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WEEE Trace Project
RFiD based system to ensure full traceability
of WEEE flows

José Ramón CARBAJOSA (Fundación ECOLEC)
“13th International Electronics
Recycling Congress IERC 2014 "
Salzburg, January 22-24 2014

WEEE TRACE (IERC’2014, Salzburg)
Fundación ECOLEC
(www.ecolec.es)
• Collective compliance scheme
•

Wastes from Electrical and Electronics Equipment
(WEEE)
–

•

•
•
•
•

Market share based on POM
(Spain, 2012)

All 10 caregories

Wastes from batteries

ISO9001:2008 and 14001:2004 certifications.
WEEE Forum active member
Committed to WEEE LABEX
Adhered to Global Compact United Nations Social
Responsibility Principles

WEEE TRACE (IERC’2014, Salzburg)

Ecolec
55,6%
WEEE TRACE
Purpose
Use of advanced ICT and sensor-based technologies (RFID,
optical identification, image capturing, geo-positioning, etc.)
to:
• Ensure traceability of complete waste from electrical and electronics
equipment (WEEE) management chain.
• Provide real time management and control of reverse supply chain
flows for wastes and of recycling networks:
• Minimize leaks to uncontrolled systems
Potential Applications :
- Take-back compliance schemes
- Enforcement agencies

WEEE TRACE (IERC’2014, Salzburg)
WEEE TRACE
Expected Objectives
CIP Eco-Innovation Program (Eco/10/277256 )
Objectives
• Increase (39%) volume of WEEE legally recycle reducing leaks to
uncontrolled channels
• Use of ICT to characterize and locate/funnel/sort/recycling different
types of WEEE
• Track and control incidences like scavenging, leaks, presence of
free-riders, etc.
• Facilitate enforcement and reporting
• Identify and address replication opportunities
Duration: 36 months (Jul 2011  Jul 2014)

WEEE TRACE (IERC’2014, Salzburg)
Project Partners
Full life-cycle coverage: 6 partners and 4 associates covering whole life cycle of
EEE products and waste management

6 Partners:
 Technology Solutions provider (Coordinator):

 Customers: WEEE compliance schemes

 Manufacturer of household appliances:
 Logistics operator:

4 External Associates :

 Treatment plant:

WEEE TRACE (IERC’2014, Salzburg)
ES: Market needs / key
features
•
•

Improve WEEE collection & Reduce WEEE leaks
Use of sensor applications to ensure traceability through whole reverse
supply chain, featuring:
– Tagging and tracking (RFID + BC)
– Identification and characterization through RFID readers
– Sorting and Channeling to appropriate treatment facilities
– Traceability by unit  picture and video included
– Automation of incidence management, certification and invoicing
– Simplification of reporting
– Standardization of information
– Integration in Company’s ERP system

WEEE TRACE (IERC’2014, Salzburg)
ES: Scope of Project
Full scale commercial system to manage whole WEEE
flow (>70.000 tons/yr) and all associated information
Feasibility
Tests

1T2012

Definition of
Solutions
Selection of
Supply Chain

Real Scale Piltos
(2 flows/ 2 treatment
plants)

2T2012

3T2012

Deployment in
“production”

4T2012

Integration in
old “ERP”

1T2013

Q3’2012

1T2014

Integration in
new ERP

Supply Chain
Formation

WEEE TRACE (IERC’2014, Salzburg)

Q4’2013
WEEE TRACE
scheme

> 150 actors:
79 Collection points
25 Logistics partners
59 Treatment facilities

WEEE TRACE (IERC’2014, Salzburg)
Technological infrastructure
Treatment Plants

WEEE TRACE (IERC’2014, Salzburg)
RFID Mobile Readers

 Approx. 200 mobile readers
 RFID + BC and alphanumeric

 Remote controlled
 Information on status and usage
 SW updates
 Metrics and indicators re usage,
statistics
 Reporting

WEEE TRACE (IERC’2014, Salzburg)
On-line management and
monitoring of deployed
infrastructure

WEEE TRACE (IERC’2014, Salzburg)
WEEE TRACE:
Tracking WEEE in practice
Tracked information:
 WEEE type, weight
 Origin, destination,
 Certificates and proofs (e.g. signatures,
videos)
 Picture and status e.g. scavenging
 “track and trace” Location and travel
 Management of incidences: “missings”, idle
times, inconsistencies (i.e. weights), potential
frauds
 Brand and model (optional)

WEEE TRACE (IERC’2014, Salzburg)
WEEE TRACE
WEEE Management
13,500 tons of WEEE managed
(22/12/2013)

WEEE TRACE (IERC’2014, Salzburg)
WEEE TRACE
Reality Check
Issues and barriers faced

WEEE TRACE (IERC’2014, Salzburg)
Reality Check
WEEE TRACE:
Code Standard
Lack of standard of reference for wastes
 Worked with GS1 Spain to develop SSCC
standard code  incorporated to Project
 Able to link with future RFID tags in
products using SGTIN code

SSCC

SGTIN

WEEE TRACE (IERC’2014, Salzburg)
WEEE TRACE
Barriers faced/addressed
• Not a single solution  needs to be adapted
• Adjustments required to guarantee reliability
and reading levels
• Shielding problems faced and addressed
• Privacy protection considerations
• Traceability means control:
– Segmentation of Supply Chain
– Adoption/Assumption push-back problems

WEEE TRACE (IERC’2014, Salzburg)
Features of interest
• Stakeholders engagement critical to address barriers
• Compatible with Producers’ future tagging initiatives.
• Selected by Motorola and Vodafone ICT “green” programs.

• Highlighted in EIP for Raw Materials
• Instrumental in efficiency improvement program in
Ecolec
(> 10% reduction in costs of management)
• Expects to achieve significant reduction and simplification
of Administrative tasks
WEEE TRACE (IERC’2014, Salzburg)
Some testimonials
“WEEE TRACE actually simplifies the work by the
waste management ” (José Gómez, Emaús)

“I see value in enforcement agencies
using WEEE TRACE principles and systems
to make controls of shipments” (Stephane
Arditi, European Environmental Bureau )

“This system justifies the role of collective
take-back schemes as guarantors of Producers
compliance responsibilities” (Ängel Lasunción,
Recytel recycling facility)

“Very interesting. This tracing system if
harmonized could be a way to trace eWaste shipments to its origin” (Junya
Kikuhara – Basel Asian network)

“We reduced time required for the management of
load from 45 to 5 mins. It is just a way to do our work”
(Camino Ostériz, Ecointegra Recycling facility)

WEEE TRACE (IERC’2014, Salzburg)
Future
developments
• Expanding upstream to control collection from
origin (Carrefour pilot on-going)
• Connection with EEE Producers’ programmes
– Product life cycle management
– Design for Recycling

• Identification and recovery of Critical Raw
Materials
• Address replication opportunities

WEEE TRACE (IERC’2014, Salzburg)
Thanks for your attention!
www.weee-trace.eu
In case of questions, feel free to contact Project
info@weee-trace.eu

WEEE TRACE (IERC’2014, Salzburg)

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2014 01 weee trace ierc'2014 salzburg (jrc 20140115)

  • 1. WEEE Trace Project RFiD based system to ensure full traceability of WEEE flows José Ramón CARBAJOSA (Fundación ECOLEC) “13th International Electronics Recycling Congress IERC 2014 " Salzburg, January 22-24 2014 WEEE TRACE (IERC’2014, Salzburg)
  • 2. Fundación ECOLEC (www.ecolec.es) • Collective compliance scheme • Wastes from Electrical and Electronics Equipment (WEEE) – • • • • • Market share based on POM (Spain, 2012) All 10 caregories Wastes from batteries ISO9001:2008 and 14001:2004 certifications. WEEE Forum active member Committed to WEEE LABEX Adhered to Global Compact United Nations Social Responsibility Principles WEEE TRACE (IERC’2014, Salzburg) Ecolec 55,6%
  • 3. WEEE TRACE Purpose Use of advanced ICT and sensor-based technologies (RFID, optical identification, image capturing, geo-positioning, etc.) to: • Ensure traceability of complete waste from electrical and electronics equipment (WEEE) management chain. • Provide real time management and control of reverse supply chain flows for wastes and of recycling networks: • Minimize leaks to uncontrolled systems Potential Applications : - Take-back compliance schemes - Enforcement agencies WEEE TRACE (IERC’2014, Salzburg)
  • 4. WEEE TRACE Expected Objectives CIP Eco-Innovation Program (Eco/10/277256 ) Objectives • Increase (39%) volume of WEEE legally recycle reducing leaks to uncontrolled channels • Use of ICT to characterize and locate/funnel/sort/recycling different types of WEEE • Track and control incidences like scavenging, leaks, presence of free-riders, etc. • Facilitate enforcement and reporting • Identify and address replication opportunities Duration: 36 months (Jul 2011  Jul 2014) WEEE TRACE (IERC’2014, Salzburg)
  • 5. Project Partners Full life-cycle coverage: 6 partners and 4 associates covering whole life cycle of EEE products and waste management 6 Partners:  Technology Solutions provider (Coordinator):  Customers: WEEE compliance schemes  Manufacturer of household appliances:  Logistics operator: 4 External Associates :  Treatment plant: WEEE TRACE (IERC’2014, Salzburg)
  • 6. ES: Market needs / key features • • Improve WEEE collection & Reduce WEEE leaks Use of sensor applications to ensure traceability through whole reverse supply chain, featuring: – Tagging and tracking (RFID + BC) – Identification and characterization through RFID readers – Sorting and Channeling to appropriate treatment facilities – Traceability by unit  picture and video included – Automation of incidence management, certification and invoicing – Simplification of reporting – Standardization of information – Integration in Company’s ERP system WEEE TRACE (IERC’2014, Salzburg)
  • 7. ES: Scope of Project Full scale commercial system to manage whole WEEE flow (>70.000 tons/yr) and all associated information Feasibility Tests 1T2012 Definition of Solutions Selection of Supply Chain Real Scale Piltos (2 flows/ 2 treatment plants) 2T2012 3T2012 Deployment in “production” 4T2012 Integration in old “ERP” 1T2013 Q3’2012 1T2014 Integration in new ERP Supply Chain Formation WEEE TRACE (IERC’2014, Salzburg) Q4’2013
  • 8. WEEE TRACE scheme > 150 actors: 79 Collection points 25 Logistics partners 59 Treatment facilities WEEE TRACE (IERC’2014, Salzburg)
  • 10. RFID Mobile Readers  Approx. 200 mobile readers  RFID + BC and alphanumeric  Remote controlled  Information on status and usage  SW updates  Metrics and indicators re usage, statistics  Reporting WEEE TRACE (IERC’2014, Salzburg)
  • 11. On-line management and monitoring of deployed infrastructure WEEE TRACE (IERC’2014, Salzburg)
  • 12. WEEE TRACE: Tracking WEEE in practice Tracked information:  WEEE type, weight  Origin, destination,  Certificates and proofs (e.g. signatures, videos)  Picture and status e.g. scavenging  “track and trace” Location and travel  Management of incidences: “missings”, idle times, inconsistencies (i.e. weights), potential frauds  Brand and model (optional) WEEE TRACE (IERC’2014, Salzburg)
  • 13. WEEE TRACE WEEE Management 13,500 tons of WEEE managed (22/12/2013) WEEE TRACE (IERC’2014, Salzburg)
  • 14. WEEE TRACE Reality Check Issues and barriers faced WEEE TRACE (IERC’2014, Salzburg)
  • 15. Reality Check WEEE TRACE: Code Standard Lack of standard of reference for wastes  Worked with GS1 Spain to develop SSCC standard code  incorporated to Project  Able to link with future RFID tags in products using SGTIN code SSCC SGTIN WEEE TRACE (IERC’2014, Salzburg)
  • 16. WEEE TRACE Barriers faced/addressed • Not a single solution  needs to be adapted • Adjustments required to guarantee reliability and reading levels • Shielding problems faced and addressed • Privacy protection considerations • Traceability means control: – Segmentation of Supply Chain – Adoption/Assumption push-back problems WEEE TRACE (IERC’2014, Salzburg)
  • 17. Features of interest • Stakeholders engagement critical to address barriers • Compatible with Producers’ future tagging initiatives. • Selected by Motorola and Vodafone ICT “green” programs. • Highlighted in EIP for Raw Materials • Instrumental in efficiency improvement program in Ecolec (> 10% reduction in costs of management) • Expects to achieve significant reduction and simplification of Administrative tasks WEEE TRACE (IERC’2014, Salzburg)
  • 18. Some testimonials “WEEE TRACE actually simplifies the work by the waste management ” (José Gómez, Emaús) “I see value in enforcement agencies using WEEE TRACE principles and systems to make controls of shipments” (Stephane Arditi, European Environmental Bureau ) “This system justifies the role of collective take-back schemes as guarantors of Producers compliance responsibilities” (Ängel Lasunción, Recytel recycling facility) “Very interesting. This tracing system if harmonized could be a way to trace eWaste shipments to its origin” (Junya Kikuhara – Basel Asian network) “We reduced time required for the management of load from 45 to 5 mins. It is just a way to do our work” (Camino Ostériz, Ecointegra Recycling facility) WEEE TRACE (IERC’2014, Salzburg)
  • 19. Future developments • Expanding upstream to control collection from origin (Carrefour pilot on-going) • Connection with EEE Producers’ programmes – Product life cycle management – Design for Recycling • Identification and recovery of Critical Raw Materials • Address replication opportunities WEEE TRACE (IERC’2014, Salzburg)
  • 20. Thanks for your attention! www.weee-trace.eu In case of questions, feel free to contact Project info@weee-trace.eu WEEE TRACE (IERC’2014, Salzburg)