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THE UNIVERSITY
                            of BIRMINGHAM
Supercritical Coal Fired Power Plant Dynamic Responses and
                                      p
                    Grid Code Compliance
   - UK-China Collaboration Research on Cleaner Coal Technology


                               Dr Jihong Wang

            Power and Control Systems Research Laboratory (PCSR)
           School of Electronic, Electrical and Computer Engineering
              University of Birmingham, Birmingham B15 2TT, UK
              University of Birmingham Birmingham B15 2TT UK
                               4th November 2009



PCSR
Outline of the presentation

  1.   Project background
  2.
  2    Grid Code t d
       G id C d study
  3.   Dynamic responses and control
  4.   Future work




PCSR
1. Project background

 Supercritical coal fired power plants

                        Subcritical      Supercritical   Ultra
                        (conventional)                   supercritical

 Temperature (°C)       500 – 550        500 – 600       550 – 600, (600 –
                                                         700)*
 Pressure (MPa)         16 – 17          24 – 26         27 – 32, (40 – 42)*
 Features               Drum: single     Once through:   Once through:
                        reheat           single reheat   double reheat
 Efficiency cycle (%)   33 - 35          42              42 – 47, (50 – 55)*




PCSR
1. Project background

 WHY SUPERCRITICAL?
  More efficient: fuel combustion under supercritical
  conditions is much more efficient, leading to higher fuel
  conversion towards gas. Lower grade fuels are usable too.

  Fuel consumption savings and reduced flue gas
  emissions/MW.
    i i    /MW

  This t h l
  Thi technology is compatible with some CO2 capture
                  i        tibl  ith            t
  technologies, which are under development.


PCSR
1. Project background

 Challenge?
 Ch ll    ?




PCSR
1. Project background

 Study of supercritical coal fired power plant
 mathematical modelling and simulation.

 Objectives:

 • to understand the dynamic responses of
        supercritical power plants
 • to i
      investigate the possible strategies f
            i       h      ibl        i for
        improvement




PCSR
1. Project background

 Project Title:
 P j     Ti l
 Supercritical Coal Fired Power Plant Dynamic Responses and Grid Code
 Compliance - UK-China Collaboration Research on Cleaner Coal Technology

 Project Ref: EP/G062889/1

 Investigators:
         Dr Jihong Wang
           School of Electronic Electrical and Computer Engineering
                     Electronic,
         Dr Bushra Al-Duri
           School of Chemical Engineering

 Start Date: 1st December 2009



PCSR
2. Grid Code Study

 UK grid code requirement:

 System f
 S t      frequency i a continuously changing
                      is     ti     l h      i
 variable that is determined and controlled by the
 careful balance between system demand and total
 generation.

 If demand is greater than generation, the frequency
 falls while if generation is greater than demand, the
 frequency rises.
 f            i



PCSR
2. Grid Code Study




PCSR
2. Grid Code Study

 For frequency control, each generating unit must satisfy the following
 minimum requirements:
 • fast acting proportional speed governor to provide continuous
                                                         continuous,
         automatic and stable responseacross its entir operating range;
 • speed governor capable of being set to a droop of 3~5%;
 • minimum speed governor deadband no greater than 0 03 Hz (i e
                                                            0.03      (i.e.
         ±0.015Hz)
 • load control capability with target frequency setting of 50±0.1Hz
         either continuously or i 0 05H steps;
           ith      ti       l   in 0.05Hz t
 • capability to control frequency to below 52Hz in island operation;
 • if operating at full load, capability to maintain power output; if
         frequency falls to 49.5Hz, thereafter a reduction in power output
         no more than pro-rota with frequency downto 47 Hz.



PCSR
2. Grid Code Study


 The Primary Response capability (P) of a Generating Unit or a
 CCGT Module or Power Park Module or DC Converter is the
 minimum increase in Active Power output between 10 and 30
 seconds after the start of the ramp injection. This increase in
 Active Power output should be released increasingly with time
                  p                                gy
 over the period 0 to 10 seconds from the time of the start of the
 Frequency.

 The Secondary Response capability (S) is the minimum
 increase in Active Power output between 30 seconds and 30
 minutes after the start of the ramp injection
                                     injection.




PCSR
2. Grid Code Study


 UK grid code requirement:

 The High F
 Th Hi h Frequency R     Response capability (H) of a Generating
                                         bilit     f G         ti
 Unit or a CCGT Module or Power Park Module or DC Converter is
 the decrease in Active Power output provided 10 seconds after
 the start of the ramp injection and sustained thereafter. This
 reduction in Active Power output should be released increasingly
 with time over the period 0 to 10 seconds from the time of the
                     p
 start of the Frequency rise.




PCSR
2. Grid Code Study




PCSR
2. Grid Code Study

 The GB Grid Code has more demanding
 requirements for frequency response than have
 previously been applied to this type of plants
                                         plants.

 Will the supercritical g
            p           generation meet the
 requirement of the grid code?

 Increasing penetration of renewable energy
         i          i    f       bl
      more demand on dynamic responses to
       thermal power plants



PCSR
3. Dynamic responses and control



                       Supercritical
                         p               turbine
        mill
         Mills 
         Mills
                       -boiler


 To network

                  transformer          generator
                                           v




PCSR
3. Dynamic responses and control

 Initial work on mathematical modelling




PCSR
3. Dynamic responses and control

 Laboratory Test

                                  Oven / heater
                                                                  T & P recorder –
                                                       Filter     controller system



                                                                       Water cooled
                                                                        condenser

                                   Gas-liquid
                        HP pump    Separator



           Water tank                                                   Air-cooled
                                                                        condenser




                                                  Back-pressure
                                                    regulator




PCSR
4. Summary

 What has been d
 Wh h b              done?
                         ?
 • Recruiting research staff and research students for the project;
 • Initial visiting to Chinese partners in September;
 • Comparison study of Grid Code of UK, China and Australia, which is
           essential for on-site data collection and analysis;
 • With permission, the Chinese p
          p            ,            partners have pprovided us with the first
           set of plant data;
 • A student started working on plant modelling and the data are used for
           parameters identification;
 • Kick-off meeting was scheduled for 10th December 2009 at the
           University of Birmingham. On the same day, we will organise a
           UK-China workshop.
           UK China workshop 4 speakers from China and 4 Speakers
           from the UK have been confirmed for the day.



PCSR

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Wang - Royal Academy Engineering, London 4 Nov 2009

  • 1. THE UNIVERSITY of BIRMINGHAM Supercritical Coal Fired Power Plant Dynamic Responses and p Grid Code Compliance - UK-China Collaboration Research on Cleaner Coal Technology Dr Jihong Wang Power and Control Systems Research Laboratory (PCSR) School of Electronic, Electrical and Computer Engineering University of Birmingham, Birmingham B15 2TT, UK University of Birmingham Birmingham B15 2TT UK 4th November 2009 PCSR
  • 2. Outline of the presentation 1. Project background 2. 2 Grid Code t d G id C d study 3. Dynamic responses and control 4. Future work PCSR
  • 3. 1. Project background Supercritical coal fired power plants Subcritical Supercritical Ultra (conventional) supercritical Temperature (°C) 500 – 550 500 – 600 550 – 600, (600 – 700)* Pressure (MPa) 16 – 17 24 – 26 27 – 32, (40 – 42)* Features Drum: single Once through: Once through: reheat single reheat double reheat Efficiency cycle (%) 33 - 35 42 42 – 47, (50 – 55)* PCSR
  • 4. 1. Project background WHY SUPERCRITICAL? More efficient: fuel combustion under supercritical conditions is much more efficient, leading to higher fuel conversion towards gas. Lower grade fuels are usable too. Fuel consumption savings and reduced flue gas emissions/MW. i i /MW This t h l Thi technology is compatible with some CO2 capture i tibl ith t technologies, which are under development. PCSR
  • 5. 1. Project background Challenge? Ch ll ? PCSR
  • 6. 1. Project background Study of supercritical coal fired power plant mathematical modelling and simulation. Objectives: • to understand the dynamic responses of supercritical power plants • to i investigate the possible strategies f i h ibl i for improvement PCSR
  • 7. 1. Project background Project Title: P j Ti l Supercritical Coal Fired Power Plant Dynamic Responses and Grid Code Compliance - UK-China Collaboration Research on Cleaner Coal Technology Project Ref: EP/G062889/1 Investigators: Dr Jihong Wang School of Electronic Electrical and Computer Engineering Electronic, Dr Bushra Al-Duri School of Chemical Engineering Start Date: 1st December 2009 PCSR
  • 8. 2. Grid Code Study UK grid code requirement: System f S t frequency i a continuously changing is ti l h i variable that is determined and controlled by the careful balance between system demand and total generation. If demand is greater than generation, the frequency falls while if generation is greater than demand, the frequency rises. f i PCSR
  • 9. 2. Grid Code Study PCSR
  • 10. 2. Grid Code Study For frequency control, each generating unit must satisfy the following minimum requirements: • fast acting proportional speed governor to provide continuous continuous, automatic and stable responseacross its entir operating range; • speed governor capable of being set to a droop of 3~5%; • minimum speed governor deadband no greater than 0 03 Hz (i e 0.03 (i.e. ±0.015Hz) • load control capability with target frequency setting of 50±0.1Hz either continuously or i 0 05H steps; ith ti l in 0.05Hz t • capability to control frequency to below 52Hz in island operation; • if operating at full load, capability to maintain power output; if frequency falls to 49.5Hz, thereafter a reduction in power output no more than pro-rota with frequency downto 47 Hz. PCSR
  • 11. 2. Grid Code Study The Primary Response capability (P) of a Generating Unit or a CCGT Module or Power Park Module or DC Converter is the minimum increase in Active Power output between 10 and 30 seconds after the start of the ramp injection. This increase in Active Power output should be released increasingly with time p gy over the period 0 to 10 seconds from the time of the start of the Frequency. The Secondary Response capability (S) is the minimum increase in Active Power output between 30 seconds and 30 minutes after the start of the ramp injection injection. PCSR
  • 12. 2. Grid Code Study UK grid code requirement: The High F Th Hi h Frequency R Response capability (H) of a Generating bilit f G ti Unit or a CCGT Module or Power Park Module or DC Converter is the decrease in Active Power output provided 10 seconds after the start of the ramp injection and sustained thereafter. This reduction in Active Power output should be released increasingly with time over the period 0 to 10 seconds from the time of the p start of the Frequency rise. PCSR
  • 13. 2. Grid Code Study PCSR
  • 14. 2. Grid Code Study The GB Grid Code has more demanding requirements for frequency response than have previously been applied to this type of plants plants. Will the supercritical g p generation meet the requirement of the grid code? Increasing penetration of renewable energy i i f bl more demand on dynamic responses to thermal power plants PCSR
  • 15. 3. Dynamic responses and control Supercritical p turbine mill Mills  Mills -boiler To network transformer generator v PCSR
  • 16. 3. Dynamic responses and control Initial work on mathematical modelling PCSR
  • 17. 3. Dynamic responses and control Laboratory Test Oven / heater T & P recorder – Filter controller system Water cooled condenser Gas-liquid HP pump Separator Water tank Air-cooled condenser Back-pressure regulator PCSR
  • 18. 4. Summary What has been d Wh h b done? ? • Recruiting research staff and research students for the project; • Initial visiting to Chinese partners in September; • Comparison study of Grid Code of UK, China and Australia, which is essential for on-site data collection and analysis; • With permission, the Chinese p p , partners have pprovided us with the first set of plant data; • A student started working on plant modelling and the data are used for parameters identification; • Kick-off meeting was scheduled for 10th December 2009 at the University of Birmingham. On the same day, we will organise a UK-China workshop. UK China workshop 4 speakers from China and 4 Speakers from the UK have been confirmed for the day. PCSR