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Numerical Modelling of Surface
Subsidence Associated with Block Cave
Mining Using a FEM/DEM Approach




Alex Vyazmensky          Ph.D.

https://sites.google.com/site/alexvyazmensky/
http://kz.linkedin.com/in/vyazmensky
Presentation Outline

• Problem Statement: Block Caving Mining and Associated
  Surface Subsidence

• Research Objectives

• Modelling Methodology

• Conceptual Study of Factors Controlling Surface Subsidence
Development

• Caving Induced Instability in Natural and Man-made Slopes




                                                           2
Problem Statement




                    3
Block Caving and Associated Subsidence                                                             4

                                                          Block cave mining is characterized by caving and
                                                          extraction of a massive volume of ore which
                                                          translates into a formation of major surface
                                                          depression or subsidence zone directly above
                                                          and in the vicinity of the mining operations.
                                                          The ability to predict surface subsidence
                                                          associated with block caving mining is
                                                          important for mine planning, operational hazard
                                                          assessment and evaluation of environmental
                                                          and socio-economic impacts.
                                                          Owing to problems of scale and lack of access, the
                                                          fundamental understanding of the complex rock
                                                          mass response leading to subsidence
                                                          development is limited as are current subsidence
                                                          prediction capabilities.

                                                          Current knowledge of subsidence phenomena can
                                                          be improved by employing numerical modelling
                                                          techniques in order to enhance our
                                                          understanding of the basic factors governing
(modified after Sandvik Tamrock block caving animation)
                                                          subsidence development; essential if the required
                                                          advances in subsidence prediction capability are
                                                          to be achieved.
Subsidence Examples                           5

Northparkes mine, Australia




                              San-Salvador mine, Chile
Research Strategy




                    6
Research Objectives and Strategy                                                  7



RESEARCH OBJECTIVES              NUMERICAL              RESEARCH OUTCOME
                                  ANALYSIS
                                                         new FEM/DEM-DFN
     introduce new
                                                           methodology for
methodology for numerical
                                                         numerical analysis of
   analysis of surface
                                                          surface subsidence
 subsidence associated
                                                         associated with block
 with block cave mining
                                                              cave mining
                                                            identification of
                              conceptual study of            characteristic
 improve understanding of
                               factors controlling            subsidence
  block caving subsidence
                              surface subsidence             development
        phenomenon
                                 development                 mechanisms,
                                                         comparative analysis
                                                         and ranking of factors
                               conceptual study of
                                                          controlling surface
                                 caving induced
 investigate block caving                                     subsidence
                               instability in natural
     induced failure                                         development
                                      slopes
  mechanisms leading to
 slope instability in large                              assessment of critical
    engineered slopes         case study of partial     deformation thresholds
                              failure of northern pit      leading to slope
                              wall at Palabora mine           instability
Modelling Methodology




                        8
Toolbox for Subsidence Analysis                                               9


Current approaches to assessing surface subsidence associated with block caving
mining includes empirical, analytical and numerical methods:

• Empirically based block caving subsidence estimates include “rules of thumb”
  and experience based design charts linking angle of brake, rock mass rating
  and other parameters.

• Analytical methods include limit equilibrium solutions for specific failure
  mechanisms (e.g. progressive sub-level caving of an inclined orebody).

• Different modelling approaches exist, based on the concept that the
  deformation of a rock mass subjected to applied external loads can be
  considered as being either continuous or discontinuous. The main differences
  between the various analysis techniques lie in the modelling of the fractured
  rock mass and its subsequent deformation.

Numerical techniques being inherently more flexible and sophisticated provide
an opportunity to improve understanding of subsidence phenomena and
increase accuracy in subsidence predictions.
Continuum Modelling

Modelling       Numerical   Rock Mass Representation   Rock Mass Failure Realization
Approach        Method
Continuum       FDM, FEM    continuous medium          flexural deformations, plastic yield


FLAC3D                                      ABAQUS




Connors, 2006
                                                                                Beck, 2007
                                                                                    10
Discontinuum Modelling

  Modelling    Numerical Rock Mass Representation      Rock Mass Failure Realization
  Approach     Method
  Discontinuum DEM       assembly of deformable or     blocks movements and/or
                         rigid blocks                  blocks deformations

                          assembly of rigid bonded     bond breakage, particle
                          particles                    movements

PFC 3D                                                3DEC




Gilbride et al, 2005                                 Brummer et al, 2005         11
New Numerical Modelling Approach                                                     12

Most natural rocks subjected to engineering analysis are brittle; failure in such rocks
is a result of brittle fracture initiation and propagation.

Continuum and discontinuum modelling approaches provide approximations of
brittle fracturing to some degree, none of them however offer realistic representation
of the actual brittle fracturing phenomena which involves fracture growth,
propagation and material fragmentation.
A state-of-the-art combined continuum-discrete element code ELFEN is employed as
the principal modeling tool. The code allows the caving process to be simulated as a
brittle fracture driven continuum-discontinuum transition with the
development of new fractures and discrete blocks.

   Modelling     Numerical Rock Mass         Rock Mass Failure Realization
   Approach      Method    Representation

   Hybrid       FEM/DEM continuous           degradation of continuum into discrete
   Continuum-           medium               deformable blocks through fracturing and
   Discontinuum                              fragmentation



Examples:                               caving
                     blasting                               toppling
                                        initiation
FEM/DEM Modelling Examples                                    13



Rock bridge failure     Step-path drive open pit wall failure




Link to animation


                         Link to animation
Modelling Strategy for Subsidence Analysis                                     14



   Modelling Options:

   • Back analysis of selected case studies.

    Given the complexity of modeling mine scale problems and generally
    variable quality of geological/geotechnical data available - a number of
    simplifications and assumptions will be necessary. There is a risk of
    “oversimplifying” the problem.

   • Conceptual analysis.

    Aiming to develop fundamental understanding of mechanisms
    controlling subsidence development on smaller scale conceptual models.
    Apply new knowledge to the analysis of a case study.

           modelling studies done to date were largely oriented towards
             providing site specific subsidence predictions.

     CURRENT RESEARCH FOCUSED ON CONCEPTUAL ANALYSIS
Rock Mass Representation in FEM/DEM                                                                    15


Possible Approaches to Rock Mass Representation in FEM/DEM Modeling Context:

                      •   jointed intact rock mass system is represented as a continuum with reduced
                          intact rock properties to account for presence of discontinuities;
      Equivalent
                      •   rock mass properties can be deduced from one of the rock mass classification
      Continuum
                          systems such as RMR, Q or GSI;
                      •   this approach does not consider kinematic controls of the failure.

                      •   rock mass is represented as an assembly of discontinuities and intact rock
                          regions;
                      •   intact rock properties can be established based on laboratory tests and the
   Discrete Network       pattern of discontinuities can be determined from field mapping/borehole
                          logging data or stochastic modeling;
                      •   not feasible to consider high density of fractures for models larger than
                          pillar/bench scale

                      •   necessary simplification for analysis of large scale problems;
                      •   resolution of fractures should be sufficient to capture failure kinematics;
       Mixed
      Approach
                      •   rock mass properties can be deduced from one of the rock mass classification
                          systems and then calibrated against known response.


                                 selected for current analysis
Modelling Methodology - Typical Model Setup                                              16


 FracMan DFN model                                            Constraint
          3D model            2D trace plane               Properties      Constrain:
                                                           calibration
                                                           criteria:

                                               fractures   Caveability     Laubscher’s
                                               exported                    caveability chart
                                               into
                                               ELFEN       Cave            Conceptual
                                                           development     model of caving
 2D ELFEN model                                            progression     by Duplancic &
                                                                           Brady (1999)


                                                           Subsidence      Mining
                                                           limits          experience


                            ore
                           block
                                                              model
                                                              response
                                                              evaluation

   ore block is undercut and fully extracted
RMC Based Equivalent Continuum Properties                                                                                       17

           RMC      Estimates of Rock Mass Strength and Deformability                                             Reference
           System   Characteristics
                                                                                                                  Serafim &
                    E m  10( RMR 10) / 40 (GPa)                                                                  Pereira
            RMR       5  RMR / 2                                                                                 (1983)
                    c  5RMR (kPa)                                                                                Bieniawski
                                                                                                                    (1989)
                                    1
                    Em  10  Qc 3 (GPa)
                                 J   J 
                    " "  tan1  r  w 
                                 J
                                  a   1 
                                         
             Q              RQD  1    c                                                                          Barton
                    " c"  
                            J  SRF  100  (MPa)
                                                                                                                   (2002)
                            n             
                    where:
                    Qc  Q( c / 100) - normalized Q;
                    c – uniaxial compressive strength (MPa)
                                          1 D / 2               
                    Em  Ei  0.02       (( 6015D  GSI ) / 11) 
                                                                    (MPa)
                                    1 e                         

                      a sin
                     '
                              
                              
                                                   
                                          6amb s  mb 3n '
                                                                
                                                             a 1
                                                                                      
                                                                                      
                                                           
                               2 1  a 2  a   6amb s  mb 3n
                                                                  '
                                                                                 
                                                                                 a 1
                                                                                      
                                                                                      
                                                                                                                  Hoek et al.
                                                                                                                   (2002)

                    c' 
                                                                 '
                                                                    
                                   ci 1  2a  s  1  a  mb 3n s  mb 3n
                                                                             '
                                                                                          a 1

                                                                                                          (MPa)
             GSI
                                                
                                                
                                                       
                           1  a 2  a  1   6amb s  mb 3' n  a 1
                                                                             
                                                                             
                                                                             
                                                                                     1  a 2  a             Hoek &
                                                                                                                  Diederichs
                                                                                                                    (2006)
                    where:
                    Ei – intact rock Young’s modulus;
                    D - disturbance factor;
                    a, s, mb – material constant;
                     3n   3 max /  c ,  3 max - upper limit of confining stress
                             '               '
RMC Based Equivalent Continuum Properties                                                                                                                                                                           18

        (a) Deformability modulus                                                                            (b) Friction angle
                                      60                                                                                                 60                                      56.6
                                                   RMR                                    56.2                                                                         55                                    57
                                                                                                                                                   52.7
                                                   GSI - tunnel (-200m)                               52.8
                                      50                                                                                                 50
                                                                                                                                                                 45                  45                45
         Deformability modulus, GPa                Q                                                                                          45
                                                                                   43.9




                                                                                                               Friction angle, degrees
                                      40                                                                                                 40                                                                  45
                                                                                                                                                                                      40
                                                                            26                    37.4
                                                                     31.2                                                                                              35
                                      30                                                                                                 30
                                                                                                                                                        30
                                                                                  31.6
                                      20                                                                                                 20
                                                       18.4
                                                              17.7 17.8
                                                                                                                                                                                      RMR
                                           11.17
                                      10                                                                                                 10                                           GSI - tunnel (-200m)
                                                       10.0
                                                                                                                                                                                      Q
                                      0                                                                                                  0
                                                  50            60           70                  80                                                50            60                  70                80
                                                                      RMR                                                                                               RMR


        (c) Cohesion                                                                                         (d) Tensile Strength
                                                                             52 / 80                                                                                          43.4 / 80          21.7 / 80
                                      20                                                                                                 15
                                                   RMR                                                                                              RMR
                                      18                                                                                                            GSI - tunnel (-200m)
                                                   GSI - tunnel (-200m)
                                                                                                                                                    Q                         12.5
                                      16           Q
                                                                                   15.1                                                             Q - 50% cut-of f
                                      14
                                                                                                               Tensile strength, MPa
                                                                                                                                         10         Q - 90% cut-of f
               Cohesion, MPa




                                      12
                                      10
                                                                                                                                                                               6.3
                                       8
                                                                                                                                         5                      3.9
                                       6                                                                                                                                                                     4.3
                                                                      4.7                             4.9
                                       4                                    2.9
                                                                  2                                                                             1.3            1.8             1.25
                                       2    1.6         1.4                                                                                                                               0.8                1.6
                                                                                  0.35            0.4                                         0.65               0.39
                                                                  0.3                                                                                                                                        0.33
                                       0                                                                                                 0    0.17
                                                       0.25                                                                                   0.13                     0.31               0.33
                                                  50            60           70                  80                                                50            60                  70                80
                                                                      RMR                                                                                               RMR
Q 6.2 (70% c.o.)   RMR 70




                                                       Rating




                              Q 6.2
                                         RMR70

                                                 Deformabilit
                                                 y modulus,
                              17.7
                                         31.6



                                                 E, GPa



                                                 Cohesion,
                              4.7
                                         0.35




                                                 ci, MPa




                                                 Friction, I
                              45
                                         40




                                                 degrees
                                                                 Rock Mass Properties
                                                                                        RMC Based Equivalent Continuum Properties




                                                 Tensile
                                                 strength, t,
                               1.18
                                         0.33




                                                 MPA
                            (70% c.o.)
                                                                                               19
Subsidence Simulation Example - Caving Initiation                 20

                                            block undercutting
                                                                 HR=10




                         HR=20                                   HR=30




                         HR=40                                   HR=50
Subsidence Simulation Example - Crater Formation                                   21


                                         Evolution of vertical displacements (0.1 – 1m)




                                   50m



20°
                                                                 Link to animation

      70°
                     surface
                     subsidence,
                     m
Conceptual Study of Factors Governing
      Subsidence Development




                                   22
Conceptual Study Strategy

                          Factors affecting surface subsidence
                                      development



                                            Stress       Block    Geological   Extraction
Joint Orientation &   Faults      Rock     Ratio, K      Depth    Domains       volume
    Persistence                   Mass
                                Strength




                   Series of conceptual numerical experiments
              investigating relative significance of the above factors

                                                                  Influence Matrix

    Identification of characteristic           Ranking factors in terms of their
       subsidence mechanisms                  influence on subsidence footprint


                                                      Worst case scenarios
                                                                                   23
Conceptual Study Example: Effect of Joint Orientation          24



         0°


   90°                                                   Direction of
                                                         cave
                                                         propagation
                                                         towards the
                                                         surface,
                                                         location of
       10°                                               the cave
                                                         breakthroug
                                                         h and the
  80°                                                    mechanisms
                                                         of near
                                                         surface rock
                                                         mass failure
                                                         are strongly
                                                         controlled by
        20°                                              the joint
                                                         orientation

 70°



Vyazmensky et al, MassMin2008
25


10%
26


20%
27


30%
28


40%
29


50%
30


60%
31


70%
32


80%
33


90%
Conceptual Study Example: Effect of Joint Orientation                                                             34

                                                    ore extraction
                           35% ore extraction          50% ore extraction   60% ore extraction   Joint orientation
                                     0°
                                                                                                 controls not only
                                                                                                 the cave
                                                                                                 propagation
                                                                                                 direction but
                                                                                                 also plays
        0°
                                                                                                 a significant
  90°           50m
                                                                                                 role in a manner
                     0°
                                                                                                 the rock mass is
               90°                                                                               mobilized by the
                                          5°
                                                                                                 caving



        10°
 80°
                                                                                                   Legend:
                     10°

               80°
                                               9°                                                  rotational failure;


                                                                                                   translational failure

       20°                                                                                         active rock mass
70°                                                                                                movement

                                                                                                   developing rock
                    20°                                                                            mass failure
              70°
Conceptual Study Example: Effect of Joint Orientation                                 35

                                                                  • In order to quantify the
                                                                  extent of major surface
                                                                  subsidence deformations
                                                                  10cm displacement
                                              angle delineating   threshold is adopted.
                                              major (≥10cm)       It is assumed that this
                                              surface             threshold limits the zone
                                              displacements       of major surface
                                                                  disturbances

                                                                  • Combination of
                                                                   vertical and horizontal
                                                                  sets results in nearly
                                                                  symmetrical subsidence
                                                                  profile

                                                                  • Subsidence asymmetry
                                                                  is strongly controlled by
                                                                  the inclination of
                                                                  sub-vertical and
                                                                  sub-horizontal sets.

                                                                  • Major subsidence
                                                                  asymmetry is observed in
                                                                  the dip direction of the
                                                                  sub-vertical set, in this
                                                                  area rock mass fails
                                                                  through flexural and
                                                                  block toppling and
                                                                  detachment and sliding
                                                                  of major rock segments
                                                AV © 2008
Conceptual Study Example: Effect of Joint Orientation                                                                                                                               36


Evolution of zone of major (≥10cm) vertical (YY) and horizontal (XX) surface
deformations with continuous ore extraction

                    100                                                                                              100
                    90                                                                                               90
                    80                                                                      0°                       80                                                              10°
Ore extraction, %




                                                                                                 Ore extraction, %
                    70                                                                                               70
                    60                                                            90°                                60                                                           80°
                    50                                                                                               50
                    40                                                                                               40
                    30                                                             BC -                              30
                                                                                                                                                                                  J1 - YY
                    20                                                             YY                                20
                                                                                   BC -
                    10                                                                                               10                                                           J1 - XX
                                                                                   XX
                     0                                                                                                0
                      -250   -200   -150   -100   -50   0     50    100    150    200     250                          -250   -200   -150   -100   -50   0     50    100    150   200   250
                                      Extent of 10cm surface deformations, m                                                           Extent of 10cm surface deformations, m



                    100
                    90
                                                                                                                     • Major subsidence deformations
                    80                                                                                               develop in a relatively rapid manner
Ore extraction, %




                    70
                                                                                        20°                          related to a quick mobilization of
                    60
                    50                                                           70°                                 massive rock mass segments
                    40
                    30
                    20
                                                                                  J2 - YY                            • About 90% of maximum surface
                    10                                                            J2 - XX                            displacements are achieved by 50%
                     0
                      -250   -200   -150   -100   -50   0     50    100    150    200     250
                                                                                                                     ore extraction
                                      Extent of 10cm surface deformations, m
Conceptual Study Example: Effect of Joint Orientation                                                                                                                                                                         37

                                                                     350                              350                                                                                            350




                                     Total extent of 10cm vertical
                                                                     350                              350                                                                                            350




                                                                                                                         normalized by Base Case, %
                                                                                                                         Total extent of 10cm vertical
Extent of of major vertical (≥10 cm) surface displacements




                                                                                                                                                           Total extent of 10cm horiz. 10cm horiz.
                                                                                                                                                                         surface displacements, m
                                       surface displacements, m
                                   Total extent of 10cm vertical




                                                                                                            normalizednormalized by Base Case, %
                                                                                                                       Total extent of 10cm vertical




                                                                                                                                                                      Total extent of 10cm horiz.
                                                                                                                                                                       surface displacements, m
                                     surface displacements, m
                                                                     300                              300                                                                                            300




                                                                                                                             surface displacements
                                              268                    300                              300                                                                                            300




                                                                                                                           surface displacements
                                                                                              268
                                                                     250              234             250                                                                                            250                       235
                                                                     250      207     234             250                                                                                            250              218      235
                                                                              207                                                                                                                                     218
                                                                     200
                                                                     350                              200
                                                                                                      350                                                                                            200
                                                                                                                                                                                                     350
                                                                     200                              200                                                                                            200




                        Total extent of 10cm vertical




                                                                                                                        by Base Case, %
                                                                                                            Total extent of 10cm vertical




                                                                                                                                                                        Total extent of
                                                                                                                                                           surface displacements, m
                         surface displacements, m
                                                                     150
                                                                     300                              150
                                                                                                      300                                                                                            150
                                                                                                                                                                                                     300




                                                                                                               surface displacements
                                                                     150                      268     150                                                                                            150
                                                                                                                                                                                                                               235




                                                                                               129%
                                                                     100
                                                                     250              234             100
                                                                                                      250                                                                                            100
                                                                                                                                                                                                     250              218




                                                                                              129%
                                                                                       113%




                                                                                                                                                                                                                                108%
                                                                     100                              100                                                                                            100




                                                                               100%
                                                                              207




                                                                                                                                                                                                                       100%
                                                                                      113%




                                                                                                                                                                                                                               108%
                                                                              100%




                                                                                                                                                                                                                      100%
                                                                      50
                                                                     200                              50
                                                                                                      200                                                                                             50
                                                                                                                                                                                                     200
                                                                      50                              50                                                                                              50
                                                                       0
                                                                     150                              0
                                                                                                      150                                                                                              0
                                                                                                                                                                                                     150
                                                                       0                              0                                                                                                0
                                                                              BC      J1      J2                                                                                                                      BC       J1




                                                                                              129%
                                                                     100      BC      J1      J2      100                                                                                            100              BC       J1




                                                                                      113%




                                                                                                                                                                                                                               108%
                                                                              100%




                                                                                                                                                                                                                      100%
                               50                                          50                                                                                      50
                                Extent of 10cm surface vertical dispacements in                                                                                    Extent of 10cm surface horiz
                                Extent of 10cm surface vertical dispacements in
                                            relation to block centre, m                                                                                           Extent of 10cm surface horizo
                                                                                                                                                                                relation to block
                                0                                          0                                                                                        0
                        -250 -200 -150 -100 -50 block centre, m
                                           relation to 0       50 100 150 200                                                      250                      -250 -200 -150 -100 -50 block
                                                                                                                                                                               relation to 0
                       -250 -200 -150 -100BC-50 J1       0     50 100 150 200
                                                               J2                                                                  250                     -250 -200 -150 -100BC      -50 J1 0
                                        -112      100%     BC                                                                                                            -118       100%      B
                                       -112       100%     BC                                                                                                           -118       100%      BC
                                Extent of 10cm surface vertical dispacements in                                                                                    Extent of 10cm surface horizo
                                                                                                                                                                                              J1
                                      -123       110%      J1                                                                                                           -123       104%
                                     -123 relation to block centre, m
                                                 110%      J1                                                                                                          -123 relation to block
                                                                                                                                                                                   104%      J1
                       -250 -200 -150 -100 -50
                                -161                     0 J2 50 100 150 200                                                       250                     -250 -200 -150 -100 -50
                                                                                                                                                               -201                        0 J2
                                             144%                                                                                                                            170%            J2
                               -161          144%          J2                                                                                                 -201           170%
                                       -112       100% BC BC100% 95    95                                                                                               -118       100% BC BC
                                                      BC      100%                                                                                                                      BC
                                     -123        110% J1 J1 117%          111                                                                                          -123             J1 J1
                                                                                                                                                                                   104%J1
                                                      J1        117%     111
                               -161          144%      J2 J2 113%        107                                                                                                 -201                              170%           J2       J2
                                                      J2       113%     107                                                                                                                                                   J2
                                                                       95                                                                                                                                                   BC
                        -300       -200        -100   BC 0 100%100            200                                                  300                      -300                                          -200       -100        0
                       -300       -200        -100       0         100        200                                                  300                     -300                                          -200       -100        0
                                 Extent of 10cm surface vertical displacements in
                                                      J1        117%     111                                                                                                                                                J1
                                                                                                                                                                                                       Extent of 10cm surface horiz
                                Extent of 10cm surface vertical displacements in
                              relation to block centre, normalized by Base Case, %                                                                                                                    relation to10cm surface horizo
                                                                                                                                                                                                      Extent of block centre, norm
                             relation to block centre, normalized by Base Case, %
                                                      J2       113%     107                                                                                                                          relation to block centre, norm
                                                                                                                                                                                                                            J2

                       -300                               -200       -100        0        100       200    300                                             -300                                          -200       -100        0
           Change in joint                           orientation causes an increase in the total
                                                        Extent of 10cm surface vertical displacements in                                                 major                                       surface
                                                                                                                                                                                                      Extent of 10cm surface horizo
                                                      relation to block centre, normalized by Base Case, %                                                                                           relation to block centre, norm
                                                                       deformations extent of up to 30%
Conceptual Study Example: Effect of Joint Orientation                                                                                        38


Resultant surface profiles

                             0
                                                                                                   Lowest
                                                                                                                        • Rotation of the joint
                            -10                                                                    point                 pattern shifts centre of
Vertical displacements, m




                            -20
                                                                                                   coordinates           surface depression;
                                                                                           Base case 0, -55
                            -30                                                                                         • Depth of the subsidence
                                                                                           J1
                            -40                                                                       10, -50            crater is related to the
                                                                                           J2      9.4, -44.5            extent of the rock mass
                            -50
                                                                                                                         mobilized by the failure,
                            -60                                                                                          - larger extent of
                            -70                                                                                          rock mass mobilization
                                                                                                                         results    in   shallower
                            -80
                                                                                                                        crater
                               -350    -250   -150         -50         50            150        250             350
                                                     Distance from block centre, m




                                  0°                                10°                                                 20°
          90°                                                    80°                                              70°
Conceptual Study Example: Effect of Joint Orientation                                                                               39
                                                           From the point of view mine infrastructure placement it is
                                                           important to appreciate the amount of surface displacements at
                                                           some distances from the area of the imminent failure (caving
far-field displacements                                    boundary and immediate vicinity).
                                                                          Distance from block centre, m
                                        -300   -250           -200            -150          150           200     250        300
  Vertical displacements, m




                                   0




                                                                     J2
                                -0.05
                                                                                          The least amount of surface displacements is
                                 -0.1                                                     exhibited by the Base Case model (90°/0°), so
                                                                                          that only minor horizontal displacements of
                                -0.15                                                     about 1cm are observed 100m from the caving
                                 -0.2                                                     boundaries (150m from block centre).

                                -0.25                                                     The largest amount of displacements are




                                                                                    J2
                                 -0.3
                                                                                          observed for J2 (70°/20°) model, where 1cm
                                                                            -0.38
                                                                                          horizontal displacements are noted as far as
                                                                                    0.9
                                                                                          200m westwards from the caving boundaries.
                                                                                          Surface displacements in the far-field are
  Horizontal displacements, m




                                 0.3

                                                                                    J2
                                0.25                                                      generally mirror the trends observed for major
                                                                                          surface deformations, showing strong
                                 0.2                                                      asymmetry in the dip direction of the sub-
                                0.15
                                                                                          vertical/gently dipping set.

                                 0.1
                                                                     J2



                                                                             J1




                                                                                           BC


                                0.05
                                                      J2




                                                                                           J2
                                                                           BC




                                                                                           J1
                                                             BC
                                                             J1




                                   0
                                        -300   -250           -200            -150          150           200     250         300
                                                                          Distance from block centre, m
Conceptual Study Example: Effect of Joint Orientation - Conclusions                40


• Well defined, persistent, vertical to steeply dipping joints govern the direction of
cave propagation and the mechanism of near surface rock mass mobilization.

• The shallower the dip of these joints the more inclined from vertical is the cave
propagation direction and the more asymmetrical are the surface deformations.

• In cases where multiple well defined and persistent steeply dipping sets are
present the steepest set will generally have the predominant influence.

• Major subsidence asymmetry
is observed in the dip direction
of the sub-vertical/steeply dipping set,
where joints are inclined towards
the cave, the rock mass fails                         53°            74°
through block-flexural and
block toppling and detachment and sliding of major rock segments.


• Depending on joint inclination the joint persistence may have a very significant
effect on surface subsidence induced by block caving.
Subsidence Simulation Example - Influence of fault                         41


Geometry                        Evolution of vertical displacements (0.1 – 1m)
                60°



                      100m




Subsidence crater development
                                               Link to animation




                                                                50m

    AV © 2008
Effect of Fault Location                                                                                                            42

                                                                      former fault position
                                        -300   -250   -200   -150   -100     -50         0        50       100   150      200     250   300
                         60°
                                                                                   fault location prior
                                                                                   to caving


0°                                50m
                                                                                                                       Legend:
                                                                                                                          73°  angle
      90°                                                                                                                      of fracture
                                                                                                                               initiation
                                                                                                                       10cm displ. contours
                                                                                                                               vertical
                                                                           73°                            73°                  horizontal
                   60°




0°                             100m

      90°
                                                                           61°                            76°

             60°




0°                         150m
      90°

                                                                           73°                            74°
Conceptual Study Example: Effect of Fault Location and Inclination                     43



• Steeply dipping faults, daylighting into the cave and located within an area of
imminent caving are likely to be caved and are unlikely to play any major role in the
resultant subsidence.

• Faults partially intersecting the caving area may create favourable conditions for
failure of the entire hanging wall.

• Depending on rock mass fabric faults located in the vicinity of the caving zone may
have minimal influence or decrease the extent of the area of subsidence deformations.

• A topographical step in the surface profile is formed where the fault daylights at the
surface.

• Inclination of the fault partially intersecting the caving area controls the extent of
surface subsidence deformations. Low dipping faults will extend and steeply dipping
fault will decrease the area of surface subsidence.
Example of Surface Subsidence Simulation                      44



 CAVE ARREST, CROWN PILLAR FAILURE and RESULTANT SUBSIDENCE




                           50m



                         Link to animation
Conceptual Study Results Synthesis   45
Conceptual Study Results Synthesis   46
Conceptual Study Results Synthesis   47
Conceptual Study Results Synthesis   48
Conceptual Study of Factors Governing
      Subsidence Development




                                   49
Block Caving and Natural Slopes:               caving close to slope toe                      50

               potential slope instability



                  induced displacements field




            cave propagation

AV © 2007


                                                                        block caving induced
Simplified applied displacements modeling approach                      slope failure
AV © 2007


                                                200m
                 200m



                                                200m

                                                            AV © 2007



                               200m
Block Caving and Natural Slopes: caving within slope                           51


CONCEPTUAL MODEL                                                       Animation



                                   surface inclination
                                   15 degrees




             AV © 2007                                   Questa mine




             AV © 2007


simulated failure pattern resembles the deformations observed in similar
settings at Questa mine
Conceptual Study of Block Caving Induced Step-path
                                                                                             52
     Driven Failure in Large Open Pit Slope

                                                                    SLOPE IS STABLE WITHOUT CAVING
CONCEPTUAL MODEL
                                            embedded animation
Numerical Analysis of Block Caving Induced Instability
in Large Open Pit Slopes: A Finite Element / Discrete
Element Approach


                     750m                            rock
                                                     bridges




                                                                 persistent joints
                                                                 daylighting into
                                                                 the cave

              400m


               block
               cave
Conceptual Study of Block Caving Induced Step-path
                                                                                                  53
       Driven Failure in Large Open Pit Slope


               75m                                                 Fracturing
                                                                   regions
                            10 excavation stages                                  History point
                                                                                  history point


                                                                                RB600


750m




                                                           RB300


                      60o                            50o




400m


                                                   300m             300m
Conceptual Study of Block Caving Induced Step-path
                                                                                                                                                                                              54
     Driven Failure in Large Open Pit Slope




                                                                                                                                                           ΔXY displ. at surface outcrop, m
                              15                                                                                                                   0
 Norm. shear stress XY, MPa



                                                                 RB600
                              10                                                                                                                   -0.05
                                                                 RB300

                               5                                 differential XY displ. at                                                         -0.1
                                                                 surface outcrop


                               0                                                                                                                   -0.15
                                    20                           22            24            26       28      30         32           34      36

                               -5                                                      simulation time, num.sec                                    -0.2
                               0                                                                                                                   0




                                                                                                                                                                 Crown pillar thickness, m
Vertical stress YY, MPa




                                                                                                                                                   50
                                         end of pit excavation




                                                                         σyy (50m below pit bottom)
                                                                                                                                                   100
                               -5                                        crown pillar thickness, m
                                                                                                                                                   150
                                                                                                                                                   200
                                                                                                                                                   250
                              -10
                                                                                                                                                   300
                                                                                                                                                   350
                              -15                                                                                                                  400
                                                                                                             RB600 failure    RB300 failure
55




                         100                                                                               0
                                                                         crown pillar:
                                                                                  destressing, %




                                                                                                                  Crown pillar destressing, %
Remaining crown pillar




                         80                                                        thickness, %            -20
   thickness , %




                         60        last rock                                                               -40
                                   bridge failure
                                                                                     first rock
                         40                                                                                -60
                                                                                     bridge failure

                         20                                                                                -80


                          0                                                                                -100
                               2                    4         6                8                      10
                                                        % rock bridges
56




                                                           Simulation time, num.sec
                            0
                                 20    22        24          26          28        30      32        34            36
 Vertical stress YY, MPa




                                                                  four rock
                                                                  bridges
                                      M1    M2        M3                                        two rock bridges
                            -5                                                three rock
                                      M4    M5
                                                                              bridges



                           -10



                           -15


Fig. Error! No text of specified style in document..1 Variation of vertical stress in
the crown pillar (50m below pit bottom) for models M1-M5
Case Study - Palabora mine                                                               57

                                                                    Note limited extend
                                                        A              of the failure
                                                                      beyond pit rim




                                                            ~160°



                                              Lateral
                                              release
                                                               A
Surface subsidence



                              infrastructur
                              Mine
Case Study - Palabora mine         58


DFN based analysis (section A-A)
Case Study - Palabora mine                                     59
                                 98 m
          approximate f ailure          approximate f ailure
          crest location                crest location
Key contributions                                                                  60


 • A new FEM/DEM-DFN modelling approach was developed and successfully
 applied to block caving subsidence and caving - large open pit interaction
 analysis. This methodology allows physically realistic simulation of the entire
 caving process from caving initiation to final subsidence deformations.

 • Limitations of the rock mass classifications properties output were
 highlighted and a procedure for calibration of rock mass classifications based
 properties for FEM/DEM-DFN subsidence analysis was devised.

 • Through a comprehensive conceptual numerical modelling analysis major
 advances were gained in our understanding of the general principles of block
 caving induced subsidence development and the role of major contributing
 factors.

 • The principles of step-path failure development in large open-pit - caving
 mining environment were investigated using a proposed “total interaction”
 approach to modelling data interpretation.

 • Applicability of the FEM/DEM-DFN modelling for practical engineering
 analysis was demonstrated in the preliminary simulation of the Palabora mine
 failure.
Publications                                                                                   61


“Role of Rock Mass Fabric and Faulting in the Development of Block Caving Induced Surface
Subsidence”
Vyazmensky A., Elmo D., Stead D.
Rock Mechanics and Rock Engineering Journal. Volume 43, Issue 5 (2010), 533 - 556.

“Numerical Analysis of Block Caving Induced Instability in Large Open Pit Slopes: A Finite
Element / Discrete Element Approach”
Vyazmensky A., Stead D., Elmo D., Moss, A.
Rock Mechanics and Rock Engineering Journal. Volume 43, Number 1 / February (2010), 21 - 39.

“Numerical analysis of the influence of geological structures on the development of surface
subsidence associated with block caving mining”
A. Vyazmensky, D. Elmo, D. Stead & J. Rance. MassMin 2008. Lulea, Sweden. 857-866. (2008).

“Combined finite-discrete element modelling of surface subsidence associated with block
caving mining”
Vyazmensky A., Elmo D., Stead D. & Rance J.
Proceedings of 1st Canada-U.S. Rock Mechanics Symposium. Vancouver, Canada. 467-475. (2007).

"Numerical modeling of surface subsidence associated with block cave mining using a
FEM/DEM approach" PhD thesis SFU'08 PDF
Acknowledgements                          62



SFU Resource Geotechnics Research Group
Rio Tinto
Rockfield Technology Ltd.
Golder Associates Ltd.

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Surface subsidence associated with block caving

  • 1. 1 Numerical Modelling of Surface Subsidence Associated with Block Cave Mining Using a FEM/DEM Approach Alex Vyazmensky Ph.D. https://sites.google.com/site/alexvyazmensky/ http://kz.linkedin.com/in/vyazmensky
  • 2. Presentation Outline • Problem Statement: Block Caving Mining and Associated Surface Subsidence • Research Objectives • Modelling Methodology • Conceptual Study of Factors Controlling Surface Subsidence Development • Caving Induced Instability in Natural and Man-made Slopes 2
  • 4. Block Caving and Associated Subsidence 4 Block cave mining is characterized by caving and extraction of a massive volume of ore which translates into a formation of major surface depression or subsidence zone directly above and in the vicinity of the mining operations. The ability to predict surface subsidence associated with block caving mining is important for mine planning, operational hazard assessment and evaluation of environmental and socio-economic impacts. Owing to problems of scale and lack of access, the fundamental understanding of the complex rock mass response leading to subsidence development is limited as are current subsidence prediction capabilities. Current knowledge of subsidence phenomena can be improved by employing numerical modelling techniques in order to enhance our understanding of the basic factors governing (modified after Sandvik Tamrock block caving animation) subsidence development; essential if the required advances in subsidence prediction capability are to be achieved.
  • 5. Subsidence Examples 5 Northparkes mine, Australia San-Salvador mine, Chile
  • 7. Research Objectives and Strategy 7 RESEARCH OBJECTIVES NUMERICAL RESEARCH OUTCOME ANALYSIS new FEM/DEM-DFN introduce new methodology for methodology for numerical numerical analysis of analysis of surface surface subsidence subsidence associated associated with block with block cave mining cave mining identification of conceptual study of characteristic improve understanding of factors controlling subsidence block caving subsidence surface subsidence development phenomenon development mechanisms, comparative analysis and ranking of factors conceptual study of controlling surface caving induced investigate block caving subsidence instability in natural induced failure development slopes mechanisms leading to slope instability in large assessment of critical engineered slopes case study of partial deformation thresholds failure of northern pit leading to slope wall at Palabora mine instability
  • 9. Toolbox for Subsidence Analysis 9 Current approaches to assessing surface subsidence associated with block caving mining includes empirical, analytical and numerical methods: • Empirically based block caving subsidence estimates include “rules of thumb” and experience based design charts linking angle of brake, rock mass rating and other parameters. • Analytical methods include limit equilibrium solutions for specific failure mechanisms (e.g. progressive sub-level caving of an inclined orebody). • Different modelling approaches exist, based on the concept that the deformation of a rock mass subjected to applied external loads can be considered as being either continuous or discontinuous. The main differences between the various analysis techniques lie in the modelling of the fractured rock mass and its subsequent deformation. Numerical techniques being inherently more flexible and sophisticated provide an opportunity to improve understanding of subsidence phenomena and increase accuracy in subsidence predictions.
  • 10. Continuum Modelling Modelling Numerical Rock Mass Representation Rock Mass Failure Realization Approach Method Continuum FDM, FEM continuous medium flexural deformations, plastic yield FLAC3D ABAQUS Connors, 2006 Beck, 2007 10
  • 11. Discontinuum Modelling Modelling Numerical Rock Mass Representation Rock Mass Failure Realization Approach Method Discontinuum DEM assembly of deformable or blocks movements and/or rigid blocks blocks deformations assembly of rigid bonded bond breakage, particle particles movements PFC 3D 3DEC Gilbride et al, 2005 Brummer et al, 2005 11
  • 12. New Numerical Modelling Approach 12 Most natural rocks subjected to engineering analysis are brittle; failure in such rocks is a result of brittle fracture initiation and propagation. Continuum and discontinuum modelling approaches provide approximations of brittle fracturing to some degree, none of them however offer realistic representation of the actual brittle fracturing phenomena which involves fracture growth, propagation and material fragmentation. A state-of-the-art combined continuum-discrete element code ELFEN is employed as the principal modeling tool. The code allows the caving process to be simulated as a brittle fracture driven continuum-discontinuum transition with the development of new fractures and discrete blocks. Modelling Numerical Rock Mass Rock Mass Failure Realization Approach Method Representation Hybrid FEM/DEM continuous degradation of continuum into discrete Continuum- medium deformable blocks through fracturing and Discontinuum fragmentation Examples: caving blasting toppling initiation
  • 13. FEM/DEM Modelling Examples 13 Rock bridge failure Step-path drive open pit wall failure Link to animation Link to animation
  • 14. Modelling Strategy for Subsidence Analysis 14 Modelling Options: • Back analysis of selected case studies. Given the complexity of modeling mine scale problems and generally variable quality of geological/geotechnical data available - a number of simplifications and assumptions will be necessary. There is a risk of “oversimplifying” the problem. • Conceptual analysis. Aiming to develop fundamental understanding of mechanisms controlling subsidence development on smaller scale conceptual models. Apply new knowledge to the analysis of a case study. modelling studies done to date were largely oriented towards providing site specific subsidence predictions. CURRENT RESEARCH FOCUSED ON CONCEPTUAL ANALYSIS
  • 15. Rock Mass Representation in FEM/DEM 15 Possible Approaches to Rock Mass Representation in FEM/DEM Modeling Context: • jointed intact rock mass system is represented as a continuum with reduced intact rock properties to account for presence of discontinuities; Equivalent • rock mass properties can be deduced from one of the rock mass classification Continuum systems such as RMR, Q or GSI; • this approach does not consider kinematic controls of the failure. • rock mass is represented as an assembly of discontinuities and intact rock regions; • intact rock properties can be established based on laboratory tests and the Discrete Network pattern of discontinuities can be determined from field mapping/borehole logging data or stochastic modeling; • not feasible to consider high density of fractures for models larger than pillar/bench scale • necessary simplification for analysis of large scale problems; • resolution of fractures should be sufficient to capture failure kinematics; Mixed Approach • rock mass properties can be deduced from one of the rock mass classification systems and then calibrated against known response. selected for current analysis
  • 16. Modelling Methodology - Typical Model Setup 16 FracMan DFN model Constraint 3D model 2D trace plane Properties Constrain: calibration criteria: fractures Caveability Laubscher’s exported caveability chart into ELFEN Cave Conceptual development model of caving 2D ELFEN model progression by Duplancic & Brady (1999) Subsidence Mining limits experience ore block model response evaluation ore block is undercut and fully extracted
  • 17. RMC Based Equivalent Continuum Properties 17 RMC Estimates of Rock Mass Strength and Deformability Reference System Characteristics Serafim & E m  10( RMR 10) / 40 (GPa) Pereira RMR   5  RMR / 2 (1983) c  5RMR (kPa) Bieniawski (1989) 1 Em  10  Qc 3 (GPa) J J  " "  tan1  r  w  J  a 1   Q  RQD 1 c  Barton " c"    J  SRF  100  (MPa)  (2002)  n  where: Qc  Q( c / 100) - normalized Q; c – uniaxial compressive strength (MPa)  1 D / 2  Em  Ei  0.02  (( 6015D  GSI ) / 11)  (MPa)  1 e    a sin '    6amb s  mb 3n '  a 1      2 1  a 2  a   6amb s  mb 3n '  a 1   Hoek et al. (2002) c'   '   ci 1  2a  s  1  a  mb 3n s  mb 3n ' a 1 (MPa) GSI    1  a 2  a  1   6amb s  mb 3' n a 1    1  a 2  a  Hoek & Diederichs (2006) where: Ei – intact rock Young’s modulus; D - disturbance factor; a, s, mb – material constant;  3n   3 max /  c ,  3 max - upper limit of confining stress ' '
  • 18. RMC Based Equivalent Continuum Properties 18 (a) Deformability modulus (b) Friction angle 60 60 56.6 RMR 56.2 55 57 52.7 GSI - tunnel (-200m) 52.8 50 50 45 45 45 Deformability modulus, GPa Q 45 43.9 Friction angle, degrees 40 40 45 40 26 37.4 31.2 35 30 30 30 31.6 20 20 18.4 17.7 17.8 RMR 11.17 10 10 GSI - tunnel (-200m) 10.0 Q 0 0 50 60 70 80 50 60 70 80 RMR RMR (c) Cohesion (d) Tensile Strength 52 / 80 43.4 / 80 21.7 / 80 20 15 RMR RMR 18 GSI - tunnel (-200m) GSI - tunnel (-200m) Q 12.5 16 Q 15.1 Q - 50% cut-of f 14 Tensile strength, MPa 10 Q - 90% cut-of f Cohesion, MPa 12 10 6.3 8 5 3.9 6 4.3 4.7 4.9 4 2.9 2 1.3 1.8 1.25 2 1.6 1.4 0.8 1.6 0.35 0.4 0.65 0.39 0.3 0.33 0 0 0.17 0.25 0.13 0.31 0.33 50 60 70 80 50 60 70 80 RMR RMR
  • 19. Q 6.2 (70% c.o.) RMR 70 Rating Q 6.2 RMR70 Deformabilit y modulus, 17.7 31.6 E, GPa Cohesion, 4.7 0.35 ci, MPa Friction, I 45 40 degrees Rock Mass Properties RMC Based Equivalent Continuum Properties Tensile strength, t, 1.18 0.33 MPA (70% c.o.) 19
  • 20. Subsidence Simulation Example - Caving Initiation 20 block undercutting HR=10 HR=20 HR=30 HR=40 HR=50
  • 21. Subsidence Simulation Example - Crater Formation 21 Evolution of vertical displacements (0.1 – 1m) 50m 20° Link to animation 70° surface subsidence, m
  • 22. Conceptual Study of Factors Governing Subsidence Development 22
  • 23. Conceptual Study Strategy Factors affecting surface subsidence development Stress Block Geological Extraction Joint Orientation & Faults Rock Ratio, K Depth Domains volume Persistence Mass Strength Series of conceptual numerical experiments investigating relative significance of the above factors Influence Matrix Identification of characteristic Ranking factors in terms of their subsidence mechanisms influence on subsidence footprint Worst case scenarios 23
  • 24. Conceptual Study Example: Effect of Joint Orientation 24 0° 90° Direction of cave propagation towards the surface, location of 10° the cave breakthroug h and the 80° mechanisms of near surface rock mass failure are strongly controlled by 20° the joint orientation 70° Vyazmensky et al, MassMin2008
  • 34. Conceptual Study Example: Effect of Joint Orientation 34 ore extraction 35% ore extraction 50% ore extraction 60% ore extraction Joint orientation 0° controls not only the cave propagation direction but also plays 0° a significant 90° 50m role in a manner 0° the rock mass is 90° mobilized by the 5° caving 10° 80° Legend: 10° 80° 9° rotational failure; translational failure 20° active rock mass 70° movement developing rock 20° mass failure 70°
  • 35. Conceptual Study Example: Effect of Joint Orientation 35 • In order to quantify the extent of major surface subsidence deformations 10cm displacement angle delineating threshold is adopted. major (≥10cm) It is assumed that this surface threshold limits the zone displacements of major surface disturbances • Combination of vertical and horizontal sets results in nearly symmetrical subsidence profile • Subsidence asymmetry is strongly controlled by the inclination of sub-vertical and sub-horizontal sets. • Major subsidence asymmetry is observed in the dip direction of the sub-vertical set, in this area rock mass fails through flexural and block toppling and detachment and sliding of major rock segments AV © 2008
  • 36. Conceptual Study Example: Effect of Joint Orientation 36 Evolution of zone of major (≥10cm) vertical (YY) and horizontal (XX) surface deformations with continuous ore extraction 100 100 90 90 80 0° 80 10° Ore extraction, % Ore extraction, % 70 70 60 90° 60 80° 50 50 40 40 30 BC - 30 J1 - YY 20 YY 20 BC - 10 10 J1 - XX XX 0 0 -250 -200 -150 -100 -50 0 50 100 150 200 250 -250 -200 -150 -100 -50 0 50 100 150 200 250 Extent of 10cm surface deformations, m Extent of 10cm surface deformations, m 100 90 • Major subsidence deformations 80 develop in a relatively rapid manner Ore extraction, % 70 20° related to a quick mobilization of 60 50 70° massive rock mass segments 40 30 20 J2 - YY • About 90% of maximum surface 10 J2 - XX displacements are achieved by 50% 0 -250 -200 -150 -100 -50 0 50 100 150 200 250 ore extraction Extent of 10cm surface deformations, m
  • 37. Conceptual Study Example: Effect of Joint Orientation 37 350 350 350 Total extent of 10cm vertical 350 350 350 normalized by Base Case, % Total extent of 10cm vertical Extent of of major vertical (≥10 cm) surface displacements Total extent of 10cm horiz. 10cm horiz. surface displacements, m surface displacements, m Total extent of 10cm vertical normalizednormalized by Base Case, % Total extent of 10cm vertical Total extent of 10cm horiz. surface displacements, m surface displacements, m 300 300 300 surface displacements 268 300 300 300 surface displacements 268 250 234 250 250 235 250 207 234 250 250 218 235 207 218 200 350 200 350 200 350 200 200 200 Total extent of 10cm vertical by Base Case, % Total extent of 10cm vertical Total extent of surface displacements, m surface displacements, m 150 300 150 300 150 300 surface displacements 150 268 150 150 235 129% 100 250 234 100 250 100 250 218 129% 113% 108% 100 100 100 100% 207 100% 113% 108% 100% 100% 50 200 50 200 50 200 50 50 50 0 150 0 150 0 150 0 0 0 BC J1 J2 BC J1 129% 100 BC J1 J2 100 100 BC J1 113% 108% 100% 100% 50 50 50 Extent of 10cm surface vertical dispacements in Extent of 10cm surface horiz Extent of 10cm surface vertical dispacements in relation to block centre, m Extent of 10cm surface horizo relation to block 0 0 0 -250 -200 -150 -100 -50 block centre, m relation to 0 50 100 150 200 250 -250 -200 -150 -100 -50 block relation to 0 -250 -200 -150 -100BC-50 J1 0 50 100 150 200 J2 250 -250 -200 -150 -100BC -50 J1 0 -112 100% BC -118 100% B -112 100% BC -118 100% BC Extent of 10cm surface vertical dispacements in Extent of 10cm surface horizo J1 -123 110% J1 -123 104% -123 relation to block centre, m 110% J1 -123 relation to block 104% J1 -250 -200 -150 -100 -50 -161 0 J2 50 100 150 200 250 -250 -200 -150 -100 -50 -201 0 J2 144% 170% J2 -161 144% J2 -201 170% -112 100% BC BC100% 95 95 -118 100% BC BC BC 100% BC -123 110% J1 J1 117% 111 -123 J1 J1 104%J1 J1 117% 111 -161 144% J2 J2 113% 107 -201 170% J2 J2 J2 113% 107 J2 95 BC -300 -200 -100 BC 0 100%100 200 300 -300 -200 -100 0 -300 -200 -100 0 100 200 300 -300 -200 -100 0 Extent of 10cm surface vertical displacements in J1 117% 111 J1 Extent of 10cm surface horiz Extent of 10cm surface vertical displacements in relation to block centre, normalized by Base Case, % relation to10cm surface horizo Extent of block centre, norm relation to block centre, normalized by Base Case, % J2 113% 107 relation to block centre, norm J2 -300 -200 -100 0 100 200 300 -300 -200 -100 0 Change in joint orientation causes an increase in the total Extent of 10cm surface vertical displacements in major surface Extent of 10cm surface horizo relation to block centre, normalized by Base Case, % relation to block centre, norm deformations extent of up to 30%
  • 38. Conceptual Study Example: Effect of Joint Orientation 38 Resultant surface profiles 0 Lowest • Rotation of the joint -10 point pattern shifts centre of Vertical displacements, m -20 coordinates surface depression; Base case 0, -55 -30 • Depth of the subsidence J1 -40 10, -50 crater is related to the J2 9.4, -44.5 extent of the rock mass -50 mobilized by the failure, -60 - larger extent of -70 rock mass mobilization results in shallower -80 crater -350 -250 -150 -50 50 150 250 350 Distance from block centre, m 0° 10° 20° 90° 80° 70°
  • 39. Conceptual Study Example: Effect of Joint Orientation 39 From the point of view mine infrastructure placement it is important to appreciate the amount of surface displacements at some distances from the area of the imminent failure (caving far-field displacements boundary and immediate vicinity). Distance from block centre, m -300 -250 -200 -150 150 200 250 300 Vertical displacements, m 0 J2 -0.05 The least amount of surface displacements is -0.1 exhibited by the Base Case model (90°/0°), so that only minor horizontal displacements of -0.15 about 1cm are observed 100m from the caving -0.2 boundaries (150m from block centre). -0.25 The largest amount of displacements are J2 -0.3 observed for J2 (70°/20°) model, where 1cm -0.38 horizontal displacements are noted as far as 0.9 200m westwards from the caving boundaries. Surface displacements in the far-field are Horizontal displacements, m 0.3 J2 0.25 generally mirror the trends observed for major surface deformations, showing strong 0.2 asymmetry in the dip direction of the sub- 0.15 vertical/gently dipping set. 0.1 J2 J1 BC 0.05 J2 J2 BC J1 BC J1 0 -300 -250 -200 -150 150 200 250 300 Distance from block centre, m
  • 40. Conceptual Study Example: Effect of Joint Orientation - Conclusions 40 • Well defined, persistent, vertical to steeply dipping joints govern the direction of cave propagation and the mechanism of near surface rock mass mobilization. • The shallower the dip of these joints the more inclined from vertical is the cave propagation direction and the more asymmetrical are the surface deformations. • In cases where multiple well defined and persistent steeply dipping sets are present the steepest set will generally have the predominant influence. • Major subsidence asymmetry is observed in the dip direction of the sub-vertical/steeply dipping set, where joints are inclined towards the cave, the rock mass fails 53° 74° through block-flexural and block toppling and detachment and sliding of major rock segments. • Depending on joint inclination the joint persistence may have a very significant effect on surface subsidence induced by block caving.
  • 41. Subsidence Simulation Example - Influence of fault 41 Geometry Evolution of vertical displacements (0.1 – 1m) 60° 100m Subsidence crater development Link to animation 50m AV © 2008
  • 42. Effect of Fault Location 42 former fault position -300 -250 -200 -150 -100 -50 0 50 100 150 200 250 300 60° fault location prior to caving 0° 50m Legend: 73° angle 90° of fracture initiation 10cm displ. contours vertical 73° 73° horizontal 60° 0° 100m 90° 61° 76° 60° 0° 150m 90° 73° 74°
  • 43. Conceptual Study Example: Effect of Fault Location and Inclination 43 • Steeply dipping faults, daylighting into the cave and located within an area of imminent caving are likely to be caved and are unlikely to play any major role in the resultant subsidence. • Faults partially intersecting the caving area may create favourable conditions for failure of the entire hanging wall. • Depending on rock mass fabric faults located in the vicinity of the caving zone may have minimal influence or decrease the extent of the area of subsidence deformations. • A topographical step in the surface profile is formed where the fault daylights at the surface. • Inclination of the fault partially intersecting the caving area controls the extent of surface subsidence deformations. Low dipping faults will extend and steeply dipping fault will decrease the area of surface subsidence.
  • 44. Example of Surface Subsidence Simulation 44 CAVE ARREST, CROWN PILLAR FAILURE and RESULTANT SUBSIDENCE 50m Link to animation
  • 45. Conceptual Study Results Synthesis 45
  • 46. Conceptual Study Results Synthesis 46
  • 47. Conceptual Study Results Synthesis 47
  • 48. Conceptual Study Results Synthesis 48
  • 49. Conceptual Study of Factors Governing Subsidence Development 49
  • 50. Block Caving and Natural Slopes: caving close to slope toe 50 potential slope instability induced displacements field cave propagation AV © 2007 block caving induced Simplified applied displacements modeling approach slope failure AV © 2007 200m 200m 200m AV © 2007 200m
  • 51. Block Caving and Natural Slopes: caving within slope 51 CONCEPTUAL MODEL Animation surface inclination 15 degrees AV © 2007 Questa mine AV © 2007 simulated failure pattern resembles the deformations observed in similar settings at Questa mine
  • 52. Conceptual Study of Block Caving Induced Step-path 52 Driven Failure in Large Open Pit Slope SLOPE IS STABLE WITHOUT CAVING CONCEPTUAL MODEL embedded animation Numerical Analysis of Block Caving Induced Instability in Large Open Pit Slopes: A Finite Element / Discrete Element Approach 750m rock bridges persistent joints daylighting into the cave 400m block cave
  • 53. Conceptual Study of Block Caving Induced Step-path 53 Driven Failure in Large Open Pit Slope 75m Fracturing regions 10 excavation stages History point history point RB600 750m RB300 60o 50o 400m 300m 300m
  • 54. Conceptual Study of Block Caving Induced Step-path 54 Driven Failure in Large Open Pit Slope ΔXY displ. at surface outcrop, m 15 0 Norm. shear stress XY, MPa RB600 10 -0.05 RB300 5 differential XY displ. at -0.1 surface outcrop 0 -0.15 20 22 24 26 28 30 32 34 36 -5 simulation time, num.sec -0.2 0 0 Crown pillar thickness, m Vertical stress YY, MPa 50 end of pit excavation σyy (50m below pit bottom) 100 -5 crown pillar thickness, m 150 200 250 -10 300 350 -15 400 RB600 failure RB300 failure
  • 55. 55 100 0 crown pillar: destressing, % Crown pillar destressing, % Remaining crown pillar 80 thickness, % -20 thickness , % 60 last rock -40 bridge failure first rock 40 -60 bridge failure 20 -80 0 -100 2 4 6 8 10 % rock bridges
  • 56. 56 Simulation time, num.sec 0 20 22 24 26 28 30 32 34 36 Vertical stress YY, MPa four rock bridges M1 M2 M3 two rock bridges -5 three rock M4 M5 bridges -10 -15 Fig. Error! No text of specified style in document..1 Variation of vertical stress in the crown pillar (50m below pit bottom) for models M1-M5
  • 57. Case Study - Palabora mine 57 Note limited extend A of the failure beyond pit rim ~160° Lateral release A Surface subsidence infrastructur Mine
  • 58. Case Study - Palabora mine 58 DFN based analysis (section A-A)
  • 59. Case Study - Palabora mine 59 98 m approximate f ailure approximate f ailure crest location crest location
  • 60. Key contributions 60 • A new FEM/DEM-DFN modelling approach was developed and successfully applied to block caving subsidence and caving - large open pit interaction analysis. This methodology allows physically realistic simulation of the entire caving process from caving initiation to final subsidence deformations. • Limitations of the rock mass classifications properties output were highlighted and a procedure for calibration of rock mass classifications based properties for FEM/DEM-DFN subsidence analysis was devised. • Through a comprehensive conceptual numerical modelling analysis major advances were gained in our understanding of the general principles of block caving induced subsidence development and the role of major contributing factors. • The principles of step-path failure development in large open-pit - caving mining environment were investigated using a proposed “total interaction” approach to modelling data interpretation. • Applicability of the FEM/DEM-DFN modelling for practical engineering analysis was demonstrated in the preliminary simulation of the Palabora mine failure.
  • 61. Publications 61 “Role of Rock Mass Fabric and Faulting in the Development of Block Caving Induced Surface Subsidence” Vyazmensky A., Elmo D., Stead D. Rock Mechanics and Rock Engineering Journal. Volume 43, Issue 5 (2010), 533 - 556. “Numerical Analysis of Block Caving Induced Instability in Large Open Pit Slopes: A Finite Element / Discrete Element Approach” Vyazmensky A., Stead D., Elmo D., Moss, A. Rock Mechanics and Rock Engineering Journal. Volume 43, Number 1 / February (2010), 21 - 39. “Numerical analysis of the influence of geological structures on the development of surface subsidence associated with block caving mining” A. Vyazmensky, D. Elmo, D. Stead & J. Rance. MassMin 2008. Lulea, Sweden. 857-866. (2008). “Combined finite-discrete element modelling of surface subsidence associated with block caving mining” Vyazmensky A., Elmo D., Stead D. & Rance J. Proceedings of 1st Canada-U.S. Rock Mechanics Symposium. Vancouver, Canada. 467-475. (2007). "Numerical modeling of surface subsidence associated with block cave mining using a FEM/DEM approach" PhD thesis SFU'08 PDF
  • 62. Acknowledgements 62 SFU Resource Geotechnics Research Group Rio Tinto Rockfield Technology Ltd. Golder Associates Ltd.