3. 1.Monit
Material Department
•11B906
2.Bhavesh QCD and Homercile Department
•11B908
3.Vikas
Stores and Inventory Department
•11B916
4.Chaitali
Maintenance Department
•11B9325.
Stewart
HR Officer
•11B940
6.Sorabh
Keg and Can plant Department
•11B942
7.Kaveshna
Brewery Department
•11B944
Departmental 8.Arif
Material handling system
managers •11B953
warehousingsystem
9.Smit
of •10B922
Safety Department
UBL

4.  In the field of management, production and materials
are early management subjects.
 In the competitive structure of the business both show
the importance.
 This can give impact on the profitability of the
companies and even so on the existence of the
companies.

5. About United Breweries
Ltd.
 The firm we have chosen is United Breweries Group
ltd .
 The UB Group was founded by a Scotsman, Thomas
Leishman, in 1857.
 UB group was taken up by Vitthal Mallya in 1947.
 United Breweries Group or UB Group is an
Indian conglomerate company based in Bangalore,
India.
 The company has annual sales of over US$4 billion
and a market capitalization of approximately US$12
billion.
 United Breweries now has greater than a 40%
share of the Indian brewing market with 79
distilleries and bottling units across the world.

6. About United Breweries
Ltd.
 Its core business includes beverages, aviation, electrical and
chemicals.
 The company markets beer under the Kingfisher brand and has
also launched Kingfisher Airlines, an airline service in India, with
international flights operating recently.
 They have 32 breweries in total of which 22 of their own and 12
are on contract basis.
 Recently UB financed a takeover of the spirits business of the
rival Shaw-Wallace company giving it a majority share of India's
spirits business.
 The group owns the Mendocino Brewing Company in the
United States.

7.  It was established on 12th april,1995.
 It was inaugurated by Mr. Vijay Mallya.
 The plant which we visited Is Bombay Brewery Unit
Of United Breweries Ltd. located in MIDC area in the
Raigad district.
 This plant is fully automatic and the software of this
plant is made by Allen and Bradley
 This plant is the largest Brewery in India.
 The size of the plant is 22 acres.
 On the initial stage it should make 1,25,000 cases
per month.
 Now it is making 15,00,000 cases per month.

8. Introduction to the plant
 There are 15 managerial staff.
 35 junior management staff.
 66 permanent workmen
 80 head loaders registered with mathadi org.
 250 contract workmen including security,canteen,bottle
handling.
 In a day the plant manufactures 25,000l of beer in one
batch.
 At an average in a day they manufacture 16 batches.

10. Introduction to the product
 The product we have chosen is kingfisher beer.
 United Breweries is India's largest producer of beer with
a market share of around 55% by volume.
 In Mild beer level of alcohol is uptill 5% and in strong beer level
of alcohol is above 5% and below 8%.
 Kingfisher beer has been awarded with hazardous analysis
critical control point(HACCP) and ISO 9000
 These are quality maintaining organizations.

11. Strong
beer
Mild beer
Types
of
KEG Beer
(Unpasteurize Ultra beer
d Beer)
Draught
beer

12. Ingredients used in making Beer
Yeast for
water
fermentation

14. Separation Process
Crushing
of
Separation
of Barley malt
ungrown
Separation barley Malt
of stones
and metals
Separation
of dust

15. Hot Water
Ketttle
Brewery
Lauter
House Turnel
wort
Whirl pool

16. Process
Brewing
Filtration
Lagering
fermentation
Boiling
Adding
yeast

17. KEG(unpasturised Beer)
 It is stored in steel or
aluminum drum.
 It is the beer that does not go
through the process of
pasteurization.
 It is perishable beer and is
made on demand.
 It is served in Five star hotels
and pubs.

18. DE- Palletizer
Can washer
Can filling
Lead Fixing
Pasteurization
Coding
Box making

19. DE-
palletizer
Bottle
Washer
Bottle
Filling
Cap
Fixing
Pasteurization
Labeling
Bottle
putting in
the box
Sealing
palletizing

20. Raw
Material
Material
management
Packaging
Material

21. Barley Malt
Stored in silo
Each silo has a capacity of 200 metric tonnes
Rice Flakes
Stored at a dry place
Water
MIDC supplies water.
Hops
It is stored in cold storage
Sugar
It is stored in the sugar house

22. Cans are imported from Thailand, UAE and
Singapore.
UB group doesn’t produce bottles but they
obtain second hand bottles from local
scrap dealers
Corrogated boxes are purchased and kept
aside and stored in dry place till come in use.

23. Material Handling system
Before During After KEGs
production production production • Kegs are manually
process process process operated
• RM is automatically • Everything is • There are head
sent by a operated by loaders who load
computerized computerized the cases to the FLI
software. software godowns.
• Only hops and • PM material is
sugar is manually carried by cranes
put into the kettle. to the respective
• For the other plant
process there is no
labour required.

24.  One month in advance a general plan is made
by the corporate office regarding production of
the product.
 They use FIFO method
 After every 10 days 200 metric tons of barley malt
is added in the silo
 Rice & Sugar – They are brought at regular
intervals
 Hops is stored at freezing temperature & bought
at regular intervalsording to .
 Bottles and cans are puchased according
general plan made by the corporate office.

25. •Checking the
Receiving quantity and
materials the products
Sent to the QCD
for testing
•Eg.barley
Stored in the stored in the
reqd. places SILO, HOPS in
cold storage
Automated
software for
transfer of RM.
Packaging
material is stored
in the place of
production.
After production
Process it is
directly moved
by transport to
the FLI godowns

26.  Total maintenance is done
once a week.
 Separate department take
care of it.
 When total maintenance is
done the production process is
stopped for one complete
day.

27. Cleaning
the kettles
Total Checking
Maintenance the bottle
and can
Includes plant
Replacing
the
damaged
parts

28.  The scrap is managed by the homercile department.
 Husk generated in the lauter kettle is sold to the cattle
 Collection of broken glass is recycled
 Gunny bags, empty drums,wooden plates, aluminium sheets
are sold together by calling a tender.

29.  Quality and hygiene are the key elements of the
UB groups’ manufacturing philosophy.
 To this end the Central Scientific Laboratory(CSL)
headquartered at
 Bangalore sets standards for all its breweries.
 Quality Management Systems laid out along the
lines of ISO 9000 are strictly adhered to, controlling
quality at every stage of production.
 Quality of the beer is checked electronically at
the end of each process and the quality of the
final packaged product is manually checked.

30.  The finished goods are
stored in bounded
gowdowns .
 They are FLI godowns.
 The finsihed goods
produced in the plant are
send to 3 godowns.
 KURLA
 Aurangabad
 Panvel

31.  Employees at
packaging units
are provided with
Face Masks,
Helmets,
 Goggles, Gloves,
Gas Mask,
Gumboots

32.  The company
believes that its
Human resources
are its main
important assets
 and therefore,
gives highest priority
to safety and
health of its
employees as
 well as contractors
workmen, including
the environment
management at
work.

33.  It was a memorable
experience.
 We learnt a lot from this
industrial visit.