1. TADBIK
GROUP
SOLUTIONS
INNOVATIONS
PRODUCTS
FAREVA PRESENTATION 01/07/2013

2. Group Structure:

4. CLP is based in Kibbutz Negba Industrial Park, Israel. CLP
has built a reputation as one of the world's most
innovative manufacturers
of flexible packaging.
Owns subsidiaries in
South Africa & Russia
CLP is renowned for its research,
development and manufacturing
excellence – the company has been at the forefront of
technologies including microwaveable retort
laminates, taste-free water packaging, the innovative
Bag Without A Box package, and many, many other
flexible packaging milestones.

5. Tadbik Labels was established in 1983 and steadily
grew to become a leader in self adhesive (pressure
sensitive) labeling solutions. Tadbik has become a
global provider of colorful, high-quality labels that
combine elegance, performance and cost-efficiency.
Logotech is Tadbik’s North
American subsidiary, based in
New Jersey, U.S.A. Logotech produces
pressure sensitive labels with letterpress,
rotary offset and digital technology, and is at
the forefront of the narrow web converting
industry with its work on tube stock,
unsupported film and PET lidding material.

6. Tadbik Pack SA is Tadbik’s
manufacturing and distributing
subsidiary in Johannesburg, South Africa. Since the
opening of our production facility in 2008, Tadbik
Pack SA has earned renown throughout the region
for high-quality shrink sleeves, in-mold labels, self
adhesive labels and flexible packaging.
Tadbik Pack branched off from Tadbik Labels. to
pioneer the shrink sleeve, in-mold label for injection
(IML-I) and in-mold label for blow mold (IML-B)
markets. Since our start in 1997, we have become
world renowned for our outstanding quality and
continual innovation

7. and packaging systems for a
wide variety of solutions for
the food, chemical, pharmaceutical,
agricultural and other industries.
Tadbik Systems specializes in providing custom-made
solutions for your packaging lines and designs and
manufactures reliable, cost-effective equipment for
applying pressure sensitive (self-adhesive) labels and
shrink sleeves, as well as a new line of precision
weighing

8. We offer a broad array of
circuitry for RFID and other “smart label”
technology, along with the expertise in
integrating electronics with high-quality labels
to ensure sophisticated labels that look
beautiful and perform beautifully.
Tadbik Advanced Technologies (TAT)
stands at the cutting edge of converting
technology. TAT develop opportunities in the
packaging industry, the company brings the
dream of sophisticated and cost-efficient printed
electronics to life.

9. Our Customers:

10. Retort
Pouches

11. • CLP is a leading manufacturer of flexible packaging
solutions
• Driven by sustainability, technology and innovation
Motivated by in-house ideas and customers’ needs
Established customer tailor made solutions
CLP - VISION

12. CLP - VISION
• Committed to excellence in customer service
Building long term relationships with our customers
• Achieving long term steady growth with Professional and
dedicated employees
• Global presence
Meeting all global quality assurance standards
• Strategic markets –Israel, USA, Europe, Mexico, RSA, Latin
America

13. • Quality Assurance – Platinum award (5):
• ISO 9001-2000, ISO 14000, ISO 18000
• BRC (Category B), HACCP
• 5113 (ISI)
• FDA compliant (food packaging, diagnostics)
• Environment
CLP’S - QA

14. Technology and Processes

15. General
Wipes
Baby wipes
and
Cosmetic wipes
Surface Care
H2H
wipes
Baby wipes –
“commodity”
Cosmetic wipes-
outstanding graphics
Cleaning Wipes (floors,
furniture, windows,
kitchen)
Medical segment –
Alcohol/iodine wipes

16. • Structure – PET/PE
• Advantages
• Quality
• Replaces plastic containers
• Small package, visibility , easy to use, reclosable,
informative, light weight, reduced waste
• Filling machine – Horizontal packaging machine
Baby Wipes

17. Wet Wipes

18. • Facial wipes, nail polish remover, eye glasses
cleaners
• Structure – PET/PE
• Advantages
• High graphics capabilities.
• Replaces plastic and glass containers
• Small package, visibility , easy to use, reclosable,
informative, light weight, reduced waste
• Filling machine – Horizontal and vertical packaging
machines
Cosmetics Wipes

19. Cosmetics

20. Cosmetics Wipes

21. • Good for cleaning furniture, floors, clothes
• Advantages
• minimum layers – maximum performance
• Withstands aggressive liquids (lamination and
inks)
• Replaces plastic containers
• Small package, visibility , easy to use, reclosable,
informative, light weight, reduced waste
• Filling machine – Horizontal packaging machine
Surface Care Wet Wipes

22. Cleaning Wipes

23. -Stain remover Wet Wipes
Supporting Innovation -
stain remover in wipes

24. Cleaning Wipes- paint remover
Supporting Innovation -
Paint remover in wipes

25. Leather Wipes

26. Cleaning Wipes

27. • Sachets for iodine, alcohol and lemon glycerin
• Structures
• Alcohol – PAP/ALU/EX PE
• Iodine – PAP /ALU /PET /EX PE
• Advantages
• Special production processes which can promise long
shelf life and can withstand aggressive materials
• Easy to use by medical staff
• Replaces plastic and glass containers
• Filling machine – Horizontal and vertical packaging
machine
Laminate for Medical (Alcohol wipes(

28. Medical Wipes

29. Sustainability is the capacity to endure .
Sustainable development is development that meets
the needs of the present without compromising the
ability of future generations to meet their own
needs.
• Reduce packaging
• Recyclable packaging
• Biodegradable and compostable packaging
• Renewable packaging
Sustainable development

30. • Paperlike mono-film based on calcium carbonate
or talk and a special seal layer
• Reducing the gauge of PET from 12 micron to
9-10 micron
• Reducing the gauge of PE from 50-60 micron to
40-50 micron
Reduce packaging

31. • Producing laminate from identical raw materials :
• BOPP/CPP
• BOPP/BPP
• Producing laminate from mono-layer for example :
• PP – mono film
• PE – mono film
Recyclable packaging

32. • Traditional plastics are made up of synthetic
polymers
• In fact, over 90% of all plastics produced today
are made from only five polymers: polyethylene,
polyvinyl chloride), polypropylene, polystyrene,
and polyethylene there phthalate)
• However, environmental concerns have increased
interest in green plastics that are made from
biopolymers
Polymers

33. Biopolymers are compounds made by all living
organisms including plants.
For example :
rubber, starch , cellulose , proteins and DNA.
Biopolymers are renewable, sustainable,
and can be carbon neutral.
What are biopolymers?

34. A renewable resource is a natural resource that is
created in the environment faster than it is used up
by people .
Biopolymers are renewable, because they are made
From plant materials which can be grown year on
year indefinitely
Renewable packaging

35. • Biopolymers are biodegradable, and some are also
compostable
• Some biopolymers are biodegradable : they are
broken down into CO2 and water by
microorganisms
• Some of these biodegradable biopolymers are
compostable: they can be put into an industrial
composting process and will break down by 90%
within 6 months (under European Standard EN
13432 2000)
Biopolymers

36. • Biodegradation is a process where something breaks down
into simple compounds as a result of the action of
microorganisms (like bacteria, fungi, or algae)
• Hydro-biodegradable materials are first broken down by
interaction with water (a process call hydrolysis)
• Photo-biodegradable materials are first broken down by
interaction with sunlight (a process call photolysis)
• Oxo-degradable materials created from traditional polymers
and additives and become degradable
Biodegradation

37. Plant Management

38. PRODUCTIONPRODUCTION
PLANT MANAGER
MAINTENANCE DEPT.
FINISHING DEPT.LAMINATION DEPT.PRINTING DEPT.
PLANT ENGINEER PLANNING & CONTROL
FINISHED GOODS
WAREHOUSE
RAW MATERIALS
WAREHOUSE
PRODUCTION
ENGINEERING
LABORATORY

39. PLANT DATA
• PLANT AREA - 24,000 sq. meters
• BUILT AREA - 12,000 sq. meters
• IN-SITE WAREHOUSE - 1,500 sq. meters
• SHDEROT WAREHOUSE - 6,200 sq. meters
• NUMBER OF EMPLOYEES - 270

40. FLEXOGRAPHIC PRESSES
• 8 COLOR CENTRAL IMPRESSION
UTECO + GRAVURE UNIT,1270 mm
(2003)
• 8 COLOR CENTRAL IMPRESSION
W&H 1270 mm (2009)

41. LAMINATION DEPARTMENT
3 DIFFERENT LAMINATION TECHNOLOGIES:
• 3 SOLVENT BASED LAMINATORS.
• 1 SOLVENTLESS LAMINATOR.
• 1 EXTRUDER LAMINATOR.
• 1 HOT MELT COATING MACHINE.

42. FINISHING DEPT. – SLITTERS
• 7 SLITTERS, 4 OF THEM MODELS
1991 – 2010.
• 3 SLITTERS WITH LASER
SCORING CAPABILITIES
(STRAIGHT & SHAPED LINES).

43. FINISHING DEPT. – POUCH
MAKING MACHINES
7 TOTANY MACHINES, 1994
TO 2007 MODELS.
2 MACHINES CAPABLE OF
MAKING POUCHES WITH
ZIPPER,
1 MACHINE FOR SHAPED
POUCHES.
1 W & H MACHINE FOR LARGE
BAGS.
1 SPOUT INSERTION MACHINE.
.

44. CENTRAL LABORATORY
Main equipment :
Gas Chromatograph.
FTIR – Analysis of substrates and materials.
Tensiometers.
Optical density.
MOCON - OTR Analysis.
Micrometer.
Digital Meter.

45. ADDITIONAL ISSUES
1. QUALITY.
2. HACCP – BRC CERTIFICATION.
3. TRACEABILITY.
4. ISO 18000 / 14000.
5. PROCESS CONTROL.

46. DATA QUALITY = PRODUCT QUALITY
SALES Vs. PRODUCTION
“CONTRACT”

47. Quality Concept

48. To fulfill customers requirements and expectations,
in an effective and profitable way, thus creating a
win win situation for both companies
Quality Target

49. The Target is reached by a constant
endeavor to reduce variations
along the supply chain.
Quality Concept

50. • Raw materials
• Production facilities
• Human factors
• Production systems
• Environmental factors
Quality Variation Causes

51. • Human Factor:
1. Prerequisite language and education level
2. On the job training
3. Professional training
4. Adequate salary and benefits
5. Periodic feedback
6. Safe working environment
7. Managerial involvement in major projects
How CLP Copes with Quality Variation

52. • Production System:
1. ISO 9000, 14001, 18000, HACCP, BRC certification
2. Production managed according to Theory of Constraints principles
3. Field laboratories
4. Highly equipped central laboratory
5. BOM and Scheduling software
6. Computerized Data Collection
7. LLI Forecasting System.
8. Full Traceability.
9. Quality plan for major projects.
10. Every major defect is investigated and followed by CAPA procedure.
11. CAPA measures are periodically checked for effectiveness
How CLP Copes with Quality Variation

53. • Environmental factors :
1. Air conditioned production halls
2. Closed, protected production area
3. Regenerative Thermal Oxidation System
4. Solvent retention tracking
5. Solvent recycling
How CLP Copes with Quality Variation

54. • Environmental factors :
1. Air conditioned production halls
2. Closed, protected production area
3. Regenerative Thermal Oxidation System
4. Solvent retention tracking
5. Solvent recycling
How CLP Copes with Quality Variation

55. Quality Control
INTERNAL
LAB
INTERNAL
LAB
CENTRAL
LAB
CENTRAL
LAB
S
SAMPLE
INTERNAL
LAB
S
SAMPLE
S
SAMPLE
S
SAMPLE
RAW MATERIAL
PRINTING LAMINATION FINAL PRODUCT
incoming
storage storage packing
&
shipment

56. Thank you