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Sasakawa International Center for Space Architecture,
       University of Houston College of Architecture
Advantages

 Economies of scale

 Can use today’s rockets

 Rapid generation of custom propulsion stages

 Engine reuse possible

 Does not require propellant transfer in microgravity




              Sasakawa International Center for Space Architecture,
                     University of Houston College of Architecture
Scalability of number



Engine design essentially independent of burn
duration

Use identical engines, just burn longer for greater
impulse

Optimize propellant storage and
pressurization system for given engine

          Sasakawa International Center for Space Architecture,
                 University of Houston College of Architecture
Propellant

  N2O4/UDMH
Pros
                         Cons
• Space storable
                         • Low Isp (~316 s)
• Heritage
                         • Toxic
• Hypergolic
• Liquid temperature
  overlap
• Cheaper than MMH
• Mass ratio nearly 2

                                                 The Long March 2F uses N2O4/UDMH
                                                 for all stages



                Sasakawa International Center for Space Architecture,
                       University of Houston College of Architecture
Analytical Strategy
                                 Mass estimates
                              for one building block
       Operating
       pressure
   Operating
   temperature

Propellant mass               Propellant volume                         Propellant tank
                                  Check shroud diameter                 mass




                  Helium volume                           Helium mass




                                   Helium tank mass



                  Sasakawa International Center for Space Architecture,
                         University of Houston College of Architecture
Analytical Results                                                          (N2O4)
                                             Mass estimates
                                          for one building block
                 Operating
    60 psi       pressure
             Operating
  290 K
             temperature

          Propellant mass                 Propellant volume                        Propellant tank
                                            Check shroud diameter                  mass
20,000 kg                                     d = 2.98 m  OK                                 86.5 kg
                                                                                              (aluminum alloy)

                            Helium volume                           Helium mass
                                                                                     19.8 kg
                             169 liters                                              (including solid
                                                                                     propellant grains)


                                             Helium tank mass           23.4 kg
                                                                        (titanium liner,
                                                                        composite overwrap)

                            Sasakawa International Center for Space Architecture,
                                   University of Houston College of Architecture
Estimates for other components                               (N2O4)
                         Mass estimates
                      for one building block

  Item                                         Mass (kg)
  Helium regulators (2)                        6
  Exoskeleton truss                            100
  Rails                                        75
  Powered liquid disconnects (2)               40
  Fluid lines                                  10
  MMOD shielding                               30
  Residual propellant (2%)                     400
                               Total dry mass = 785.7 kg
                                   Total mass = 20,785.7 kg  OK

           Sasakawa International Center for Space Architecture,
                  University of Houston College of Architecture
Analytical Results                                                          (UDMH)
                                                 Mass estimates
                                              for one building block
                     Operating
     60 psi          pressure
                 Operating
   290 K
                 temperature

              Propellant mass                 Propellant volume                        Propellant tank
                                                Check shroud diameter                  mass
17,778 kg                                         d = 3.51 m  OK                                 140.8 kg
(mass ratio                                                                                       (aluminum alloy)
of 2.25)
                                Helium volume                           Helium mass
                                                                                         22.7 kg
                                 275 liters                                              (including solid
                                                                                         propellant grains)


                                                 Helium tank mass           35.0 kg
                                                                            (titanium liner,
                                                                            composite overwrap)

                                Sasakawa International Center for Space Architecture,
                                       University of Houston College of Architecture
Estimates for other components                               (UDMH)
                         Mass estimates
                      for one building block

  Item                                         Mass (kg)
  Helium regulators (2)                        6
  Exoskeleton truss                            110
  Rails                                        90
  Powered liquid disconnects (1)               20
  Fluid lines                                  10
  MMOD shielding                               40
  Residual propellant (2%)                     356
                               Total dry mass = 830.5 kg
                                   Total mass = 18,608.5 kg  OK

           Sasakawa International Center for Space Architecture,
                  University of Houston College of Architecture
Results
Based on the estimates given, the following payloads could be
delivered to Trans Lunar Injection (TLI):

                    Earth departure stage                    No. fuel        No. oxidizer         Space            Payload to
                                                             tanks           tanks                storable?        TLI*

                    Modular Building Blocks 1                                2                    yes              23,300 kg
                    Modular Building Blocks 2                                4                    yes              50,500 kg
                    Modular Building Blocks 3                                6                    yes              77,800 kg
                    Delta IV Heavy                                                                no               11,000 kg
                    Falcon Heavy                                                                  no               16,000 kg
                    Saturn V                                                                      no               47,000 kg

              *Payload estimates for Modular Building Blocks were found using the rocket equation and assume a basic
              Hohmann transfer along with the following values: specific impulse of 316 seconds; delta-v of 3.18
              kilometers per second; engine module mass of 4,000 kilograms; usable propellant fraction of 92%)



                           Sasakawa International Center for Space Architecture,
                                  University of Houston College of Architecture
Extensions of the concept

  Integrated
  fuel/oxidizer

(Increases
scalability)




               Sasakawa International Center for Space Architecture,
                      University of Houston College of Architecture
Extensions of the concept

Hydrogen propellant




 Deliver                            Rendezvous
 departure stage                    with depot to
 to LEO with                        pick up oxygen
 hydrogen only                      building blocks




               Sasakawa International Center for Space Architecture,
                      University of Houston College of Architecture
References
Bilstein, Roger E. Stages to Saturn. 1996. Gainesville: University Press of Florida, 2003. N. pag.

 Print.

Brown, Charles D. Elements of Spacecraft Design. Ed. John S. Przemieniecki. Reston: American

 Institute of Aeronautics and Astronautics, 2002. N. pag. Print. AIAA Education Series.

Chaffee, Norman. Personal interview. 7 Oct. 2011.

Eichstadt, Frank. Personal communication. 15 Mar. 2011.

Grush, Gene. Telephone interview. 17 Oct. 2011.

Huzel, Dieter K., and David H. Huang. Modern Engineering for Design of Liquid-Propellant Rocket

 Engines. Ed. A. Richard Seebass. Washington DC: American Institute of Aeronautics and

 Astronautics, 1992. N. pag. Print.

Ring, Elliot. Rocket Propellant and Pressurization Systems. Englewood Cliffs: Prentice-Hall, 1964.

 N. pag. Print.

Sutton, George P., and Oscar Biblarz. Rocket Propulsion Elements. 8th ed. Hoboken: John Wiley &

 Sons, 2010. N. pag. Print.




                         Sasakawa International Center for Space Architecture,
                                University of Houston College of Architecture
Thank you

For Listening.




Feedback appreciated.

James Doehring

james.doehring@gmail.com


            Sasakawa International Center for Space Architecture,
                   University of Houston College of Architecture

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In Space Propulsion Using Modular Building Blocks (Presentation)

  • 1. Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 2. Advantages  Economies of scale  Can use today’s rockets  Rapid generation of custom propulsion stages  Engine reuse possible  Does not require propellant transfer in microgravity Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 3. Scalability of number Engine design essentially independent of burn duration Use identical engines, just burn longer for greater impulse Optimize propellant storage and pressurization system for given engine Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 4. Propellant N2O4/UDMH Pros Cons • Space storable • Low Isp (~316 s) • Heritage • Toxic • Hypergolic • Liquid temperature overlap • Cheaper than MMH • Mass ratio nearly 2 The Long March 2F uses N2O4/UDMH for all stages Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 5. Analytical Strategy Mass estimates for one building block Operating pressure Operating temperature Propellant mass Propellant volume Propellant tank Check shroud diameter mass Helium volume Helium mass Helium tank mass Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 6. Analytical Results (N2O4) Mass estimates for one building block Operating 60 psi pressure Operating 290 K temperature Propellant mass Propellant volume Propellant tank Check shroud diameter mass 20,000 kg d = 2.98 m  OK 86.5 kg (aluminum alloy) Helium volume Helium mass 19.8 kg 169 liters (including solid propellant grains) Helium tank mass 23.4 kg (titanium liner, composite overwrap) Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 7. Estimates for other components (N2O4) Mass estimates for one building block Item Mass (kg) Helium regulators (2) 6 Exoskeleton truss 100 Rails 75 Powered liquid disconnects (2) 40 Fluid lines 10 MMOD shielding 30 Residual propellant (2%) 400 Total dry mass = 785.7 kg Total mass = 20,785.7 kg  OK Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 8. Analytical Results (UDMH) Mass estimates for one building block Operating 60 psi pressure Operating 290 K temperature Propellant mass Propellant volume Propellant tank Check shroud diameter mass 17,778 kg d = 3.51 m  OK 140.8 kg (mass ratio (aluminum alloy) of 2.25) Helium volume Helium mass 22.7 kg 275 liters (including solid propellant grains) Helium tank mass 35.0 kg (titanium liner, composite overwrap) Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 9. Estimates for other components (UDMH) Mass estimates for one building block Item Mass (kg) Helium regulators (2) 6 Exoskeleton truss 110 Rails 90 Powered liquid disconnects (1) 20 Fluid lines 10 MMOD shielding 40 Residual propellant (2%) 356 Total dry mass = 830.5 kg Total mass = 18,608.5 kg  OK Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 10. Results Based on the estimates given, the following payloads could be delivered to Trans Lunar Injection (TLI): Earth departure stage No. fuel No. oxidizer Space Payload to tanks tanks storable? TLI* Modular Building Blocks 1 2 yes 23,300 kg Modular Building Blocks 2 4 yes 50,500 kg Modular Building Blocks 3 6 yes 77,800 kg Delta IV Heavy no 11,000 kg Falcon Heavy no 16,000 kg Saturn V no 47,000 kg *Payload estimates for Modular Building Blocks were found using the rocket equation and assume a basic Hohmann transfer along with the following values: specific impulse of 316 seconds; delta-v of 3.18 kilometers per second; engine module mass of 4,000 kilograms; usable propellant fraction of 92%) Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 11. Extensions of the concept Integrated fuel/oxidizer (Increases scalability) Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 12. Extensions of the concept Hydrogen propellant Deliver Rendezvous departure stage with depot to to LEO with pick up oxygen hydrogen only building blocks Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 13. References Bilstein, Roger E. Stages to Saturn. 1996. Gainesville: University Press of Florida, 2003. N. pag. Print. Brown, Charles D. Elements of Spacecraft Design. Ed. John S. Przemieniecki. Reston: American Institute of Aeronautics and Astronautics, 2002. N. pag. Print. AIAA Education Series. Chaffee, Norman. Personal interview. 7 Oct. 2011. Eichstadt, Frank. Personal communication. 15 Mar. 2011. Grush, Gene. Telephone interview. 17 Oct. 2011. Huzel, Dieter K., and David H. Huang. Modern Engineering for Design of Liquid-Propellant Rocket Engines. Ed. A. Richard Seebass. Washington DC: American Institute of Aeronautics and Astronautics, 1992. N. pag. Print. Ring, Elliot. Rocket Propellant and Pressurization Systems. Englewood Cliffs: Prentice-Hall, 1964. N. pag. Print. Sutton, George P., and Oscar Biblarz. Rocket Propulsion Elements. 8th ed. Hoboken: John Wiley & Sons, 2010. N. pag. Print. Sasakawa International Center for Space Architecture, University of Houston College of Architecture
  • 14. Thank you For Listening. Feedback appreciated. James Doehring james.doehring@gmail.com Sasakawa International Center for Space Architecture, University of Houston College of Architecture