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Basic Knowledge About
Machine Shop Services

MACHINE SHOPS: JUST WHAT DO THEY DO?
Quick Overview:

 Learn what customers are looking for from
 machine shops and how to get your foot into
 the door to learn how to become a machinist.
A Brief History of Machine Shops:

 In the US, the machine shop industry has around
  22,000 companies. Their combined revenue amounts to
  $30 billion a year. There is no single large company that
  dominates the industry, since it is largely fragmented. 15
  percent of the revenues come from the 50 largest
  companies.
 This is a very large indicator that competition in the
  industry is big, and is also a good place even just for
  machine shops that are just starting out. The demand for
  machine shops would largely depend on the
  manufacturing activity in the country.

Customers look for machine shops that
         are experts in their craft.

 It is also important that they are efficient in operating and turning over
  products. Large machine shops are able to invest in more advanced
  manufacturing equipment. However, this does not make the smaller
  companies at the losing end. In fact, they can compete just by being
  effective in providing services to their customers.

 It is important that small machine shops are able to build good working
  relationships with their customers. They may create their niche by
  providing engineering services to their loyal customers. It is important
  to note that no matter how machine automated the industry is turning
  out to be; it is still much dependent on labor. Hence, the skills of the
  people working in a company would still be able to set it apart than
  other others, more than the technology used.
Machine shops are actually involved in the
         production of metals.

 A machine shop would usually receive a job
 assignment to finish a metal part or create
 something out of raw materials that come from
 manufacturers. They therefore have to perform
 different processes.
Continued:

 Machine tools are able to perform different
 metalwork's, depending on the needs of the clients
 and customers. Processes need to be done with
 precision; else the products would not be usable.
 Most often than not, such processes are done
 through computerized machines that are able to
 execute exact processes in exact measurements.
processes that involve the
 need for the expertise of
    machine works:


• DRILLING
• TAPPING; THIS INVOLVES CUTTING THREADS IN A HOLE
THAT IS DRILLED.
• BORING; THIS PROCESS INVOLVES ENLARGING A HOLE.
• THREADING; THIS IS A PROCESS WHEREIN THREADS ARE
CUT ON A BOLT.
CUTTING
• GRINDING; THIS IS ONE OF THE LAST OPERATIONS THAT
ARE DONE ON METAL PRODUCTS.
• MILLING; THIS IS THE PROCESS OF REMOVING METAL
FROM A CERTAIN SURFACE.
A machine shop usually operates through
          four major actions.

 There is the pre-production, followed by the machine
 setup, followed by the actual production, and lastly,
 the quality control.

 These processes have inner processes. Of all the
 processes, machine setup is the most time-
 consuming part of it. Also, it is the most expensive of
 all the processes.
Machine shops give much attention to this
 process, so that they can deliver products in
            the best way they can.

 Actual costs of machines that they use should be less
 than the profit that they would get. If not, they would
 just be wasting all their investment on expensive but
 inefficient machines.

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Basic Knowledge About Machine Shop Services

  • 1. Basic Knowledge About Machine Shop Services MACHINE SHOPS: JUST WHAT DO THEY DO?
  • 2. Quick Overview:  Learn what customers are looking for from machine shops and how to get your foot into the door to learn how to become a machinist.
  • 3. A Brief History of Machine Shops:  In the US, the machine shop industry has around 22,000 companies. Their combined revenue amounts to $30 billion a year. There is no single large company that dominates the industry, since it is largely fragmented. 15 percent of the revenues come from the 50 largest companies.  This is a very large indicator that competition in the industry is big, and is also a good place even just for machine shops that are just starting out. The demand for machine shops would largely depend on the manufacturing activity in the country. 
  • 4. Customers look for machine shops that are experts in their craft.  It is also important that they are efficient in operating and turning over products. Large machine shops are able to invest in more advanced manufacturing equipment. However, this does not make the smaller companies at the losing end. In fact, they can compete just by being effective in providing services to their customers.  It is important that small machine shops are able to build good working relationships with their customers. They may create their niche by providing engineering services to their loyal customers. It is important to note that no matter how machine automated the industry is turning out to be; it is still much dependent on labor. Hence, the skills of the people working in a company would still be able to set it apart than other others, more than the technology used.
  • 5. Machine shops are actually involved in the production of metals.  A machine shop would usually receive a job assignment to finish a metal part or create something out of raw materials that come from manufacturers. They therefore have to perform different processes.
  • 6. Continued:  Machine tools are able to perform different metalwork's, depending on the needs of the clients and customers. Processes need to be done with precision; else the products would not be usable. Most often than not, such processes are done through computerized machines that are able to execute exact processes in exact measurements.
  • 7. processes that involve the need for the expertise of machine works: • DRILLING • TAPPING; THIS INVOLVES CUTTING THREADS IN A HOLE THAT IS DRILLED. • BORING; THIS PROCESS INVOLVES ENLARGING A HOLE. • THREADING; THIS IS A PROCESS WHEREIN THREADS ARE CUT ON A BOLT. CUTTING • GRINDING; THIS IS ONE OF THE LAST OPERATIONS THAT ARE DONE ON METAL PRODUCTS. • MILLING; THIS IS THE PROCESS OF REMOVING METAL FROM A CERTAIN SURFACE.
  • 8. A machine shop usually operates through four major actions.  There is the pre-production, followed by the machine setup, followed by the actual production, and lastly, the quality control.  These processes have inner processes. Of all the processes, machine setup is the most time- consuming part of it. Also, it is the most expensive of all the processes.
  • 9. Machine shops give much attention to this process, so that they can deliver products in the best way they can.  Actual costs of machines that they use should be less than the profit that they would get. If not, they would just be wasting all their investment on expensive but inefficient machines.