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The omnichannel supply chain:
single view of stock, shipments and returns
Walther Ploos van Amstel
VU University Amsterdam
Hogeschool van Amsterdam
delaatstemeter@gmail.com
www.delaatstemeter.nl
March 2015
To hype or not to hype
Supply chains in ‘one day’
• How to build a supply chain?
• How to analyze cost of e-fulfilment
and support supply chain
decisions?
• How to manage omnichannel supply
chains?
• What are future challenges in
omnichannel supply chains?
• Innovations in omnichannel supply
chains
Inventory
Warehousing
Transport
Amazon
Many options for omnichannel
fulfilment
Relevant supply chain decisions
Inventory
WarehousingTransport
Transport decisions
Strategic Tactical Operational
Modes of transport (long
haul versus last mile)
Collaboration
Outsourcing strategy
ICT for transport
HRM strategy
Risk management
Capacity planning
Outsourcing plan
Purchasing services
Purchasing material
HRM planning
Modal shift
Planning trips for pick up
and delivery
Tracking and tracing
Fleet management
HRM day-to-day
schedules
Warehousing decisions
Strategic Tactical Operational
Locations (central,
decentral and in store) for
delivery and returns
Lay-out planning
Mechanization
Collaboration
Outsourcing strategy
ICT for warehousing
HRM strategy
Risk management
Capacity planning inboud
and outbound
Outsourcing plan
Purchasing services
Purchasing material
HRM planning
Planning inbound and
outbound warehouse
operations (and loading)
Workflow
management/shopfloor
control
HRM day-to-day schedules
Inventory decisions
Strategic Tactical Operational
Stock locations (central,
decentral and in store) for
delivery and returns
Collaboration
ICT for inventory
management and data
alignment
HRM strategy
Risk management
Trade compliance
Service levels and safety
stock levels
Assortment (phase
in/phase out) life cycle
management
Sales and operations
planning
Vendor managed
inventories and drop
shipment
HRM planning
Ordering
Monitoring (PDCA)
HRM day-to-day schedules
From ‘managing’ traditional supply chains
with 2 to 4% cost-to-serve
Inventory
WarehousingTransport
To ‘organizing’ supply chains end-to-end
with 15 to 40% cost-to-serve
Inventory
WarehousingTransport
Q4 2014
16,4%
To ‘organizing’ supply chains end-to-end
with 15 to 40% cost-to-serve
Inventory
WarehousingTransport
How to build a supply chain?
Strategy
Balanced scorecard
Logistics targets
Supply chain
Planning and
control
ICT
Organisation
Create value…
USP
Operational excellence Customer intimacy Product leadership
Processes Core competences
Optimize networks
Outsourcing
Purchasing
Standardization
Transactional/operational
Economies of scale
Zero defects OTIFNENC/
cost to serve
Utilize capacities
End-to-end processes
Focus on relationship
Economies of scope
Customer satisfaction
Continuous innovation in processes
and services
Partnerships in service
development
Fast and reponsive
Control Strict S&OP: tactical and operational
focus on efficiency/total landed cost
Demand management
Collaborative S&OP: strategic,
tactical and operational
S&OP: tactical and operational
focus on maximizing profit during
life cycle
ICT Support low cost, standardized
operations
Paperless processes
Community platforms
Customer-focused ICT (shared ICT
platforms)
SOA: flexible, plug & play
Organization Centralized
Product focus
Functional specialists
Transparent
Decentralized
Costumer orientation
Account management
Collaborative teams
Centralized
Innovators
External focus
Understanding the customer journey:
fast, in full and fresh
Webstores offer later cut-off times
Till 2 pm Till 6 pm Till 9 pm After 9 pm
Webstores offer later cut-off times and
shorter lead times
Less than 24 hr 2 to 3 days 4 to 7 days More than 8 No information
Shopper segmentation
Passive
Shopping is a necessary evil.
Wants security, simplicity and
convenience in service
Passionate
Shopping is fun, impulse driven.
Sensitive for brands, hypes and
experiences. Fast, flexible and special
delivery services; many options
Calculating
Focused on savings, well informed,
insensitive to brands and hypes.
Reliable low cost delivery options
Thorough
Motivated customers looking for the
best in quality and service. Offer
options and reliability in delivery
services
Spontaneous
Prepared
Needdriven
Pleasureseeking
Customer requirements
• Segmentation: passive,
passionate, calculating and
thorough shopper
• Options, options and more
options: day, time, location,
click-and-collect, service
provider and in car
• Pay for ‘same day’ and ‘your
time’ delivery
• Safe
• Customers in control
• OTIFNENC
Designing the supply chain;
understanding fulfilment cost
…only in one step of the supply chain.
Total supply chain cost range from 15-50% of sales value...
Who is in control?
Fulfilment cost range from 8-30%
of sales value of a product…
22
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Book
Fridge
Pharma
Transport
Storage
Handling
Interest
Planning
Different products, different cost
patterns, different requirements…
Transport
and
Storage
Value
density
Packaging
density
Physical
Handling
Interest
Problems in logistics cost control…
• Cost are available per function and/or location, but
not per product (group)
• Cost are allocated differently in each location (and
generally arbitrarily)
• Cost data don’t support management decisions
Location
Cost centres
Article groups and/or customers
• factory
• central store
• degrouping point
• transshipment point
• warehouse sales organisation
• transport
• handling in
• handling out
• storage
• interest
• reconditioning
Add dimension
product/customer
Make allocations
consistent and
comparable
Cost reporting in three directions…
Central network
Transport Warehousing Inventory
Pro’s Economy of scale
Consolidation incoming and outgoing
flows
Purchasing power
Economies of scope
Cost control
Economies of scope
Economy of scale
Automation and mechanization
Lean processes
Flexibility
Cost control
SLA’s controlled
Purchasing power
Economies of scope
Product availability
Safety stock
Assortment management
European S&OP
Trade compliance
Con’s Distance to the market
Unclear responsibilities
Complex LSP’s
Complex contract management
Distance to the market
Complex outsourcing
Unclear responsibilities
Complex contract management
Complex ICT
Risk management
Complex procedures
Complex ICT
Unclear responsibilities
Obsolescence
AH.nl
AH.nl
Decentral and instore network
Transport Warehousing Inventory
Pro’s Close to market: fast
Simple LSP's
Clear responsibilities
Close to market
Traffic
Simple ICT
Risk management
Clear responsibilities
Close to market
Traffic
Simple procedures
Simple ICT
Clear responsibilities
Con’s No economies of scope
Cost control
Contract management
No economies of scope or scale
Double handling
Limited flexibility
Limited outsourcing
Cost control
Supply chain control (returns)
No economies of scope
Product availability
High safety stock
Assortment management
Obsolescence
Data quality
Trade compliance
Schuh
Operational
Strategic
Outsourcing the network:
pro’s…
• Reduce operating cost
• Improve functional and technical quality
• Tighten controls
• Increase staffing flexibility
• Access supplier’s tactical resources
• Improve back office services to the business
• Focus in-house staff on higher value work
• Access supplier’s strategic resources and capabilities
• Radical transformation of business services
• Help business create new products and services
• Help business establish presence in a new market
• Commercialization
Outsourcing: blue or green?
Summary:
Building the supply chain…
• Step 1: Organization
• Step 2: External factors
• Step 3: Economical factors
Step 1: organizational considerations
• Organizational considerations:
– business strategy and value discipline
– local or central responsibilities for sales, service
levels, inventories and forecasting
– flexibility
– risk attitude
• External factors
• Economical factors
Step 2: external factors
• Organisation
• External factors:
– Customer requirements
– transportation time and cost
– perishability/General Food Law
– legal and tax issues
– ISO28002/risk management
• Economical factors
Step 3: economical factors
• Organization
• External factors
• Economical factors:
– Cost
– Demand variation
– Product life cycle and
seasonal pattern
– Market mediation cost
– Tax
0
20
40
60
80
100
120
140
1 2 3 4 5 6 7 8
Overhead
Inventory
Storage
Handling
Outgoing
Incoming
Managing the supply chain is a USP...
Strategy
Balanced scorecard
Logistics targets
supply chain
Planning and
control
ICT
Organisation
Variance is our biggest enemy
95%
From operational to tactical planning and
control…
Supply Planning Demand Planning
Order
Promising
Sales and Operations
Planning
Materials
Planning
Production
Scheduling
Distribution
Scheduling
Supply Chain Execution/Monitoring
SupplierCollaboration
CustomerCollaboration
SC Network Design
Allocation
Transport
Planning
Supply Chain
Operational
Tactical
Strategic
OPERATIONAL
Sense and respond
TACTICAL
Predict and prepare
Inventory: fire-and-forget?
• Increasing Assortment Dispersion Index
(ADI) leads to higher inventory levels
• Flow: S&OP changes to product life cycle
management ‘predict and prepare’
• Increase clockspeed: senseful ‘sense and
respond’
• Most inventory is at your consumers
• Data quality: Big Data is dumb…
• Collaboration in the supply chain
• Coordination as a service (CAAS)
Future supply chains…
More collaboration
Under great pressure
Future last mile concepts:
clean, friendly, shared, large scale, local
Bringing logistics back into cities?
Future delivery platforms:
Blue chip companies or new kids on the block?
Collaboration in all directions
External
collaboration
(Suppliers)
External
collaboration
(Competitors)
External
collaboration
(Customers)
External
collaboration
(Other
organisations)
Internal
Collaboration
Vertical
Collaboration
Horizontal
Collaboration
Network Collaboration
From strategy to execution:
Integration on all levels…
Strategy
Balanced scorecard
Supply Chain Objectives
supply
chain
plan and
control
ICT
organization
Strategy
Balanced scorecard
Supply Chain Objectives
supply
chain
plan and
control
ICT
organization
GLOBAL SUPPLY CHAINS AND PROCESSES:
End-to-end solutions for OTIFNENC delivery
CROSS CHAIN COLLABORATIVE PLANNING AND CONTROL
SHARE AND ALIGN SUPPLY CHAIN DATA
GOVERNANCE, COMMON LANGUAGE AND SKILLS
ALIGN STRATEGY FIRST:
Options, options and more options
Many questions still unanswered…
• Local-for-local delivery networks
• Peer-to-peer fulfilment/sharing economy
• Cross chain European fulfilment retail
supply chains
• Non-EU cross border
• omnichannel product life cycle
management
• Data sharing and gain sharing models for
collaboration
• CAAS business model
E-fulfilment
Mega loser in omnichannel?
• No segmentation
• Not balancing cost to serve:
inventory, handling and transport
• No process management from order-to-euro
• Not OTIFNENC
• No data alignment in supply chain
• Transformation is necessary
Competences:
World class people
• Architect of a profitable customer value chain
• Create successful alliances
• Plan and control based on financial data
• Use ICT to create excellent processes:
ERP, WMS, TMS, EDI, agents, etc
• Successfully implement innovations:
Train your team as you fight…

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Omni channel fulfilment trends

  • 1. The omnichannel supply chain: single view of stock, shipments and returns Walther Ploos van Amstel VU University Amsterdam Hogeschool van Amsterdam delaatstemeter@gmail.com www.delaatstemeter.nl March 2015
  • 2. To hype or not to hype
  • 3. Supply chains in ‘one day’ • How to build a supply chain? • How to analyze cost of e-fulfilment and support supply chain decisions? • How to manage omnichannel supply chains? • What are future challenges in omnichannel supply chains? • Innovations in omnichannel supply chains Inventory Warehousing Transport
  • 5. Many options for omnichannel fulfilment
  • 6. Relevant supply chain decisions Inventory WarehousingTransport
  • 7. Transport decisions Strategic Tactical Operational Modes of transport (long haul versus last mile) Collaboration Outsourcing strategy ICT for transport HRM strategy Risk management Capacity planning Outsourcing plan Purchasing services Purchasing material HRM planning Modal shift Planning trips for pick up and delivery Tracking and tracing Fleet management HRM day-to-day schedules
  • 8. Warehousing decisions Strategic Tactical Operational Locations (central, decentral and in store) for delivery and returns Lay-out planning Mechanization Collaboration Outsourcing strategy ICT for warehousing HRM strategy Risk management Capacity planning inboud and outbound Outsourcing plan Purchasing services Purchasing material HRM planning Planning inbound and outbound warehouse operations (and loading) Workflow management/shopfloor control HRM day-to-day schedules
  • 9. Inventory decisions Strategic Tactical Operational Stock locations (central, decentral and in store) for delivery and returns Collaboration ICT for inventory management and data alignment HRM strategy Risk management Trade compliance Service levels and safety stock levels Assortment (phase in/phase out) life cycle management Sales and operations planning Vendor managed inventories and drop shipment HRM planning Ordering Monitoring (PDCA) HRM day-to-day schedules
  • 10. From ‘managing’ traditional supply chains with 2 to 4% cost-to-serve Inventory WarehousingTransport
  • 11. To ‘organizing’ supply chains end-to-end with 15 to 40% cost-to-serve Inventory WarehousingTransport Q4 2014 16,4%
  • 12. To ‘organizing’ supply chains end-to-end with 15 to 40% cost-to-serve Inventory WarehousingTransport
  • 13. How to build a supply chain? Strategy Balanced scorecard Logistics targets Supply chain Planning and control ICT Organisation
  • 15. Operational excellence Customer intimacy Product leadership Processes Core competences Optimize networks Outsourcing Purchasing Standardization Transactional/operational Economies of scale Zero defects OTIFNENC/ cost to serve Utilize capacities End-to-end processes Focus on relationship Economies of scope Customer satisfaction Continuous innovation in processes and services Partnerships in service development Fast and reponsive Control Strict S&OP: tactical and operational focus on efficiency/total landed cost Demand management Collaborative S&OP: strategic, tactical and operational S&OP: tactical and operational focus on maximizing profit during life cycle ICT Support low cost, standardized operations Paperless processes Community platforms Customer-focused ICT (shared ICT platforms) SOA: flexible, plug & play Organization Centralized Product focus Functional specialists Transparent Decentralized Costumer orientation Account management Collaborative teams Centralized Innovators External focus
  • 16. Understanding the customer journey: fast, in full and fresh
  • 17. Webstores offer later cut-off times Till 2 pm Till 6 pm Till 9 pm After 9 pm
  • 18. Webstores offer later cut-off times and shorter lead times Less than 24 hr 2 to 3 days 4 to 7 days More than 8 No information
  • 19. Shopper segmentation Passive Shopping is a necessary evil. Wants security, simplicity and convenience in service Passionate Shopping is fun, impulse driven. Sensitive for brands, hypes and experiences. Fast, flexible and special delivery services; many options Calculating Focused on savings, well informed, insensitive to brands and hypes. Reliable low cost delivery options Thorough Motivated customers looking for the best in quality and service. Offer options and reliability in delivery services Spontaneous Prepared Needdriven Pleasureseeking
  • 20. Customer requirements • Segmentation: passive, passionate, calculating and thorough shopper • Options, options and more options: day, time, location, click-and-collect, service provider and in car • Pay for ‘same day’ and ‘your time’ delivery • Safe • Customers in control • OTIFNENC
  • 21. Designing the supply chain; understanding fulfilment cost
  • 22. …only in one step of the supply chain. Total supply chain cost range from 15-50% of sales value... Who is in control? Fulfilment cost range from 8-30% of sales value of a product… 22 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Book Fridge Pharma Transport Storage Handling Interest Planning
  • 23. Different products, different cost patterns, different requirements… Transport and Storage Value density Packaging density Physical Handling Interest
  • 24. Problems in logistics cost control… • Cost are available per function and/or location, but not per product (group) • Cost are allocated differently in each location (and generally arbitrarily) • Cost data don’t support management decisions
  • 25. Location Cost centres Article groups and/or customers • factory • central store • degrouping point • transshipment point • warehouse sales organisation • transport • handling in • handling out • storage • interest • reconditioning Add dimension product/customer Make allocations consistent and comparable Cost reporting in three directions…
  • 26. Central network Transport Warehousing Inventory Pro’s Economy of scale Consolidation incoming and outgoing flows Purchasing power Economies of scope Cost control Economies of scope Economy of scale Automation and mechanization Lean processes Flexibility Cost control SLA’s controlled Purchasing power Economies of scope Product availability Safety stock Assortment management European S&OP Trade compliance Con’s Distance to the market Unclear responsibilities Complex LSP’s Complex contract management Distance to the market Complex outsourcing Unclear responsibilities Complex contract management Complex ICT Risk management Complex procedures Complex ICT Unclear responsibilities Obsolescence
  • 27. AH.nl
  • 28. AH.nl
  • 29. Decentral and instore network Transport Warehousing Inventory Pro’s Close to market: fast Simple LSP's Clear responsibilities Close to market Traffic Simple ICT Risk management Clear responsibilities Close to market Traffic Simple procedures Simple ICT Clear responsibilities Con’s No economies of scope Cost control Contract management No economies of scope or scale Double handling Limited flexibility Limited outsourcing Cost control Supply chain control (returns) No economies of scope Product availability High safety stock Assortment management Obsolescence Data quality Trade compliance
  • 30. Schuh
  • 31. Operational Strategic Outsourcing the network: pro’s… • Reduce operating cost • Improve functional and technical quality • Tighten controls • Increase staffing flexibility • Access supplier’s tactical resources • Improve back office services to the business • Focus in-house staff on higher value work • Access supplier’s strategic resources and capabilities • Radical transformation of business services • Help business create new products and services • Help business establish presence in a new market • Commercialization
  • 33. Summary: Building the supply chain… • Step 1: Organization • Step 2: External factors • Step 3: Economical factors
  • 34. Step 1: organizational considerations • Organizational considerations: – business strategy and value discipline – local or central responsibilities for sales, service levels, inventories and forecasting – flexibility – risk attitude • External factors • Economical factors
  • 35. Step 2: external factors • Organisation • External factors: – Customer requirements – transportation time and cost – perishability/General Food Law – legal and tax issues – ISO28002/risk management • Economical factors
  • 36. Step 3: economical factors • Organization • External factors • Economical factors: – Cost – Demand variation – Product life cycle and seasonal pattern – Market mediation cost – Tax 0 20 40 60 80 100 120 140 1 2 3 4 5 6 7 8 Overhead Inventory Storage Handling Outgoing Incoming
  • 37. Managing the supply chain is a USP... Strategy Balanced scorecard Logistics targets supply chain Planning and control ICT Organisation
  • 38. Variance is our biggest enemy 95%
  • 39. From operational to tactical planning and control… Supply Planning Demand Planning Order Promising Sales and Operations Planning Materials Planning Production Scheduling Distribution Scheduling Supply Chain Execution/Monitoring SupplierCollaboration CustomerCollaboration SC Network Design Allocation Transport Planning Supply Chain Operational Tactical Strategic OPERATIONAL Sense and respond TACTICAL Predict and prepare
  • 40. Inventory: fire-and-forget? • Increasing Assortment Dispersion Index (ADI) leads to higher inventory levels • Flow: S&OP changes to product life cycle management ‘predict and prepare’ • Increase clockspeed: senseful ‘sense and respond’ • Most inventory is at your consumers • Data quality: Big Data is dumb… • Collaboration in the supply chain • Coordination as a service (CAAS)
  • 44.
  • 45.
  • 46. Future last mile concepts: clean, friendly, shared, large scale, local
  • 47. Bringing logistics back into cities?
  • 48. Future delivery platforms: Blue chip companies or new kids on the block?
  • 49. Collaboration in all directions External collaboration (Suppliers) External collaboration (Competitors) External collaboration (Customers) External collaboration (Other organisations) Internal Collaboration Vertical Collaboration Horizontal Collaboration Network Collaboration
  • 50. From strategy to execution: Integration on all levels… Strategy Balanced scorecard Supply Chain Objectives supply chain plan and control ICT organization Strategy Balanced scorecard Supply Chain Objectives supply chain plan and control ICT organization GLOBAL SUPPLY CHAINS AND PROCESSES: End-to-end solutions for OTIFNENC delivery CROSS CHAIN COLLABORATIVE PLANNING AND CONTROL SHARE AND ALIGN SUPPLY CHAIN DATA GOVERNANCE, COMMON LANGUAGE AND SKILLS ALIGN STRATEGY FIRST: Options, options and more options
  • 51. Many questions still unanswered… • Local-for-local delivery networks • Peer-to-peer fulfilment/sharing economy • Cross chain European fulfilment retail supply chains • Non-EU cross border • omnichannel product life cycle management • Data sharing and gain sharing models for collaboration • CAAS business model
  • 52. E-fulfilment Mega loser in omnichannel? • No segmentation • Not balancing cost to serve: inventory, handling and transport • No process management from order-to-euro • Not OTIFNENC • No data alignment in supply chain • Transformation is necessary
  • 53. Competences: World class people • Architect of a profitable customer value chain • Create successful alliances • Plan and control based on financial data • Use ICT to create excellent processes: ERP, WMS, TMS, EDI, agents, etc • Successfully implement innovations: Train your team as you fight…