The document provides a summary of process development activities for the month of October. Key activities included: 1. Installation of new furnaces and ovens at the Datsubai facility including machine transfers and evaluations. 2. Noise reduction modifications to air press machines at the Gaiden facility through adjustments and testing. 3. Installation of an O2 recorder chart and alarm system at Shousei including web-based recording and remarking. 4. Dismantling and renovation work for the Plating 1 auto line in preparation for a new DI plant and equipment. Future planned activities include developing a web-based spare parts system and continuing work on the Plating 1 auto

1. Improvement Group
Process Development
Malaysia Sarawak, Taiyo Yuden
16th Fiscal Year, October
Monthly Presentation

2. Table of Content
 Development Summary  Air Press Machine
Noise Reduction
 Activity Progress
1. Activities on October
 Future activities and
 Batch 1 Datsubai N2 planning
Oven 1. Prototype for Shousei
Outgoing(KKTY) heater resistance
 Batch 1 New Datsubai 2. Plating 2 new piping
Furnace Installation budget and costing
 Shousei Alarm 3. Integration of recorder
System chart into meb web
 Web-based for Spare system
Part 4. Batch 2 New Datsubai
 Plating 1 new RMW Furnace Installation
auto line

3. 16 Fiscal Year, October
th
Development Summary
ACTIVITY WORK COMPLETED 16FY
PROCESS PENDING
ON GOING IN PROGRESS Oct
DATSUBAI 1 - - -
GAIDEN (M) 1 - - -
GAIDEN (A) - - - -
SHOUSEI - 1 - -
SAISANKA - - - -
PLATING (1) - 1 - -
PLATING (2) - - - 1

4. Improvement Group
Process Development
Activity Progress

5. Datsubai Development
Activity
 Batch 1 Datsubai N2 Oven machine outgoing
(transfer to KKTY)
Oct 10
Theme Activity PIC Status
WK
WK
WK
WK
2
3
4
1
Plan
Machine cleaning & replacement Improvement Group
Actual
Plan
Machine dismantle Improvement Group
Actual
Batch 1 Datsubai N2 Oven Plan
Machine shipment Improvement Group
Machine Outgoing Actual
Plan
Internal transfer
Actual
Plan
Machine setup utility work
Actual
Plan Done In progress Delay

6. Datsubai Development
Activity
 Machine transfer activity pictures
Three new CF and one N2 machine internal transfer was also done The already transferred N2 oven area is now a temporary
together while machine outgoing to KKTY is still in progress storage area for old CF before machine internal transfer(store)

7. Datsubai Development
Activity
 New CF Installation
 Replacement to old machine CF-15, CF-16, CF-17
Oct 10 Nov 10
Theme Activity PIC Status
WK 2
WK 3
WK 4
WK 2
WK 3
WK 4
WK 1
WK 1
Improvement Plan
Dismantle existing CF utility
Group Actual
Improvement Plan
Transporting machine
Group Actual
New CF Installation
Improvement Plan
New CF utilities installation
Group Actual
Plan
Machine evaluation
Actual
Plan Done In progress Delay

8. Datsubai Development
Activity
 New CF Installation
 Three new CF replaced CF-15,CF-16,CF-17
 New MCB 175A and cabling for newer type CF
 Machine evaluation method for N2-29,N2-30, N2-31,
N2-32, N2-33, N2-34
 9 point testing – tested and data already with EIS
 O2 testing - tested and data already with EIS
 Project issues
 Electric supply trip during O2 testing, last evaluation method
 Redo O2 testing

9. Datsubai Development
Activity
 9 Point Testing activity pictures
N2 Oven Testing Activity
In Progress

10. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
Aug 10 Sept 10 Oct 10
Theme Activity PIC Status
WK 2
WK 3
WK 4
WK 2
WK 3
WK 4
WK 2
WK 3
WK 4
WK 1
WK 1
WK 1
Improvement Plan
Modification
Group
Actual
Plan
Improvement
Testing
Group
Actual
Air Press Machine Noise
Reduction Operation & Plan
Monitoring & effectiveness
improvement
confirmation
Group Actual
Plan
Waiting for report 1st appearance
Actual
Plan Done In progress Delay

11. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
Figure 4
Not visible,
machine internal
Not visible,
machine internal
Visible at
Visible at machine
machine

12. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
Figure 4
Not visible,
machine internal
Machine adjustment and test results
Before After
Machine No. Result Item Name
Adjustment Adjustment
(during
(leadscrew) (leadscrew)
testing)
I-23(316) Upper 70mm 70/70 ↑ Line-A Visible at
Lower 64mm 70/60 ↑ E316BJ226KL
machine
60/60 NG
65/60 ↓OK
I-21(316) Upper 60mm 60/65 ↓OK Line-A
Lower 70mm E316BJ226KL
R-9(316) Upper 65mm 65/60 ↓OK Line-A
Lower 67mm E316BJ226KL
P-8(316) Upper 63mm 63/60 ↓NG Line-A
Lower 68mm 63/63 ↓OK E316BJ226KL

13. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
Chip Height Measurement Method using Laser Profile kit
Carrier plate
point number
1 2 3
4 5 6
Total of 9 area
points on carrier
plate are
7 8 9
measured
Remark: Average of 5 chips height value measured from each point for recording purpose

14. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
Chip Height Laser Profile for item 316 Chip Height Laser Profile for item 212
Before Before
Chip modification modification
Chip
Height(μm) After After
Height(μm)
1.25 modification modification
1.55
1.2 1.5
1.15
1.45
1.1
1.4
1.05
1.35
1
1.3
0.95
1.25
0.9
1.2
one two three four five six seven eight nine Plate Point
one two three four five six seven eight nine Plate Point
A record of chip height or protrusion data pattern in graph
Remark: Measured values before and after modification has already verified by SE
and implemented for their new EMS

15. Gaiden(m) Development
Activity
 Air Press Machine Noise Reduction
 First appearance record

16. Shousei Development Activity
 O2 Recordered Chart & Alarm System
Installation
Oct 10 Nov 10
Theme Activity PIC Status
WK 2
WK 3
WK 4
WK 2
WK 3
WK 4
WK 1
WK 1
Plan
Improvement Prototype & Setup Improvement Group
Actual
O2 Recordered Chart & Alarm Plan
Further Development & Testing Improvement Group
System Installation
Actual
Machine running for Plan
Improvement and
Production testing Operation Group
Actual
Plan Done In progress Delay

17. Shousei Development Activity
 O2 Recordered Chart & Alarm System
Installation
 New feature
 Monitor machine abnormality with 2 minutes delay
 Automatic alarm notification by e-mail
 Raw data(*.DAD) automatic backup to FTP NAZ
 Remarking in Recordered Chart via Web Message function
 Project issues
 Network or server sometimes was not stable, hence
Recordered Chart return FTP error
 Stop and start sampling

18. Shousei Development Activity
 Recording/remarking from web activity pictures
Message panel
Web interface for remarking purpose

19. Shousei Development Activity
 Recording/remarking from web activity pictures
View through historical data control
and the new web window will appear
like on the left
Sample of record when recorded message
via web message panel

20. Shousei Development Activity
 Web Message Log record when using web message
activity pictures
Message Log Record

21. Shousei Development Activity
 Alarm Setup activity pictures
Alarm setting option
Installed with energize and
hold option setup alarm

22. Shousei Development Activity
 FTP Setup activity pictures
Automatic Event Setting(FTP Sending Time) Automatic Data Saving Setting

23. Shousei Development Activity
 FTP Setup activity pictures
FTP Account and Path Directory Setting

24. Shousei Development Activity
 Raw data(*.DAD) automatic backup to FTP NAZ Server
activity pictures
 Activity pictures
Data storage for 1 year and more
Remark:
CF storage capacity 2G, about 1 year
and less.
Internal memory, limited to about
100 sample recent data.

25. Shousei Development Activity
 Issues during testing activity pictures
Please also do check Error Log
Record
Due to network connection or server
issues, problem can be solved by
stopping and starting data sampling.

26. Shousei Development Activity
 FTP Log record/reference activity pictures
No. or Code, refer to Yokogawa User’s Manual
FTP Log Record

27. Shousei Development Activity
 Alarm Setup activity pictures
Alarm Delay Setting High and Low Limit with delay
Alarm setting option

28. Shousei Development Activity
 E-Mail Notification activity pictures
E-mail Server Setting Sender E-mail Setting

29. Shousei Development Activity
 E-Mail Notification activity pictures
Recipients E-mail Setting

30. Shousei Development Activity
 Activity pictures
Alarm notified in
E-mail

31. Shousei Development Activity
 Activity pictures
Periodic data in
E-mail

32. Plating(1) Development Activity
.Facilities planning progress schedule
Sept-10 Oct-10 Nov-10
Activities
w1
w2
w3
w4
w1
w2
w3
w4
w1
w2
w3
w4
Primary Works plan
（ Power Supplycompress air
and city water. ） actual
New R.O tank & D.I tank plan
piping. actual
plan
Installation new D.I plant
actual
plan
Manual line dismantle
actual
Renovation of ceiling(install plan
new ceiling height and re-install
new lighting and M&E system actual
plan actual In progress Delay

33. Plating(1) Development
Activity
 Dismantling Activity pictures
Dismantling line progress Dispose part Renovation of ceiling
Segregating dispose part
and spare part

34. Plating (1) Development Activity
New D.I plant plating 1 layout
This area
Plating manual line
New D.I plant area

35. Plating1(RMW) Development Activity
.Facilities planning progress schedule
 Activity pictures
New DI Plant Area
DI Plant Installation
In Progress
New DI Plant Control Panel

36. Plating1(RMW) Development Activity
.Facilities planning progress schedule
Machine adjustment and DI Plant Setup in
test results Progress

37. Improvement Group
Process Development
Future Activity and Planning

38. 16 Fiscal Year th
Future Activity and Planning
 Web-based system for spare part purpose integration
with ME-B existing system(ex. Yokogawa Recorder)
 Spare Part Inventory System
 Machine incoming & development process
 Plating(1) auto line – Facilities planning progress schedule, new
D.I plant layout.
 Datsubai – Confirmed total of 8 machines out, 1st batch expected
4 machines out on October and later 2nd batch another 4
machines out on November.

39. 16 Fiscal Year th
Future Activity and Planning
 Web-based system planning
Sept 10 Oct 10
Theme Activity PIC Status
WK 2
WK 3
WK 4
WK 2
WK 3
WK 4
WK 1
WK 1
Outline project requirement Plan
Improvement Group
Prepare activity schedule Actual
Plan
Research on project requirement Improvement Group
Actual
Plan
Web-based system for spare part Web development Improvement Group
Actual
Plan
Testing Improvement Group Future Activity Progress
Actual
Plan
Proposal presentation Improvement Group
Actual
Plan Done In progress Delay

40. 16 Fiscal Year
th
Future Activity and Planning
 Spare Part Web-based System
 Objective: Item or equipment records for internal
reference
 Detail of equipment specification, usage, used
frequency, lifespan, price, storage area and rack
location, etc.
 Its purpose is to assist in searching equipments, avoid
confusion related to equipment and deeper
understanding of equipment usage with their
relationship in machine operation.

41. 16 Fiscal Yearth
Future Activity and Planning
 Spare Part Web-based System
 Installation and setup
 A computer system/server with network infrastructure
 Low cost system using free and open source project(PHP,
MySQL, Apache)
 Open source CMS(Content Management System), for
example Joomla, CMSMadeSimple,
 Windows Operating System platform
 Coding and development process with Notepad++

42. 16 Fiscal Year
th
Future Activity and Planning
 Spare Part Inventory System
 Objective: Processing inventory data for internal
processes
 Integration with currently under development system
or new system
 Incoming, outgoing, stock balance, by date, insert and
delete item,

43. Plating(1) Development
Activity
 Plating 1(RMW) Auto Line Setup schedule
Nov 10 Dec 10
Theme Activities
1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk
Plan
Machine Move In
Actual
Plan
Structure / Frame Setup
Actual
EpNi-Sn Auto Machine Setup
Machine Setup
Plan Future Activity Progress
Schedule Actual
Plan
Barrel Sensor and Positioning Check
Actual
Plan
Test Run And Monitoring
Actual
Plan Done In progress Delay

44. Plating(1) Development
Activity
 Plating 1(RMW) Auto Line Setup schedule
Nov 10 Dec 10
Theme Activities
1st wk 2nd wk 3rd wk 4th wk 1st wk 2nd wk 3rd wk 4th wk
Plan
Machine Move In
Actual
Plan
Structure / Frame Setup
Actual
StCu-EpCu Auto Machine Setup
Machine Setup
Plan Future Activity Progress
Schedule Actual
Plan
Barrel Sensor and Positioning Check
Actual
Plan
Test Run And Monitoring
Actual
Plan Done In progress Delay

45. Improvement Group
Process Development
Thank You.