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Turbine Controls Limited
TCL site Services
On-site maintenance services for
gas and steam turbine plant
Turbine inspection services•	
Throttle valve calibration•	
Performance monitoring•	
Service agreements•	
TCLsiteServices
TCL site services
On-site maintenance services for gas
and steam turbine plant
TCL have a team of highly experienced engineers who are
available to travel to site at short notice anywhere in the world.
Our site engineers have experience of faultfinding and
maintenance of many types of control system and gas
turbines including:
RR Avon/RB211/Olympus•	
Ruston TA1750/TD4000/TB5000/Tornado/Typhoon•	
LM2500/5000/6000/1600•	
GE Frame 3/5/6/7/9•	
Solar Mars/Centaur/Saturn•	
The key requirements of on-site maintenance are:
Perform the planned tasks safely1)	
Ensure the planned tasks are completed in the allotted time2)	
Reduce the outage time to a minimum3)	
Ensure the equipment is returned to service with4)	
the minimum of fuss
In order to achieve these requirements TCL has a well developed
maintenance procedures which include:
Identify the required maintenance tasks and produce1)	
detailed method statements
Produce detailed risk assessments for each task to identify2)	
and mitigate all hazards
Ensure all personnel are suitably trained3)	
Ensure that all spare parts and tooling are available before4)	
the site activities commence
Engine boroscoping
TCL can provide an internal boroscope inspection service for all
types of gas turbine. Internal inspection is particularly important
for a gas turbine which is subjected to high thermal stresses. A
boroscope inspection will enable the owner to:
Identify parts that may fail in the future1)	
Plan future scheduled and non-scheduled2)	
maintenance activities
Pre-order parts for future replacement3)	
Reduce the spare parts holding4)	
The engine boroscope service includes
Attendance on site by TCL engineers, with the latest1)	
boroscoping equipment
Detailed report highlighting all areas of concern2)	
Video of the engine internals3)	
Recommendations for future maintenance4)	
Fuel valve calibration
Calibration of the fuel valve may be possible on site, which may
reduce the engine downtime as the valve will not have to be
removed and dispatched to an off-site workshop.
Gas valve calibration involves exhausting fuel gas to atmosphere.
Liquid fuel valve calibration involves running the HP fuel pumps
and circulating fuel through the valve to the LP inlet.
Performance monitoring
Performance monitoring can be carried out by our engineers
on site. The turbine will be fitted with the necessary
instrumentation to check the efficiency and output of each
element of the plant, including:
Compressor efficiency1)	
Charging turbine efficiency2)	
Power turbine output and efficiency3)	
Service agreements
TCL currently have a number of support contracts with gas turbine
operators which provide:
Telephone technical support1)	
Spares holding and support2)	
24/7 Callout response3)	
Planned maintenance routines4)	
Remote monitoring of plant5)	
Avon boroscope
Turbine Controls Limited
52, Kenilworth Drive	 T +44 (0)116 271 7248
Oadby, Leicester	 F +44 (0)116 271 7250
LE2 5LG UK	 sales@tcluk.net
Or visit us at www.tcluk.net

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TCL site services for gas and steam turbines

  • 1. Turbine Controls Limited TCL site Services On-site maintenance services for gas and steam turbine plant Turbine inspection services• Throttle valve calibration• Performance monitoring• Service agreements• TCLsiteServices
  • 2. TCL site services On-site maintenance services for gas and steam turbine plant TCL have a team of highly experienced engineers who are available to travel to site at short notice anywhere in the world. Our site engineers have experience of faultfinding and maintenance of many types of control system and gas turbines including: RR Avon/RB211/Olympus• Ruston TA1750/TD4000/TB5000/Tornado/Typhoon• LM2500/5000/6000/1600• GE Frame 3/5/6/7/9• Solar Mars/Centaur/Saturn• The key requirements of on-site maintenance are: Perform the planned tasks safely1) Ensure the planned tasks are completed in the allotted time2) Reduce the outage time to a minimum3) Ensure the equipment is returned to service with4) the minimum of fuss In order to achieve these requirements TCL has a well developed maintenance procedures which include: Identify the required maintenance tasks and produce1) detailed method statements Produce detailed risk assessments for each task to identify2) and mitigate all hazards Ensure all personnel are suitably trained3) Ensure that all spare parts and tooling are available before4) the site activities commence Engine boroscoping TCL can provide an internal boroscope inspection service for all types of gas turbine. Internal inspection is particularly important for a gas turbine which is subjected to high thermal stresses. A boroscope inspection will enable the owner to: Identify parts that may fail in the future1) Plan future scheduled and non-scheduled2) maintenance activities Pre-order parts for future replacement3) Reduce the spare parts holding4) The engine boroscope service includes Attendance on site by TCL engineers, with the latest1) boroscoping equipment Detailed report highlighting all areas of concern2) Video of the engine internals3) Recommendations for future maintenance4) Fuel valve calibration Calibration of the fuel valve may be possible on site, which may reduce the engine downtime as the valve will not have to be removed and dispatched to an off-site workshop. Gas valve calibration involves exhausting fuel gas to atmosphere. Liquid fuel valve calibration involves running the HP fuel pumps and circulating fuel through the valve to the LP inlet. Performance monitoring Performance monitoring can be carried out by our engineers on site. The turbine will be fitted with the necessary instrumentation to check the efficiency and output of each element of the plant, including: Compressor efficiency1) Charging turbine efficiency2) Power turbine output and efficiency3) Service agreements TCL currently have a number of support contracts with gas turbine operators which provide: Telephone technical support1) Spares holding and support2) 24/7 Callout response3) Planned maintenance routines4) Remote monitoring of plant5) Avon boroscope Turbine Controls Limited 52, Kenilworth Drive T +44 (0)116 271 7248 Oadby, Leicester F +44 (0)116 271 7250 LE2 5LG UK sales@tcluk.net Or visit us at www.tcluk.net