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The Business and Technology of the Solar Industry Solar Subgroup of the Clean Tech Forum June 9, 2009
Solar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Alternative Energy Industry Overview
 
Solar PV Technologies
Solar Efficiency Efficiency
Technological Comparison Technology Advantage  Disadvantage c-Si High efficiency Abundance of material High cost to manufacture  High cost of materials a-Si Low cost Abundant and safe material Low efficiency Degrades with temperature increase CIGS High efficiency Low cost Bandgap tunability Scarcity of Indium Cd is toxic Reliability has not been tested CdTe Low cost Te is scarce Cd is toxic Concentrating solar High efficiency  Low cost Takes up a lot of room Transmission of energy over long distances
Solar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Silicon Solar Cell Manufacturing Flow Monocrystalline Si Cell  Amorphous Si Cell Amorphous Si & Microcrystalline Cell
Thin Film Cell Construct ,[object Object],[object Object],[object Object]
Thin Film Solar Cell Manufacturing Process   Resulting Structure  TCO contact Process Step  Technology Used TCO Deposition,  Front  and Scribing  Active Layer Deposition Activation  Scribing and TCO Deposition, Back Interconnect and Encapsulation  Sputtering and  Laser  Co-evaporation or Sputtering or Ink Jet Printing or Electro deposition  Chemical Bath or PVD (Phys Vapor Dep)  Mechanical and Sputtering  Lamination  Annealing & Sulfurization or RTA  CdS Deposition  Substrate Substrate Substrate Substrate Substrate Substrate Active layer  Sulfurization CdS layer  Interconnect
Examples of Final Products  Single Crystal Solar Cell-i.e. Sunpower Polycrystalline Solar Cell-i.e. Q-Cell  Flexible thin film cell Thin film cell  Solar cell lamp picture   Solar Cell Application
Product Evaluation  Solar Simulator  Radiation of 5 – 10 suns  Solar Cell is exposed Its Current/Voltage is measured   Cells classified according to output efficiency Cells then matched together to form module  .
[object Object],[object Object],[object Object],[object Object],[object Object],Wafer Based PV Value Chain  ,[object Object],[object Object],[object Object],[object Object],Thin Film Based PV Value Chain  Job Distribution in Solar Companies
Solar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Case Study  ,[object Object],[object Object],[object Object]
Comparative Sample Calculation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Comparative ROI Calculation Panel Type, Supplier Sharp-PPA (leased system) Sharp First Solar  BP Solar SunPower Cell Technology Std Eff Silicon Std Eff Silicon Thin Film   CdS/CdTe Std Eff Silicon Hi Energy Mono Silicon Area used on roof Square Feet 246 246 402 221 214 System Rating kWh 2.9 2.9 2.4 2.4 2.9 System Cost  $4,194 and $107/mo $24,669 $20,439 $22,939 $28,148 Cost net Rebates $4,194 $14,103 $10,660 $13,566 $16,626 Panel Degradation In years 20% in 25 yrs 20% in 25 yrs 10% at 10 years, 20% at 25 years 10% at 12 years, 20% at 25 years 20% in 25 years Ave AC Bill Monthly Savings $152 $152 $100 $120 $150 BREAK EVEN POINT 7 Years 7 Years 8 Years 8 Years 8 Years If 5% AC cost increase per year, savings at year 18 $13,196 $44,576 $28,454 $34,947 $43,843
Think SOLAR System Integration ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Beyond LEED Challenge For the Solar Community ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Living Building Challenge Petals Expand on LEED* Current Standards  *(Leadership in Energy & Environmental Design)
Manufacturing Considerations: Banned Materials Red-List ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Several temporary exceptions  for limited conditions: PVC in wiring - when code mandated    Solder and off-grid solar battery  Low-mercury fluorescent lighting  systems only allowed
Solar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Federal Funding and Rebates ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
California Solar Initiative (CSI) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
VC Funding (Bay Area companies) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source: Thomson Financial, based on 2008 financing  VC
Solar System Benefits Example ,[object Object],[object Object],Electric bill savings Electric bill with solar system Source: Sunwize Technologies, Inc.
Benefits of Solar System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Solar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Career Options ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Career Options ,[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Examples of Thin Film Cells Q-Cell Q-Cell Q-Cell Q-Cell Q-Cell
Thin Film PV Companies in US  a-Si/Thin-Si CdTe CIGS Applied Materials –CA First Solar –OH Global Solar –AZ XsunX –CA Solar Fields –OH Miasole –CA OptiSolar –CA Xunlight 26 Solar –OH ISET –CA Signet Solar –CA Primestar Solar –CO Nanosolar –CA Innovalight –CA AVA Solar –CO Solo Power –CA Nanogram –CA Nuvo Solar Energy –CO Solyndra –CA Soltaix –CA Canrom –NY Stion –CA Sierra Solar Power –CA Ascentool –CA Energy PV –NJ Uni-Solar –MI Solexant –CA RESI –NJ Power Films –IA Bloom Solar –CA Ascent Solar –CO Energy PV –NJ Zia Watt Solar –TX ITN/ES –CO Nano PV –NJ Sunovia –FL Daystar –NY MV Systems –CO NewCve –GA Heliovolt –TX Proto Flex –CO Ampulse –TN
Comparative ROI Calculation Panel Type, Supplier Sharp-PPA Sharp First Solar  BP Solar SunPower Model No. ND-198U1F ND-198U1F FS-276 BP175 SP2-210 Cell Technology Std Eff Silicon Std Eff Silicon Thin Film   CdS/CdTe Std Eff Silicon Hi Energy Mono Silicon Area used on roof Square Feet 246 246 402 221 214 System Rating  CEC A C KWh 2.9 2.9 2.4 2.4 2.9 System Cost  $4,194 and $107/mo $24,669 $20,439 $22,939 $28,148 Cost net Rebates $4,194 $14,103 $10,660 $13,566 $16,626 Panel Degradation In years 80% in 25 yrs 80% in 25 yrs 90% at 10 years, 80% at 25 years 90% at 12 years, 80% at 25 years 80% in 25 years Degradation used in calculation 0.005 per year 0.005 per year 0.008  per year 0.005 per year 0.005 per year OTHER MONITORING, Buy out $13,195 at 5 years, $3,564 at 18 years/end MONITORING PREPAID RECYCLING, MONITORING NONE, monitoring system not included NONE, monitoring system not included Ave AC Bill Monthly Savings $152 $152 $100 $120 $150 BREAK EVEN POINT 7 Years 7 Years 8 Years 8 Years 8 Years If 5% AC cost increase per year, savings at year 18 $13,196 $44,576 $28,454 $34,947 $43,843 If 2% AC cost increase per year, savings at year 18 $10,863 $36,692 $24,140 $28,767 $36,089
 

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Right Management Solar Presentation

  • 1. The Business and Technology of the Solar Industry Solar Subgroup of the Clean Tech Forum June 9, 2009
  • 2.
  • 4.  
  • 7. Technological Comparison Technology Advantage Disadvantage c-Si High efficiency Abundance of material High cost to manufacture High cost of materials a-Si Low cost Abundant and safe material Low efficiency Degrades with temperature increase CIGS High efficiency Low cost Bandgap tunability Scarcity of Indium Cd is toxic Reliability has not been tested CdTe Low cost Te is scarce Cd is toxic Concentrating solar High efficiency Low cost Takes up a lot of room Transmission of energy over long distances
  • 8.
  • 9. Silicon Solar Cell Manufacturing Flow Monocrystalline Si Cell Amorphous Si Cell Amorphous Si & Microcrystalline Cell
  • 10.
  • 11. Thin Film Solar Cell Manufacturing Process Resulting Structure TCO contact Process Step Technology Used TCO Deposition, Front and Scribing Active Layer Deposition Activation Scribing and TCO Deposition, Back Interconnect and Encapsulation Sputtering and Laser Co-evaporation or Sputtering or Ink Jet Printing or Electro deposition Chemical Bath or PVD (Phys Vapor Dep) Mechanical and Sputtering Lamination Annealing & Sulfurization or RTA CdS Deposition Substrate Substrate Substrate Substrate Substrate Substrate Active layer Sulfurization CdS layer Interconnect
  • 12. Examples of Final Products Single Crystal Solar Cell-i.e. Sunpower Polycrystalline Solar Cell-i.e. Q-Cell Flexible thin film cell Thin film cell Solar cell lamp picture Solar Cell Application
  • 13. Product Evaluation Solar Simulator Radiation of 5 – 10 suns Solar Cell is exposed Its Current/Voltage is measured Cells classified according to output efficiency Cells then matched together to form module .
  • 14.
  • 15.
  • 16.
  • 17.
  • 18. Comparative ROI Calculation Panel Type, Supplier Sharp-PPA (leased system) Sharp First Solar BP Solar SunPower Cell Technology Std Eff Silicon Std Eff Silicon Thin Film CdS/CdTe Std Eff Silicon Hi Energy Mono Silicon Area used on roof Square Feet 246 246 402 221 214 System Rating kWh 2.9 2.9 2.4 2.4 2.9 System Cost $4,194 and $107/mo $24,669 $20,439 $22,939 $28,148 Cost net Rebates $4,194 $14,103 $10,660 $13,566 $16,626 Panel Degradation In years 20% in 25 yrs 20% in 25 yrs 10% at 10 years, 20% at 25 years 10% at 12 years, 20% at 25 years 20% in 25 years Ave AC Bill Monthly Savings $152 $152 $100 $120 $150 BREAK EVEN POINT 7 Years 7 Years 8 Years 8 Years 8 Years If 5% AC cost increase per year, savings at year 18 $13,196 $44,576 $28,454 $34,947 $43,843
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.  
  • 33. Examples of Thin Film Cells Q-Cell Q-Cell Q-Cell Q-Cell Q-Cell
  • 34. Thin Film PV Companies in US a-Si/Thin-Si CdTe CIGS Applied Materials –CA First Solar –OH Global Solar –AZ XsunX –CA Solar Fields –OH Miasole –CA OptiSolar –CA Xunlight 26 Solar –OH ISET –CA Signet Solar –CA Primestar Solar –CO Nanosolar –CA Innovalight –CA AVA Solar –CO Solo Power –CA Nanogram –CA Nuvo Solar Energy –CO Solyndra –CA Soltaix –CA Canrom –NY Stion –CA Sierra Solar Power –CA Ascentool –CA Energy PV –NJ Uni-Solar –MI Solexant –CA RESI –NJ Power Films –IA Bloom Solar –CA Ascent Solar –CO Energy PV –NJ Zia Watt Solar –TX ITN/ES –CO Nano PV –NJ Sunovia –FL Daystar –NY MV Systems –CO NewCve –GA Heliovolt –TX Proto Flex –CO Ampulse –TN
  • 35. Comparative ROI Calculation Panel Type, Supplier Sharp-PPA Sharp First Solar BP Solar SunPower Model No. ND-198U1F ND-198U1F FS-276 BP175 SP2-210 Cell Technology Std Eff Silicon Std Eff Silicon Thin Film CdS/CdTe Std Eff Silicon Hi Energy Mono Silicon Area used on roof Square Feet 246 246 402 221 214 System Rating CEC A C KWh 2.9 2.9 2.4 2.4 2.9 System Cost $4,194 and $107/mo $24,669 $20,439 $22,939 $28,148 Cost net Rebates $4,194 $14,103 $10,660 $13,566 $16,626 Panel Degradation In years 80% in 25 yrs 80% in 25 yrs 90% at 10 years, 80% at 25 years 90% at 12 years, 80% at 25 years 80% in 25 years Degradation used in calculation 0.005 per year 0.005 per year 0.008 per year 0.005 per year 0.005 per year OTHER MONITORING, Buy out $13,195 at 5 years, $3,564 at 18 years/end MONITORING PREPAID RECYCLING, MONITORING NONE, monitoring system not included NONE, monitoring system not included Ave AC Bill Monthly Savings $152 $152 $100 $120 $150 BREAK EVEN POINT 7 Years 7 Years 8 Years 8 Years 8 Years If 5% AC cost increase per year, savings at year 18 $13,196 $44,576 $28,454 $34,947 $43,843 If 2% AC cost increase per year, savings at year 18 $10,863 $36,692 $24,140 $28,767 $36,089
  • 36.  

Hinweis der Redaktion

  1. Look at the agenda slide and make edits for the current contents
  2. Include team member intro slide and an outline Where does solar fit in with other “clean” technologies? Have circle around PV, and solar is 1% of overall power generation clean up the oval
  3. What are the physics behind the different solar technologies?
  4. What types of technologies exist within the solar industry? (include periodic table in appendix)
  5. How well do each of the technologies work? Include efficiency on y-axis
  6. Why should you use one technology over another?
  7. Look at the agenda slide and make edits for the current contents
  8. How is a silicon solar cell manufactured?
  9. Insert slides that include metrics that detail how you know if you have a viable product (see if Sudarshan has ideas for this slide)
  10. Key message on slide is job distribution
  11. Look at the agenda slide and make edits for the current contents
  12. Stacy will clean up this slide
  13. Put this in backup and have a simpler chart wit key details in presentation
  14. Change slide to include LEED certified etc…
  15. Look at the agenda slide and make edits for the current contents
  16. Include information about rebate
  17. Include types of companies
  18. Look at the agenda slide and make edits for the current contents
  19. Take out installer stuff, include sw mechanical, (detailed skills for a few jobs then a list of others list location of other information)
  20. Move to appendix
  21. Sort out by state/region
  22. Put this in backup and have a simpler chart wit key details in presentation