • 41.
  • 42. • Fact that solar industry experienced its first decline in 2009 was consequence of global financial crisis which crippled public spending in most EU countries. • Some countries stressed on their budgets by either placing a cap on the amount of power that could be “fed-in” or Reducing the Tariff Rate.
  • 43. • Feed In Tariff (EEG ) had been primary driver of growth within Germany solar industry despite country’s poor isolation. • Parliament amended the tariff in 2007 to increase digression rate per year from 5 to 8-10 percent, starting in 2009. • 2010 tariff in Germany would range between EUR 0.29 – 0.40 limiting the market to slightly smaller field of players efficient enough to earn a profit at this pricing level.
  • 44. • While the country still hadn’t offered a full-blown feed-in tariff, it did encourage solar development through the Investment Tax Credit (ITC), DOE loan guarantees, and treasury grants. • Congress voted in 2008 to extend ITC for an additional 8 years which would provide a 30 percent subsidy on all capital investment in solar manufacturing and producing facilities. • However, the complexity of subsidy vehicle limited the market to primarily utility-scale projects and those few players with sufficient access to credit, scale and engineering capability to build large solar installations
  • 45. • Potential bright spot for the industry in 2010 • No limit to subsidy and all installations greater than 50kW were eligible subject to various efficiency criteria, which varied by core cell/module technology. • Government approved “Golden Sun” program aimed at creating solar IPPs within China. Program reimbursed 50 percent of all capital spending on PV installations of 500 MW.
  • 46. • However, China as an opportunity for entire solar industry remains unclear despite of subsidies because of preferential policies and non-transparent business practises. • Wind Industry of China provided a glimpse of what solar companies could potentially expect. With no wind industry in 2004, close concession bidding Chinese firms managed to capture 56 percent of market in 2007 and 85 in 2010 despite inferior to worldwide leaders Vestas, Gamesa, Suzlon and GE.
  • 47.
  • 48. • Financing of long term projects based on expected profits rather than current balance sheets • Global financial crisis of 2008 seriously hampered projected profits thus hampering current financing. • Successfully managed to avert the 2008 disaster by spotting the crisis early on • But the crisis had cast doubts over long-term project financing in the future.
  • 49.
  • 50. • Company had substantial lead over its competitors in terms of module cost/watt • However, the industry was still in its infancy with many opportunities for competitors to usurp the company’s lead. • Market was fragmented with no single competitor with dominant share in market • However despite its cost advantage First Solar only commanded roughly 13 percent of the market- even though being few companies expected to gain share in 2010
  • 51.
  • 52.
  • 53. US Business Model • Decline in subsidy markets in Europe only accentuated the importance of the US markets, largely ignored by first solar until recently. • Market in US needed catalysing by First Solar, so they made investment in Solar City on residential side and acquired Turner renewable energy and Opti solar to acquire EPC and development capabilities • Participation in the systems (Turner Renewable energy, Opti Solar) business presented a number of challenges for the company.
  • 54. • Gross margins on systems were roughly 5-7% as compared to module margins north of 55 % • First Solar’s participation in the EPC portion of the value chain brought the company into potential competition with its current customers • A major challenge for company going forward would be to find a balance between catalysing US utility-scale solar growth while maintaining relationships current customers.
  • 55. • As of 2010, company picked the leading technology platform for making photovoltaic modules • With 6 sites, 24 production lines and over 1GW production capacity on single technology, company was making a huge bet on CdTe. • Even though they were ruling the cost market, critical question was whether the fundamental technology had enough runway to allow the company to continue to the cost leader going forward • A number of other technologies offered the potential to unseat first solar.
  • 56. • With upper limit of 30% c-Si collar cells could challenge CdTe if cost of crystalline silicon were low enough • With the increased demand of silicon wafer supply, in 2009 c-Si prices plummeted bringing c-Si solar cells far closer to cost parity with CdTe • Nearly all Chinese players were putting research dollars behind this technology • CIGS cells produced by National Renewable Energy Laboratory(NREL) achieved 19.9 percent conversion efficiency under optimal conditions, 20% higher than best CdTe cell.
  • 57. • Despite current technology leadership, company was keenly aware of the potential for disruptions. Eaglesham remarked “Technology is a moving target, so I’d frankly be surprised if CdTe were the last word...” • To mitigate the threat of disruption, Eaglesham ensured that his team was constantly evaluating technologies in the market for potential integration into first solar • First solar engaged in its own internal research and development of promising solar innovations • Also recruited top talent from photovoltaic start- ups and research labs ensued that company remained on leading edge of technology
  • 58. Taking Solar Energy to Terawatt Scale • Global energy demand in 2008 was 474 exajoules or on average 15 TW; 75% were derived from fossil fuels • Renewable sources comprised of barely 2 percent of world’s total energy consumption
  • 59.
  • 60.
  • 61.
  • 62. So where is the future of Solar Industry?
  • 64. 1. If you were a venture capitalist with 1 million euros, which of these would you invest in for a 20 year period: An oil company, A Solar Power company or Wind energy company? Why? 2. The CEO's of the corporation made an important decision to vertically integrate instead of outsourcing a few years ago while entering the US market and this decision helped them to settle down there. But in todays current day and age, should First Solar continue with vertical integration or switch to outsourcing? 3. As chairman of the First Solar would you focus more in the tried and tested European markets or look at the emerging Chinese and Indian markets now? Or would you try to balance both (ambidextrous organization---we discussed this concept in previous classes)