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Page 47www.visiongain.com
World Commercial Aircraft Modernisation,
Repair and Overhaul (MRO) Market 2013-2023
4.5 Evaluating the HMV/Mods MRO Submarket 2013-2023
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2013-23
Sales $bn 8.5 8.8 9.0 9.2 9.5 9.6 9.9 10.2 10.6 10.9 11.3 107.6
AGR (%) 2.5 3.7 2.6 2.0 2.7 1.6 3.0 2.5 3.8 3.2 3.9
2018-23 3.3
2.9
2.5CAGR (%) 2013-18
CAGR (%) 2013-23
2013 2018 2023
0%
1%
2%
3%
4%
5%
0
2
4
6
8
10
12
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023
Mkt Value ($bn) AGR (%)
Year
Sales$bn
AGR
17.3
%
16.2
%
15.3
%
Source: Visiongain 2013
Table 4.5 HMV/Mods MRO Submarket Forecast 2013-2023 ($bn, AGR %, CAGR%,
Cumulative)
Source: Visiongain 2013
Figure 4.12 HMV/Mods MRO Submarket Share Forecast 2013, 2018 and 2023 (%
Share)
Source: Visiongain 2013
Figure 4.11 HMV/Mods MRO Submarket Forecast 2013-2023 ($bn, AGR%)
Page 67www.visiongain.com
World Commercial Aircraft Modernisation,
Repair and Overhaul (MRO) Market 2013-2023
5.5.3 The Next Few Years will be Crucial for AFI-KLM
Although AFI-KLM is one of the largest providers of MRO service activities to have operations
there, the company has not escaped the effects of the economic downturn on its business. With
fuel prices continuing to eat into its profitability margin, the company has resorted to a programme
of restructuring in order to return to sustainable profitability. The three year transformation plan will
see a slight reduction in the active fleet belonging to Air France whilst the company plans to
maintain existing flight capacity. It also plans to increase its share in the engine MRO submarket by
improving its economic efficiency, increasing its revenue generated from third party airlines and
restructuring hangar space. Whilst AF-KLM is just one of many companies which operate in the
French MRO market, it current state of affairs is reflective of the challenges facing many other
MRO providers. For this reason, Visiongain predicts that the French MRO market will lose market
share and only achieve a moderate CAGR rate during the forecast period.
AFI-KLM October 2012 Signed a long-term maintenance and pooling contract with Flybe-
Finnair joint venture Flybe Finland. The agreement covers an
extensive array of components, including the propellers of the
turboprop aircraft which included three ATR 42s and eleven ATR
72s. The contract includes access to a spares pool located at AFI
KLM E&M's Roissy-CDG Logistics Centre, and the lease of a Main
Base Kit, to be positioned at Flybe Finland's Vantaa-Helsinki
airport main base.
AFI-KLM
E&M
July 2012 LOT Polish Airlines signed a long-term component support
agreement with AFI KLM E&M for its fleet of Boeing 787
Dreamliners, which will ultimately comprise eight aircraft. LOT was
scheduled to deploy the Dreamliner in January 2013. The support
provided for LOT Polish Airlines covers repairs and pool access
for more than 600 part numbers, together with logistics support and
the provision of a stock of spare parts at the customer's main base.
AFI-KLM
E&M
May 2012 Aigle Azur renewed work with AFI KLM E&M by signing a
component support contract for its fleet of A320s. The contract is a
flight-hour agreement for component support, with pool access and
repairs. It also includes major overhauls (C-Checks) on a non-
exclusive basis.
Table 5.13 France Commercial Aircraft MRO Major Contracts & Programmes
(Company, Date, Details)
Page 83www.visiongain.com
World Commercial Aircraft Modernisation,
Repair and Overhaul (MRO) Market 2013-2023
5.10 Indonesian Commercial Aircraft MRO Market 2013-2023
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2013-23
Sales $bn 1.1 1.2 1.3 1.3 1.4 1.5 1.6 1.7 1.9 2.0 2.1 17.2
AGR (%) 6.4 6.7 6.8 6.9 6.9 7.0 6.8 7.0 6.8 7.0 6.8
2018-23 6.8
6.8
6.8CAGR (%) 2013-18
CAGR (%) 2013-23
2013 2018 2023
0%
1%
2%
3%
4%
5%
6%
7%
8%
0.0
0.5
1.0
1.5
2.0
2.5
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023
Mkt Value ($bn) AGR (%)
Year
Sales$bn
AGR
2.2
%
2.6%
2.9%
Source: Visiongain 2013
Table 5.25 Indonesian Commercial Aircraft MRO Market Forecast 2013-2023 ($bn,
AGR %, CAGR%, Cumulative)
Source: Visiongain 2013
Figure 5.22 Indonesian Commercial Aircraft MRO Market Share Forecast 2013, 2018
and 2023 (% Share)
Source: Visiongain 2013
Figure 5.21Indonesian Commercial Aircraft MRO Market Forecast 2013-2023 ($bn,
AGR%)
Page 101www.visiongain.com
World Commercial Aircraft Modernisation,
Repair and Overhaul (MRO) Market 2013-2023
7. Expert Opinion ____
7.1 AFI-KLM E&M
Sébastien Weber is the Vice President of Marketing and Product Development at AFI KLM E&M.
AFI KLM E&M is an international recognized major provider of maintenance, repair, overhaul and
modification services for commercial aircraft. Sébastien Weber kindly provided answers to
Visiongain’s questions in April 2013.
7.1.2 Understanding AFI-KLM’s Involvement in MRO
Visiongain: Could you outline your involvement with MRO and some of the recent work that
you have been doing?
Sébastien Weber: As you know, before 2004, AFI and KLM E&M were competitors in the MRO
market. We maintained the fleets of our parent companies, AF and KLM respectively, and we
provided MRO services to external customers. In 2004 AF and KLM merged to form a joint
commercial organization. AFI-KLM E&M became a division of this organization meaning that we
have one target plan, one budget and one reporting system. Subsequently, we created centers for
excellence to deal with specific products and services based on each company’s experiences.
Traditionally, KLM were Boeing orientated before they ordered the A330 whilst Air France was
more Airbus orientated even though it had some 777 and some 747s. Following the merger, both
companies split and spread the work which they were able to do at their own facilities in order to
avoid overlaps. Of course, KLM still performs line maintenance on their own fleet and they do their
own work for the 777 and the A330 whilst Air France does the same thing for its own aircraft at its
main base. But component and engine maintenance, heavy checks modifications and secondary
services like working on APUs and thrust reversers are all done at these centers of excellence.
Presently, AFI KLM E&M is in the middle of a programme, known as Transform 2015, to reduce
costs and restructure the company in such a way that will bring us closer to our customers.
Our involvement within the MRO business is to serve our customers with a whole range of services
including engineering and airframe, component and engine maintenance, APUs, modifications and
even training services. We can provide a turnkey solution to our customers who might need work
done on a very specific aircraft type, component part, or who have a limited budget or time frame in
which they need to get work done on their aircraft. We also provide other customers with Total
Care packages. So our MRO services encompass a broad range of services from individual aircraft
to airlines requiring maintenance on an entire fleet. We service every type of Airbus and Boeing
Page 104www.visiongain.com
World Commercial Aircraft Modernisation,
Repair and Overhaul (MRO) Market 2013-2023
8. Leading Companies in the Commercial Aircraft MRO
Market
8.1 AAR Overview
2011
Total company revenue $bn $2bn
Headquarters Illinois, USA
Ticker AIR
IR Contact Tel: 630-227-2075
http://www.aarcorp.com/contact.htm
Website http://www.aarcorp.com/
Product Specification
Overhaul and Maintenance Duluth – 80,000 Sq ft.
Hot Springs – five nose to tail maintenance lines
Indianapolis – 10 bays
Miami - 226,000 Sq ft. for C and D checks
Oklahoma - Full Service at seven hangars
Component Repair Overhaul, Replacement, Exchange, Scrap Replacement
Options
Composite Repair Produces advanced structures using autoclave cure, oven
cure, resin transfer moulding (RTM), compression moulding
and vacuum assisted resin transfer moulding (VARTM)
Engineering Services n/a
Landing Gear, Wheels and
Breaks
Repair for 43 types of aircraft, both commercial and military
Table 8.2 AAR Products / Services (Product, Specification)
Source: Visiongain 2013
Table 8.1 AAR Overview 2011 (Total Revenue, HQ, Ticker, Contact, Website)
Source: Visiongain 2013

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World Commercial Aircraft Maintenance, Repair & Overhaul (MRO) Market 2013-2023

  • 1. Page 47www.visiongain.com World Commercial Aircraft Modernisation, Repair and Overhaul (MRO) Market 2013-2023 4.5 Evaluating the HMV/Mods MRO Submarket 2013-2023 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2013-23 Sales $bn 8.5 8.8 9.0 9.2 9.5 9.6 9.9 10.2 10.6 10.9 11.3 107.6 AGR (%) 2.5 3.7 2.6 2.0 2.7 1.6 3.0 2.5 3.8 3.2 3.9 2018-23 3.3 2.9 2.5CAGR (%) 2013-18 CAGR (%) 2013-23 2013 2018 2023 0% 1% 2% 3% 4% 5% 0 2 4 6 8 10 12 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 Mkt Value ($bn) AGR (%) Year Sales$bn AGR 17.3 % 16.2 % 15.3 % Source: Visiongain 2013 Table 4.5 HMV/Mods MRO Submarket Forecast 2013-2023 ($bn, AGR %, CAGR%, Cumulative) Source: Visiongain 2013 Figure 4.12 HMV/Mods MRO Submarket Share Forecast 2013, 2018 and 2023 (% Share) Source: Visiongain 2013 Figure 4.11 HMV/Mods MRO Submarket Forecast 2013-2023 ($bn, AGR%)
  • 2. Page 67www.visiongain.com World Commercial Aircraft Modernisation, Repair and Overhaul (MRO) Market 2013-2023 5.5.3 The Next Few Years will be Crucial for AFI-KLM Although AFI-KLM is one of the largest providers of MRO service activities to have operations there, the company has not escaped the effects of the economic downturn on its business. With fuel prices continuing to eat into its profitability margin, the company has resorted to a programme of restructuring in order to return to sustainable profitability. The three year transformation plan will see a slight reduction in the active fleet belonging to Air France whilst the company plans to maintain existing flight capacity. It also plans to increase its share in the engine MRO submarket by improving its economic efficiency, increasing its revenue generated from third party airlines and restructuring hangar space. Whilst AF-KLM is just one of many companies which operate in the French MRO market, it current state of affairs is reflective of the challenges facing many other MRO providers. For this reason, Visiongain predicts that the French MRO market will lose market share and only achieve a moderate CAGR rate during the forecast period. AFI-KLM October 2012 Signed a long-term maintenance and pooling contract with Flybe- Finnair joint venture Flybe Finland. The agreement covers an extensive array of components, including the propellers of the turboprop aircraft which included three ATR 42s and eleven ATR 72s. The contract includes access to a spares pool located at AFI KLM E&M's Roissy-CDG Logistics Centre, and the lease of a Main Base Kit, to be positioned at Flybe Finland's Vantaa-Helsinki airport main base. AFI-KLM E&M July 2012 LOT Polish Airlines signed a long-term component support agreement with AFI KLM E&M for its fleet of Boeing 787 Dreamliners, which will ultimately comprise eight aircraft. LOT was scheduled to deploy the Dreamliner in January 2013. The support provided for LOT Polish Airlines covers repairs and pool access for more than 600 part numbers, together with logistics support and the provision of a stock of spare parts at the customer's main base. AFI-KLM E&M May 2012 Aigle Azur renewed work with AFI KLM E&M by signing a component support contract for its fleet of A320s. The contract is a flight-hour agreement for component support, with pool access and repairs. It also includes major overhauls (C-Checks) on a non- exclusive basis. Table 5.13 France Commercial Aircraft MRO Major Contracts & Programmes (Company, Date, Details)
  • 3. Page 83www.visiongain.com World Commercial Aircraft Modernisation, Repair and Overhaul (MRO) Market 2013-2023 5.10 Indonesian Commercial Aircraft MRO Market 2013-2023 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2013-23 Sales $bn 1.1 1.2 1.3 1.3 1.4 1.5 1.6 1.7 1.9 2.0 2.1 17.2 AGR (%) 6.4 6.7 6.8 6.9 6.9 7.0 6.8 7.0 6.8 7.0 6.8 2018-23 6.8 6.8 6.8CAGR (%) 2013-18 CAGR (%) 2013-23 2013 2018 2023 0% 1% 2% 3% 4% 5% 6% 7% 8% 0.0 0.5 1.0 1.5 2.0 2.5 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 Mkt Value ($bn) AGR (%) Year Sales$bn AGR 2.2 % 2.6% 2.9% Source: Visiongain 2013 Table 5.25 Indonesian Commercial Aircraft MRO Market Forecast 2013-2023 ($bn, AGR %, CAGR%, Cumulative) Source: Visiongain 2013 Figure 5.22 Indonesian Commercial Aircraft MRO Market Share Forecast 2013, 2018 and 2023 (% Share) Source: Visiongain 2013 Figure 5.21Indonesian Commercial Aircraft MRO Market Forecast 2013-2023 ($bn, AGR%)
  • 4. Page 101www.visiongain.com World Commercial Aircraft Modernisation, Repair and Overhaul (MRO) Market 2013-2023 7. Expert Opinion ____ 7.1 AFI-KLM E&M Sébastien Weber is the Vice President of Marketing and Product Development at AFI KLM E&M. AFI KLM E&M is an international recognized major provider of maintenance, repair, overhaul and modification services for commercial aircraft. Sébastien Weber kindly provided answers to Visiongain’s questions in April 2013. 7.1.2 Understanding AFI-KLM’s Involvement in MRO Visiongain: Could you outline your involvement with MRO and some of the recent work that you have been doing? Sébastien Weber: As you know, before 2004, AFI and KLM E&M were competitors in the MRO market. We maintained the fleets of our parent companies, AF and KLM respectively, and we provided MRO services to external customers. In 2004 AF and KLM merged to form a joint commercial organization. AFI-KLM E&M became a division of this organization meaning that we have one target plan, one budget and one reporting system. Subsequently, we created centers for excellence to deal with specific products and services based on each company’s experiences. Traditionally, KLM were Boeing orientated before they ordered the A330 whilst Air France was more Airbus orientated even though it had some 777 and some 747s. Following the merger, both companies split and spread the work which they were able to do at their own facilities in order to avoid overlaps. Of course, KLM still performs line maintenance on their own fleet and they do their own work for the 777 and the A330 whilst Air France does the same thing for its own aircraft at its main base. But component and engine maintenance, heavy checks modifications and secondary services like working on APUs and thrust reversers are all done at these centers of excellence. Presently, AFI KLM E&M is in the middle of a programme, known as Transform 2015, to reduce costs and restructure the company in such a way that will bring us closer to our customers. Our involvement within the MRO business is to serve our customers with a whole range of services including engineering and airframe, component and engine maintenance, APUs, modifications and even training services. We can provide a turnkey solution to our customers who might need work done on a very specific aircraft type, component part, or who have a limited budget or time frame in which they need to get work done on their aircraft. We also provide other customers with Total Care packages. So our MRO services encompass a broad range of services from individual aircraft to airlines requiring maintenance on an entire fleet. We service every type of Airbus and Boeing
  • 5. Page 104www.visiongain.com World Commercial Aircraft Modernisation, Repair and Overhaul (MRO) Market 2013-2023 8. Leading Companies in the Commercial Aircraft MRO Market 8.1 AAR Overview 2011 Total company revenue $bn $2bn Headquarters Illinois, USA Ticker AIR IR Contact Tel: 630-227-2075 http://www.aarcorp.com/contact.htm Website http://www.aarcorp.com/ Product Specification Overhaul and Maintenance Duluth – 80,000 Sq ft. Hot Springs – five nose to tail maintenance lines Indianapolis – 10 bays Miami - 226,000 Sq ft. for C and D checks Oklahoma - Full Service at seven hangars Component Repair Overhaul, Replacement, Exchange, Scrap Replacement Options Composite Repair Produces advanced structures using autoclave cure, oven cure, resin transfer moulding (RTM), compression moulding and vacuum assisted resin transfer moulding (VARTM) Engineering Services n/a Landing Gear, Wheels and Breaks Repair for 43 types of aircraft, both commercial and military Table 8.2 AAR Products / Services (Product, Specification) Source: Visiongain 2013 Table 8.1 AAR Overview 2011 (Total Revenue, HQ, Ticker, Contact, Website) Source: Visiongain 2013