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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
Application:-Automatic screw feeding &
tightening through pneumatic screw driver
at various positions.
Design Elements:- In-feed Conveyor
with singling mechanism, Servo
positioning system, auto Screw feeding
mechanism to screw driver, Auto handling
& ejection devices.
Component :-. Electrical circuit breaker
Cycle Time:- 5 sec/ Bolt.
Operator- No Operator
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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
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Component Loader & Servo position slide
Stroke:- 200 mm.
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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
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Screw driver slide
Stroke:-150mm.
Screw Sizes:-. M4 TO M10 SIZES
Screw Types:- Hex socket, Hex head, Star head
Screw Length:- L/ D ratio 1.5 to 2.5
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Application:-Automotive Clutch
assembly line fixture-I
Operations:-
a.Pedal pad fitment.
b.Spring assist cover fitment
c.Tolerance eater bush confirmation
d.Spacer greasing unit
e.Pad pulling and spring assist cover
confirmation.
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
Opertor :- one
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Application:-Automotive Clutch
assembly line fixture-II
Operations:-
a.Spring base fitment
b.Hex bolt height checking
c.Hex bolt and flanged nyloc nut
assembly fixture.
d.Free fall fixture.
e.CMC cylinder assembly fixture.
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
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Application:-Automotive Clutch
assembly line fixture-III
Operations:-
a.Stopper bush fitment
b.Fitment of stopper & stopper cap
c.Over center spring fitment
d.Return spring fitment
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
Operator :- One
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PRIMARY & SECONDARY PISTON ASSEMBLY SYSTEM
Application:-Primary & Secondary piston child parts
automatic assembly machine for master cylinder of Break
system.
Design Elements:-Mechanical Indexers,
rodless cylinder pneumatic Slides, slide tables,
pallet handling systems, Component fixtures,
pneumatic lifters, aluminum
Extrusion frame & guarding etc
Component :-Automobile hydraulic
Break system master cylinder child
Parts.
Cycle Time:-6 sec/component.
Operator :-
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FILTER & GASKET PRESSING SYSTEM
Application:-Automatic handling &insertion of gasket into
Air filter bottom.
Design Elements:-In feed belt conveyor, diverter mechanism,
Servo indexers, pneumatic gasket insertion unit, ejector,
Pressing unit, out feed belt conveyor etc.
Component :- Automobile air filter & gasket
Cycle Time:- 3sec/ component.
Operator :- One
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FILTER BASE PART WELDING & GLUE DISPENSING
SYSTEM
Application:-Resistance welding & glue
dispensing of air filter base part.
Design Elements:- Servo indexers, water cooling
on indexing fixtures, pneumatic pick & place unit,
rotary table for glue dispensing, auto-ejector from
rotary table.
Component :- Automobile air filter Base parts.
Cycle Time:- 3sec/ component.
Operator :- One
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REFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINE
Application:-Magnet strip insertion into
gasket by cutting gasket & magnet inline.Design Elements:-
Magnet bobbin with
dancing rollers, in-line
magnet cutter, in-line
gasket cutter, in-line
gasket 90 degree tilter
,gasket positioner,
assembly ejector &
transfer conveyor etc.
Component :- Refrigerator s door gasket
Cycle Time:- 60sec/ 200 component.
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LEVER ASSEMBLY SYSTEM
Application:-Automobile Lever
assembly auto screwing.
Design Elements:-Lever
loading slide, screw feeding &
insertion assembly, nut feeding
& tightening assembly .Nut
gripper & screwing mechanism.
Component :- Two Wheeler
Clutch & Break lever
Cycle Time:- 3sec/ component.
Operator :- One
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PLUNGER & CORD ASSEMBLY & TESTING SYSTEM
Application:-Plunger & Cord
assembly & testing semi-
automatic system.
Design Elements:-Plunger body
feeder & singling device, indexing
main conveyor, plunger body pick
& place unit with gripper, steeper
motor driven indexer for plunger
& washer assembly, body & cord
assembly gluing assembly,
plunger assembly testing unit &
auto-ejector etc.
Component :- Automobile Break lever sensor
Cycle Time:- 3sec/ component.
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STATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTOR
Application:-Industrial motor stator & rotor
assembly.
Design Elements:-Eight ton Stator resting & sliding
table, machine base, adjustable headstock & tail
stock for rotor holding.
Component :- Heavy Industrial Motor stator & rotor
Weight:-8000 Kg.
Cycle Time:- 60sec/ Component.
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PADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEM
Application:-Paddle dowel auto
feeding & riveting system.
Design Elements:-Split dowel feeding
system, dowel orientation changing &
riveting system.
Component :- Automobile Ignition switch
Cycle Time:- 3 sec/ Component.
Operator :- One
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CAMSHAFT PIN PRESSING
Application:-Pin Pressing into
Camshaft
Design Elements:-Press structure,
Pressing dolly, com.fixture etc.,
hydraulic system
Component :- camshaft & pin
Cycle Time:- 3 sec/ Component.
Pressing force:- 1000 kg.
Operator :- One
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CAMSHAFT TRIGGER WHEEL PRESSING
Application:-Trigger wheel into
Camshaft
Design Elements:-Press structure,
Pressing dolly, com.fixture etc.,
hydraulic system
Component :- camshaft & pin
Cycle Time:- 5 sec/ Component.
Pressing force:- 2000 kg.
Operator :- One