Building and Operating a Mini-hatchery (Sand method) - Training Manual
Gbk international indonesia
1. A presentation by “GOLDEN BARN Inc” (GBK) for
the Government of Republic of Indonesia
Harvesting the Potentialities of World-Standard Rice Production Technologies
2. Indonesia Agriculture at a Glance
The agricultural sector in Indonesia reportedly employs over 40 percent of the national workforce
while contributing approximately 17 percent of GDP. It is one of the pillars of the country’s
economy. Rice is the staple food grain of Indonesia. While ranks 3rd in the world in rice
production, but also one of the top rice importer of the world.
However, in recent
years total rice
consumption has
been rising faster
than production, as
the growth rate of
national rice area
and yield has
faltered.
Ref: Bangladesh MOA 2011-2012
3. The Challenge
In 2012 Indonesia will import around
1.45MMT of miller rice. For the 238
million people of Indonesia, the status of
its domestic rice supply is synonymous
with its food security and become the
biggest challenge to overcome
The Solution
GBK Turnkey Mechanized Rice Cultivation Project could be the best
possible solution to achieve self sufficiency in rice production and
ensure food security for the generations to come
Ref: Bangladesh MOA and CIA Country Report
4. The Company: GBK
Golden Barn Inc. Pte Ltd, registered in
Objective
Singapore. HQ in Taiwan. GBK is a
company working dedicatedly for the
dissemination of most productive rice Introduction of most modern AgroTech
cultivation technology. The goal of Introduction of HYV inbred rice (Over 10
GBK is to support the farmers MT/HA yield)
globally to increase the rice Introduction of Short Duration Rice
production introducing GBK Method, Variety (70 Days)
to change traditional cropping
pattern by inducting new potential
Facilities and Location(s)
short variety of rice and various cash
crops. This advanced eco-friendly
technology from Taiwan is integrated Operations in Taiwan, Cambodia,
with agricultural methods from all and Bangladesh
over the globe and will be promoted
throughout the world.
5. The Leadership & Expertise
The Leadership
GBK Expertise
GBK's researchers have over thirty
years experience in rice-growing, Mr. Shahdab Akbar, Managing
seedling cultivation and applied Director of GBK is an
agriculture researches. international businessman
having 30 years of business
GBK mastered the most advanced experience.
rice technology in the world.
Mr. Shahdab Akbar is working
relentlessly to change the
livelihood of Bangladeshi
framers by implementing an
innovative model of
mechanized agriculture.
6. The Leadership & Expertise
Huang Che-Liang
President
Educated in USA, one of the most
dynamic Agro Entrepreneur of Taiwan
Concurrent Position
Rich-Power(USA) Investment Group-Preside Lai Fu-Tsung
Rich-Power(Taiwan) Investment Co.-President - Director
Golden Barn Inc.-President
Golden Barn Khmer Investment co., Ltd.-President Educated in USA, having vast
Sintai Creation Inc. – President experience in managing
infrastructure and agriculture
investment management companies.
Concurrent Position:
Bodhi Gang investment Co., Ltd.-Chairman
Beijing sysmoto group Co., Ltd. - Chairman
Lin Ching Yuan
Chief technology Officer
Experiences
Over 30 years experience in working at National Level in Taiwan in agricultural
Mechanization and technological improvements in rice seedling production process
Awards and Honors
In 2010 variety developed by Lin was elected as the "no. 1 in Top Ten Classic Rice”
In 2008 the President of Taiwan awarded him the title "Shen Nong award“ (mean's God of Agriculture).
7. The Vision
Implementing GBK mechanized rice cultivation technology to minimize yield gap
and help feed the ever increasing world population while mitigating the adverse
impact of climate change, thus ensuring food security for generations to come
2015
Strategy Targets Enviromental
Yield Gap minimize
and ensure food
Targets
Gradually Replace
security
Chemical Fertiliser
with Organic Fertiliser.
Process Targets Business Targets
Creating new cropping People Targets Increase Production.
cycle and intorduct Ensuring farmer’s level Reduce Production
new variety of HY profitability. Cost.
rices Generating high tech
rural employments.
8. The Technology
Highly Advanced mechanized rice cultivation technology which also known as
“Precision Agriculture Technology”
ORIGIN OF THE TECHNOLOGY: originated in Japan in 1960, this is the
most advanced and proven mechanized rice cultivation technology in
the world
DEVELOPMENT STAGE: Fully mature technology. Perfected by
decades of intensive research.
FLEXIBILITY: Any rice variety for any climatic zone can be cultivated,
any type of transplanting by various seedling combinations per hill and
various spacing is possible.
ADAPTED COUNTRIES: Japan, South Korea and Taiwan is 98%
mechanized using this technology. China, Malaysia etc are adapting this
technology at an accelerated speed
9. The Technology: Flowchart
• Mechanized multi stage
nursery operation Seedling Raising • Seedling of optimal
consisting seed age are transplanted
soaking and seed • After germination trays onto farmers land by
treatment to prevent are placed on open mechanized rice
diseases field for growing for transplanter
• Seed placed on trays upto 15-20 days.
and Kept in controlled • Seedlings are rolled
environment for
as mats and ready for Mechanized
germination
transportation to the Transplanting
Fully Automated farmers land.
Nursery
10. The GBK Model: Major Features
Efficient use of resources by saving on labor cost
Timely transplanting of seedlings of optimal age
Ensures uniform spacing and optimum plant
Higher productivity compared to traditional methods
No transplanting shock, early vigor of seedling, better
tillering and uniform maturity of crop that facilitate
timely harvest and reduce harvest losses
11. GBK vs. Traditional Method
Manual transplanting is labor intensive, time With a transplanter, the same work can be
consuming, and expensive, large number of done by an operator & an assistant. Possible
workers (25-40/ha) required. to transplant more than 2 Ha/eight hours by
4row machine and more by higher capacity
transplanter.
12. GBK vs. Traditional Method
Seedling growing requires large area Required very small area (seedling--
(seedling--transplant ratio max 1:20/Ha) transplant ratio is minimum 1:400/Ha)
Seedling kept in seed bed 30-50 days After 20 days seedlings are transplanted
Seedling raised at open field, thus cannot Seedlings are protected by plastic shading
be protected from natural hazard. during natural hazard
13. GBK vs. Traditional Method
Hand planting results in inconsistent row Mechanized transplanting ensures uniform
distances, hill space, & uneven planting depth spacing, planting depth & optimum plant density
Seedling suffer transplanting shock No transplanting shock
14. GBK Operations: Taiwan
A. B. C.
• GBK and its partner • GBK has its large • GBK R&D operation
organizations has scale automated in Taiwan includes
over 300 experts in rice seedling improved High
Taiwan that an be nursery and Yield & Short
used to expands research facility in Duarte rice variety,
operations Taiwan HY Sweet Corn,
throughout the Sugarcane, Golden
world Tilapia, Vegetables,
etc
15. GBK Operations: Taiwan
GBK high yield
Sweet Corn has
average yield of
35MT/Ha
in 75-80days
GBK HY pineapple research GBK R&D facility at Taiwan
16. GBK Operations: Taiwan
GBK high yield Golden
Tilapia pond at Taiwan,
which grows faster in high
density pond and can be
cultivated every 75days
GBK cow fattening. Each
cow will grow to produce
500kg meat in 1.8years
17. GBK Operations: Cambodia
A. B. C.
• GBK is cultivating • GBK is conducting • GBK has completed
both HY Taiwan R&D in Cambodia all necessary
variety and local for production preparations to
rice variety in improvement of cultivate 10,000Ha
Cambodia using various local rice mechanically in
GBK’s own varieties Cambodia in next
technology cultivation season
18. GBK Operations: Cambodia
GBK Cambodia office
inaugurated by the
Chairman of GBK
GBK officials visiting
Cambodia rice field
19. GBK Operations: Bangladesh a-Strategic-Priority
2012 (Aman Season)
Introducing Mechanized Transplantation in BD by
starting pilot scale commercial operation
2012-13 (Boro Season)
Full scale commercial operation begins, creating
GBK technology to rural jobs by unique business model
minimize the yield
gap and transform
Bangladesh from a 2014
rice importer to an Achieving self sufficiency in rice production,
exporter introducing new 70Day HY rice variety,
change in crop pattern
2015
Achieve rice exporting capability, transform
Bangladesh from rice importer to exporter
20. GBK Operations in Bangladesh: Projects & Partners
BADC
• GBK is working in collaboration with “Bangladesh Agriculture Development Corporation
(BADC)” of Bangladesh Governments Ministry of Agriculture to introduce short duration
HY rice variety and gradually transform manual seed production into a mechanical one
BRAC
• GBK is working in collaboration with BRAC (the largest grass root NGO in the word) to
establish pilot scale 5000Ha Capacity mechanized rice cultivation project in next
Cropping Season (Nov2012-Feb2013). Once fully implemented the project is expected to
reach over 500,000Ha capacity within next three years
RDA
• GBK working in collaboration with Rural Development Academy (RDA) of Bangladesh
Governments Ministry of Rural Development and Cooperative to implement a 2500Ha
Capacity Project in Northern Bangladesh in next Cropping Season (Nov2012-Feb2013)
KAB
• GBK also working with rural entrepreneurs in a Agriculture Franchise Model to
implement a 1000Ha Capacity Project in Southern Districts of Bangladesh
21. GBK Bangladesh Operation: Ongoing Aman-2012
Seed soaking
treatment
at GBK nursery
Seedling Machine at
Operation (seeds are
placed uniformly on
tray mechanically)
22. GBK Bangladesh Operation: Ongoing Aman-2012
Sprouted seeds are placed
on green field nursery
Seedling Grown at
Greenfield Nursery
23. GBK Bangladesh Operation: Ongoing Aman-2012
15days old Seedling are
rolled for transportation
Seedling loaded on
truck for transportation
24. GBK Bangladesh Operation: Ongoing Aman-2012
Transplanting operation
inaugurated by the MD of
GBK at BRAC Center
Rice seedlings are
transplanted by 4
row walk behind rice
transplanter
25. GBK Bangladesh Operation: Ongoing Aman-2012
Faster growth, healthy
plants because of no
transplanting shock
Amazing results, dark green
healthy plants, disease free
& shiny leaves
26. GBK Bangladesh Operation: Ongoing Aman-2012
Faster growth, stronger
and much higher number
of tillers per hill
Comparison of mechanized and
manual transplanting (left field
transplanted mechanically and
right field transplanted manually)
27. GBK Achieving Milestone in Rice Yield
GBK
achieved 9.8 MT/Ha We have achieved a milestone in
record yield in rice cultivation in Bangladesh by
yield in 80 days our field trial in BADC Kashimpur
farm by cultivating a new GBK
rice short duration Inbred rice variety.
cultivation The rice was cultivated using GBK
in south technology and the official yield
was 9.8MT/Ha. Moreover this was
Asia and
our first field trial and we are
South East expecting more than 12MT/Ha yield
Asians from this variety.
countries
28. Crop Cutting of Record Yield at BADC Farm
Crop Cutting ceremony preside by the Chairman of BADC and MD of GBK.
29. Sample Official Records of Yield Comparison
Rajshahi, Bangladesh: Crop Cutting Report of GBK & Traditional Technology
45.71% more yield
by GBK technology
Bogra Bangladesh: Crop Cutting Report of GBK & Traditional Technology
47.43% more yield
by GBK technology
On average in Bangladesh farmers get 43% more rice yield by GBK technology
30. Presenting GBK Achievements to Honourable PM
GBK MD is presenting the achievements of GBK to Honorable Prime Minister Sheikh Hasina
31. What We Can Do: Turnkey Project Solution
GBK provide technical and technological support to
set up agriculture production systems &
infrastructure
GBK provide complete production management
service to ensure highly efficient, high yield & low
cost crop production to maximize profitability
GBK Turnkey Rice Production System consists A-Z of
Complete rice productions for any rice variety and anywhere in
the world
Agriculture
Solution
32. GBK Turnkey Solution: A – Z of Rice Cultivation
Automated Mechanized
Seedling Land
Seed Transplanting
Nursery for preparation
production of seedling
Seedling for harvesting
production
Milling and Complete
Packaging for other post
retail Harvesting agronomics
harvest management
consumption treatment
33. GBK Project for Indonesia
GBK offers to implement a fully mechanized rice cultivation project of 200,000Ha in
collaboration with Indonesia Government as a Public Private Partnership initiative to
solve the challenge of rice demand of current and future times
34. GBK Project for Indonesia
GBK PPP project collaboration offers most favorable terms and
condition for the Indonesia Government
35. GBK Project: Benefits for Indonesia
Strategic National Benefit
Indonesia achieve self sufficiency in rice cultivation
Possibility of rice export by introducing GBK technology to general
farmers
National Economic Benefit
Saving of foreign currency that used for rice import
Help improving national BOP (Balance of Payment)
Contribution to National GDP
Increase in total rice production will increase National GDP
Also Contributing by bringing in Foreign Investment
36. GBK Project: Benefits for Indonesia
National R&D Cost Savings
GBK Technology and HYV will save hundreds of millions of dollar
currently spent for research to increase rice production
Social Impact
Creating new employment opportunity
Ensuring food security for generation to come
Peoples Impact
Making general urban people happy by reducing or stabilizing the rice
price
Making rural farmers happy by spreading introducing GBK
technology for them
37. GBK Project : The Way Forward
GBK has the Capability to implement project within shortest possible time
GBK is ready to implement a GBK can expand that to
pilot scale project in 5000Ha 25000Ha by the third
by the next crop season of cropping season of year
April 2013 GBK project capacity started from August 2013
will reach 50,000 Ha by
nest irrigated cropping
season of 2013-14
GBK project will gradually reach 200,000Ha capacity by the end of 2015
38. The Bottom-line of GBK Technology
• GBK technology ensure at least 25% lower
Lower Cost cost of production than contemporary rice
of Production cultivation technologies currently available
Higher Rice • GBK technology ensures at least 20%
Production higher production of rice with lower costs
Increased • Because of 25% lowering of costs and 20%
increase in productivity the profitability is
Profitability expected to increase significantly
39. GBK Solution: Excellence in Agriculture Productivity
Proven Reliable Flexible
• GBK production • GBK work in • GBK can provide turn
management collaboration with key solution for large
technology is the world renowned agriculture projects
most advanced & companies to setup ranging from 5,000Ha
most productive, yet production related to 500,000Ha
low cost production infrastructures and anywhere in the
system that is also processing facilities world
easy to implement