2009-Tooling-Manual

INDEX
SUGGESTED TOOLING LIST FOR ROUTECH CNC ROUTERS:
Panel processing, MDF with veneer……………………….………………………………………………..…………………………………………………………………………………3
Solid wood, Plywood, Soft plastics, Hard plastics, Solid Surface…….……………………………………………………………………………………….…….…….….4

TOOLING FOR SCMI TECH MACHINING CENTERS:
Tech 80, 95L, Tech 99, 99L, 100S, Pratix 48…..…………………………………………………………………………………………………………..………………………….5

TOOLING FOR MORBIDELLI MACHINING CENTERS:
10+4, 14+6 and 18+6 spindle, 30+8 and 30+10 spindle………………………………………………………………………………………………………....………..6-7

ADDITIONAL TOOLING FOR CNC MACHINING CENTERS…..………………………………………………………………………………..8-11

AGGREGATES FOR CNC MACHINING CENTERS:
ISO 30, HSK63F……………………………………………..……………………………………………………………………….………………..………………………………….………….12

USEFULL TIPS FOR BETTER TOOLING PERFORMANCE…………………………………………………………..……….……..………….….13

COMPLETE LISTING OF ALL EDGEBANDER TOOLS:
K 300, K201, K201HF, K201E Plus, K201S Plus, (Basic 1), …………...........................................................................................14
K500RTE, K500R, K203RMK, K203R……............………………………………………………………...............................................................15-17
K1000R, K208R, Basic2……………………………………………………..….……………………………………………………………………………………………....……………18-19
K2000FRT, S2000R, S2000FRT, S215, S212, (Selecta 12)….……………………………………………………………………………………………....……………18-19
S3000, Level-HD, S222, S220, Selecta 20………………………………………………………………………………………………………………………….…….……….20-21
Idimatic……………………………………………………………………………………………………………………………………………………………………………………….…………22-23
Activa, Stefani 1, IDM LEVEL HD-R4, 68 FLEX..………………………………………………………………………………………………………………………………..………24
End trim blades………………………………………….……………………………………………………………………..…………………………………………………………….………...25
B4L, B5L, Selecta A, Selecta B, Selecta C, IDM 34/5, IDM 49/5, IDM 66/20, TRIM 60, PRATIKA, M80T Contour Edgebander……...…..26

MOULDER TOOLING:
Superset NT with HSK85……………………………………………………………………………………………………………………………………………………….………….……….25
Topset Master, Superset……………………………..…………………………………….…………………………………………….………………………………………………………..26
Compact-23, Sintex, :…………………………………………………………………………………………………………………………………………………………………………………27

DMC-CHRONOSAND, DMC-MASTERBRUSH:…………………………………………………………………………………………………………27

SPARE INSERT KNIVES:……………………………………………………………………………………………………………………..…………...28

SAWBLADES FOR GABBIANI PANEL SAWS:
Prima N, Sigma Impact K, Sigma 65, 85, 90, 105, 115, Galaxy 125D, AXIOMA, Galaxy 140, Alfa 32, 45, Delta 38, Z32, Z45 …..….29

SAWBLADES FOR CUTTING PLASTICS ON GABBIANI PANEL SAWS:
Sigma 65, Sigma 85 KC, Sigma 90, Sigma 105, Sigma 115, Sigma 120, Galaxy 115, Galaxy 140…………………………….………………...……29

CLASSICAL/STANDARD MACHINERY:
F410, F520, FS350, Formula SP1, S520, S630....……………………………………………….………………………………………………………………………..………..31
M2, M3…………………………………………………………………………………………………………….……………………………………………………………………..….…...…………31
Linetech, Startech…………………….........………………………………………………………………….........................................….………….….……..….…....32
SC2, SC2W, SC3, SC3W, SC4WS……………………..……………………………………………………………………………………………….……..……………………..…….…32
Formula S1, SI12SW, SI150, SI320, SI3200, SI3800…………………................................................................……...…….……….........32
S300W, SI12, SI315WS....................................................................................................................................…….….….…..32
Formula S30, S35, S40, Hydro 3200, SI16WA, SI16N……………………………………………...................………………………….………….…….……………32
SI300, SI300S, SI350N, SI400E, SI450E…………………………………………………………………......................................……………………….…………32
R32-RESAW………………………………………………………………………………………………….………………………………………………………………...…………………….…..32
Sawblades for all sliding table saws…………………….…………..………….……………………………………………………..…………………….……………………….…….33

MISCELLANEOUS ITEMS:……………………………………………………………………………………………………………………………..34-38

CUSTOM TOOLING ENQUIRY SHEET…………………………………………………………………………………………………………..………39

Page 2

ROUTECH

SUGGESTED CNC TOOLING FOR PANEL PROCESSING:
Qty Part Number Diam.xCLxOal Description Price
2 ea. 99-601630-2795 1/2x7/8x3” Z=2 mortise compression bit $108.00 ea.
5 ea. 99-572800-2795 1/4x7/8x2-1/2” Z=2 dn-cut spiral bit $29.00 ea.
5 ea. 99-60123M-2795 3/8x7/8x3" MW Z=2 mortise compression max-life bit $78.00 ea.
5 ea. 99-121312-0578 1/2x1x3" (130034765) Z=2 Fine finish compression bit $149.00 ea.
1 ea. 99-000339-0578 80 mm, Z=3, S=3/4” Spoil Board Surfacing Insert Bit $305.00 ea.
1 ea. T1030 Insert knives 12x12x1,5 (Box of 10) $45.00 box

SUGGESTED CNC TOOLING FOR CUTTING MDF WITH VENEER:
1 ea. XX-091298-0578 12x24xSHRINK FIT HSK63F Z3 DIAMOND Router Bit $950.00 ea.
1 ea. XX-091299-0578 12x30xSHRINK FIT HSK63F Z3 DIAMOND Router Bit $1150.00 ea.
1 ea. 99-122512-0659 1/2x1” S=1/2” Z=1 Diamond Router Bit $256.00 ea.
5 ea. 99-121312-0578 1/2x1x3" Z=2 Fine finish compression bit $149.00 ea.
5 ea. 99-60163C-2795 1/2x7/8x3" Z=2 Compression chipbreaker bit $124.00 ea.
1 ea. 99-000339-0578 80 mm, Z=3, S=3/4” Spoil Board Surfacing Insert Bit $305.00ea.

18 Spindles Drilling unit (5L+7R vertical & 3L+3R horizontal)
5 ea. 50-00033-67200 5x27x57,5 S=10 LH Dowel Drill Bits $14.00 ea.
7 ea. 50-00033-67300 5x27x57,5 S=10 RH Dowel Drill Bits $14.00 ea.
5 ea. 50-00033-08150 M10 LH Adapters for vertical drill bits $21.00 ea.
7 ea. 50-00033-08200 M10 RH Adapters for vertical drill bits $21.00 ea.
3 ea. 50-00033-08800 M8 LH Adapters for horizontal drill bits $21.00 ea.
3 ea. 50-00033-08900 M8 RH Adapters for horizontal drill bits $21.00 ea.

9 Spindles Drilling unit (3L + 2R vertical & 1+1/1+1horizontal)
3 ea. 50-00033-08150 M10 LH Adapters for vertical drill bits $21.00 ea.
2 ea. 50-00033-08200 M10 RH Adapters for vertical drill bits $21.00 ea.
2 ea. 50-00033-08800 M8 LH Adapters for horizontal drill bits $21.00 ea.
2 ea. 50-00033-08900 M8 RH Adapters for horizontal drill bits $21.00 ea.

CLEANING SUPPLIES:
1 ea. 99-007835-0010 CRC TEFLUB dry spray for Toolholders, collets, etc. $17.10 ea.
1 ea. 0002400035C Kluber Lusin Lub oily spray for spindles $53.50 ea.
1 ea. 99-004211-1224 Grease for Routers CENTOPLEX 1 #020123-591 $49.50 ea.
1 ea. 99-332100-2795 Rust free Stain remover & T-9 steel protector $40.00 ea.
1 ea. 99-332500-2795 ER32/ER40 Collet brush kit $45.00 ea.

TOOL MOUNTING/MEASURING DEVICES
1 ea. 99-77777-0659 Tool Presetter with HSK63F insert $8500.00 ea.
1 ea. 99-77778-0659 Tool Set-up fixture for HSK63F Toolholders $715.00 ea.
1 ea. 99-079000-0578 Tool Set-up fixture for SK 30 Toolholders $715.00 ea.
1 ea. 99-77779-0659 Tool Set-up fixture for ISO 30 Toolholders $715.00 ea.
1 ea. 99-77779-3749 Tool Set-up fixture for aggregates with HSK63F $1189.00 ea.
1 ea. 99-348010-2795 Torque Wrench 30-150 FT/LBS L=16.5" set at 92 ft/lbs NEW ITEM $467.00 ea.
1 ea. 99-348540-2795 ER32 spanner for Torque wrench NEW ITEM $58.00 ea.
1 ea. 99-348550-2795 ER40 spanner for Torque wrench NEW ITEM $67.00 ea
1 ea. 2736237424A Rectifying Rod HSK63F for Prisma head (5-axes Routers) $582.00 ea.

99-77778-0659 99-77777-0659

Due to fluctuations in Currency exchange rates, pricing may be adjusted without advanced notice!

Page 3

ROUTECH

SUGGESTED CNC TOOLING FOR CUTTING SOLID WOOD:

2 ea. 99-600530-2795 1/2x1-1/8x3-1/2” Z=3 up-cut chipbreaker bit, Low Helix $159.00 ea.
2 ea. 99-602490-2795 1/2x1-1/8x3-1/2” Z=3 up-cut finisher bit, Low Helix $108.00 ea.
2 ea. 99-602500-2795 1/2x1-1/8x3-1/2” Z=3 dn-cut finisher bit, Low Helix $108.00 ea.
3 ea. 99-523670-2795 1/2x2-1/8x4” Z=2 up-cut finisher bit $113.00 ea.
3 ea. 99-603150-2795 1/2x2-1/8x4” Z=2 up-cut chipbreaker bit $141.00 ea.
2 ea. 99-600900-2795 5/8x2x4-1/2" Z=3 lock mortise bit $395.00 ea.
2 ea. 99-038748-0578 3/4x3x5" Z=3 up-cut finish spiral bit $222.00 ea.
3 ea. 99-600750-2795 18x60x120 S=18 Z=3 up-cut chipbreaker bit, Low Helix $286.00 ea.
3 ea. 99-604790-2795 18x60x120 S=18 Z=3 up-cut finisher bit, Low Helix $286.00 ea.
2 ea. 99-601212-0659 60º S=1/2” TCT-Engraving Tool $56.00 ea

SUGGESTED CNC TOOLING FOR CUTTING PLYWOOD:
5 ea. 99-60163C-2795 1/2x7/8x3" Z=2 Compression chipbreaker bit $124.00 ea.
4 ea. 99-573600-2795 1/2x1-1/8x3-1/2” Z=2 dn-cut bit $85.00 ea.
2 ea. 99-572800-2795 1/4x7/8x2-1/2” Z=2 dn-cut spiral bit $29.00 ea.

SUGGESTED CNC TOOLING FOR CUTTING SOFT PLASTICS:
4 ea. 99-637760-2795 1/4x1-1/4x3” Z=1 O-Flute up-cut bit $35.00 ea.
4 ea. 99-627760-2795 1/4x1-1/4x3” Z=1 O-Flute dn-cut bit $34.00 ea.
4 ea. 99-637500-2795 1/16x1/4x2" Sh=1/4” Z=1 O-Flute up-cut smooth finish bit $31.00 ea.
4 ea. 99-610810-2795 1/4x3/8x2-1/2" Z=1 O-Flute straight bit $33.00 ea.
4 ea. 99-637750-2795 1/4x3/4x2-1/2" Z=1 O-Flute up-cut bit $34.00 ea.

SUGGESTED CNC TOOLING FOR CUTTING HARD PLASTICS:
4 ea. 99-637260-2795 1/4x1-1/4x3” Z=1 O-Flute up-cut bit $33.00 ea.
4 ea. 99-627260-2795 1/4x1-1/4x3” Z=1 O-Flute dn-cut bit $33.00 ea.
4 ea. 99-526500-2795 1/2x1-1/8x3-1/2” Z=2 up-cut bit $83.00 ea.
4 ea. 99-637500-2795 1/16x1/4x2" S=1/4” Z=1 O-Flute up-cut smooth finish bit $31.00 ea.
4 ea. 99-637240-2795 1/4x3/8x2" Z=1 O-Flute up-cut bit $28.00 ea.
4 ea. 99-602490-2795 1/2x1-1/8x3-1/2" Z=3 up-cut bit $108.00 ea.
1 ea. 99-119920-0578 Vari-Angle Router bit 100x40 S=20 mm, Z=2 $1085.00 ea.
1 ea. 99-005085-0578 Insert knives 40x12x1,5 (Box of 10) $57.00 box

SUGGESTED CNC TOOLING FOR CUTTING SOLID SURFACE:
2 ea. 99-602410-2795 1/4x7/8x3” Z=3 up-cut low helix $65.00 ea.
2 ea. 99-602530-2795 1/2x1-5/8x4” Z=3 up-cut Edge finisher bit $132.00 ea.
2 ea. 99-602510-2795 1/2x2-1/8x4-1/2" Z=3 up-cut Edge finisher bit $152.00 ea.
2 ea. 99-637330-2795 1/2x1-1/8x3" Z=1 up-cut spiral bit $51.00 ea.


Page 4

Tooling listing for SCMI TECH Machining Centers

Tech 80, 80 PLUS NBM, 95L:
Qty Part Number Description Diam.xCLxOal Price
5 ea. 50-00033-08150 Drill Bit Adapters M10-Thread LH $21.00 ea.
5 ea. 50-00033-08200 Drill Bit Adapters M10-Thread RH $21.00 ea.
3 ea. T2902 Dowel Drill Bits 5x35x70 S=10 RH $20.00 ea.
3 ea. T2903 Dowel Drill Bits 5x35x70 S=10 LH $20.00 ea.
2 ea. 50-00035-20400 Dowel Drill Bits 8x40x78 M10-Thread LH $46.00 ea.
2 ea. 50-00035-20500 Dowel Drill Bits 8x40x78 M10-Thread RH $46.00 ea.
1 ea. 99-001365-0578 Grooving Saw 150x6,35x30 Z=12 $206.00 ea.
1 ea. 0000410126D ER32 Collet ½” $53.00 ea.
1 ea. 99-000339-0578 D=80 mm, Z=3, S=3/4” Spoil Board Surfacing Insert Bit $305.00 ea.

Tech 99, 99L, 99H:
1 ea. 0000410120A ER32 Collet ¼” $53.00 ea.
3 ea. 0000410126D ER32 Collet ½” $53.00 ea.

Tech 100S:
1 ea. 0000410120A ER32 Collet ¼” $53.00 ea.
3 ea. 0000410126D ER32 Collet ½” $53.00 ea.

SCM Pratix 48:
5 ea. 99-572800-2795 1/4x7/8x2-1/2” Z=2 dn-cut bit $29.00 ea.
5 ea. 99-573600-2795 1/2x1-1/8x3-1/2” Z=2 dn-cut bit $85.00 ea.
1 ea. 99-77778-0659 Tool Set-up fixture for HSK Toolholders $715.00 ea.


ER32collet boring bit adapter HSK63F for router bits boring bit adapter ER32 collet

Page 5

Tooling listing for MORBIDELLI Machining Centers

All Models with: 10 Vertical + 4 (1+1 & 1+1) Horizontal spindles
2 ea. 50-00033-68200 Dowel Drill Bits 8x25x57 S=10 LH $15.00 ea.
2 ea. 50-00033-68300 Dowel Drill Bits 8x25x57 S=10 RH $15.00 ea.

10 ea. 50-00033-08150 Drill Bit Adapters M10-Thread LH $21.00ea.



QUICK CHANGE ADAPTERS FOR CNC MACHINING CENTERS

99-033100-0578 Quick change adapter LH $67.00 ea.
99-033101-0578 Quick change adapter RH $67.00 ea.
99-115522-0578 Fitting tool for installation (1 per machine needed) $10.50 ea.
99-007408-0578 Spare set screw $3.05 ea.
99-115521-0578 Dust cover for adapters when not in use $5.25 ea.

NEW PRODUCT – DUST EATING AEROTECH TOOL

99-137351-0177 ½”x27/32”xHSK63F with Kit AER-11AK+FSW03 – complete unit $2275.00 ea.
99-137360-0177 Spare DIA-Router bit ½”x27/32” Z3 FSW03 $875.00 ea.
99-137352-0177 ½”x19/32”xHSK63F with Kit AER-11AK+FSW03 – complete unit $2186.00 ea.
99-137361-0177 Spare DIA-Router bit ½”x19/32” Z3 FSW03 $786.00 ea.


Page 6

Tooling listing for MORBIDELLI Machining Centers


Additional items available for Point to Point Machining Centers:
Part Number Description Dimension Price
1023336590G Tool Holder ISO 30 – RH for ER32 collets $335.50 ea.
0323336676F Clamping nut for ISO30 – RH for ER32 collets $94.25 ea.
1087600312D Tool Holder ISO 30 – LH for ER32 collets $335.50 ea.
0000411002B Clamping nut for ISO30 – LH for ER32 collets $94.25 ea.
1036237408A Tool Holder HSK63F – RH/LH for ER32 collets $335.50 ea.
99-355021-0659 Clamping nut for HSK63F for ER32 collets $94.25 ea.
1036237401E Tool Holder HSK 63 F – RH/LH for ER40 collets $399.50 ea.
0336237702L Clamping nut for HSK63F for ER40 collets $143.00 ea.
0000410126D ER32 Collet ½” $53.00 ea.
0000410120A ER32 Collet ¼” $53.00 ea.
0000410133H ER32 Collet ¾” $53.00 ea.
0002332016A Tool Holder MKII (Tech 95) for ER32 collets $305.00 ea.
99-121312-0578 Spiral Compression Finishing Bit ½”x1”x3-1/2” Z=2 $149.00 ea.
99-601770-2795 Spiral Compression Mortise Bit ½”x1-1/8”x3-1/2” Z=2 $143.00 ea.
99-60163M-2795 1/2x7/8x3" MW Z=2 mortise compression max-life bit $97.00 ea.
99-020269-0578 Grooving Saw 150x2,5x30 Z=12 $131.00 ea.
99-001365-0578 Grooving Saw 150x6,35x30 Z=12 (1/4”) $206.00 ea.
99-020163-0578 Grooving Saw 150x10x30 Z=12 $206.00 ea.
0000304181A Set screw for Adapters M6x5 (005836) $3.05 ea.
99-000339-0578 D=80 mm, Z=3, S=3/4” Spoil Board Surfacing Insert Bit $305.00 ea.
T1030 Insert knives 12x12x1,5 (Box of 10) $45.00 box
99-006225-0578 Spare screw M4x6 for Spoil Board Surfacing Insert Bit $4.00 ea.
0000630055L Rubber Air-Stop (Gasketing) 4 mm $2.64 meter
0000630003L Rubber Air-Stop (Gasketing) 6 mm $2.56 meter
99-001154-2000 Rubber Air-Stop (Gasketing) 7 mm $1.05 per foot
0000630007H Rubber Air-Stop (Gasketing) 8 mm $1.55 meter

99-470200-2795 7/8 x 2-1/2” S=1/2” Z=2 Bead Profile – Stile bit $62.00 ea.
99-470400-2795 1-1/4x2-1/2” S=1/2” Z=2 Traditional Profile – Stile bit $68.00 ea.
99-470600-2795 1-1/4x2-1/2” S=1/2” Z=2 Ogee Profile – Stile bit $68.00 ea.
99-470800-2795 1-1/4x2-1/2” S=1/2” Z=2 Straight Profile – Stile bit $68.00 ea.
99-471000-2795 1-1/2x2-1/2” S=1/2” Z=2 Cove Profile – Panel bit $97.00 ea.
99-471200-2795 1-1/2x2-1/2” S=1/2” Z=2 Straight Profile – Panel bit $97.00 ea.
99-471400-2795 1-1/2x2-1/2” S=1/2” Z=2 Ogee Profile – Panel bit $97.00 ea.
99-572800-0578 1/4x2-1/2” S=1/4” Z=2 down cut spiral bit for cleaning corners $29.00 ea.


Page 7

ADDITIONAL TOOLING FOR CNC ROUTERS & MACHINING CENTERS
Part Number Diam.xCLxOal Description Price
99-640000-2795 1/16x1/4x2 S=1/8” Z=1 dn-cut spiral bit $31.00 ea.
99-629020-2795 2x1-1/4x2-3/4" S=2mm Z=2 dn-cut O-flute bit $30.00 ea.
99-638540-2795 2x1-1/4x2-3/4" S=6mm Z=1 up-cut finish bit (Plastic-soft) $34.00 ea.
99-612400-2795 1/8x1/2x2” S=1/4" Z=1 straight bit $33.00 ea.
99-610400-2795 1/8x1/2x2” S=1/4" Z=2 straight bit $33.00 ea.
99-562400-2795 1/8x1/2x2” S=1/4" Z=2 straight wood bit $25.00 ea.
99-52240B-2795 1/8x1/2x2” S=1/4" Z=2 up-cut ball nose spiral bit $45.00 ea.
99-5224BL-2795 1/8x1/2x3" S=1/4” Z=2 up-cut ball nose spiral bit $55.00 ea.
99-590400-2795 1/8x1/2x2” S=1/4" Z=3 dn-cut bit (Phenolic) $32.00 ea.
99-637620-2795 1/8x1/2x2” S=1/4” Z=1 O-flute up-cut bit (Plastic-soft) $28.00 ea.
99-637100-2795 1/8x1/4x2” S=1/4” Z=1 O-flute up-cut bit (Plastic-hard) $29.00 ea.
99-637120-2795 1/8x1/2x2” S=1/4” Z=1 O-flute up-cut bit (Plastic-hard) $29.00 ea.
99-572400-2795 1/8x1/2x2" S=1/4” Z=2 dn-cut spiral bit $31.00 ea.
99-572440-2795 1/8x1/2x2" S=1/8” Z=2 dn-cut spiral bit $25.00 ea.
99-601020-2795 1/8x3/8x2-1/2" S=1/4” Z=1 compression spiral bit $59.00 ea.
99-663080-2795 1/8x1/4x2” S=1/4” Z=2 R=3/8” Round bottom bit (Plastic) $35.00 ea.
99-636110-2795 5/32x5/16x2" S=3/16" Z=1 O-flute up-cut bit $36.00 ea.
99-524110-2795 5x20x64 S=6 Z=2 dn-cut spiral bit $28.00 ea.
99-640180-2795 3/16x5/8x2” Z=1 S=1/4” dn-cut spiral bit $43.00 ea.
99-572700-2795 7/32x3/4x2-1/2" Z=2 dn-cut spiral bit $27.00 ea.
99-384400-2795 6x16x64 S=6 Z=2 round bottom bit $38.00 ea.
99-636200-2795 1/4x3/8x2” Z=1 O-Flute up-cut bit (Aluminium) $42.00 ea.
99-636220-2795 1/4x3/4x2-1/2” Z=1 O-Flute up-cut bit (Aluminium) $42.00 ea.
99-520800-2795 1/4x3/4x2-1/2” Z=2 up-cut bit (Aluminium) $36.00 ea.
99-522800-2795 1/4x7/8x2-1/2” Z=2 up-cut finish spiral bit $25.00 ea.
99-52280B-2795 1/4x7/8x2-1/2” Z=2 up-cut ball nose spiral bit $43.00 ea.
99-602410-2795 1/4x7/8x3” Z=3 up-cut low helix (Solid surface) $65.00 ea.
99-637750-2795 1/4x3/4x2-1/2" Z=1 O-Flute up-cut bit (Plastic) $34.00 ea.
99-526240-2795 1/4x3/4x2-1/2" Z=2 O-Flute up-cut bit (Plastic) $34.00 ea.
99-637760-2795 1/4x1-1/4x3” Z=1 O-Flute up-cut bit (Plastic) $35.00 ea.
99-610810-2795 1/4x3/8x2-1/2” Z=1 O-Flute dn-cut bit (Plastic) $33.00 ea.
99-627760-2795 1/4x1-1/4x3” Z=1 O-Flute dn-cut bit (Plastic) $34.00 ea.
99-626200-2795 1/4x3/8x2” Z=1 O-Flute dn-cut bit (Aluminium) $42.00 ea.
99-570800-2795 1/4x3/4x2-1/2” Z=2 dn-cut (Aluminium) $33.00 ea.
99-572800-2795 1/4x7/8x2-1/2” Z=2 dn-cut spiral bit $29.00 ea.
99-572850-2795 1/4x1x2-1/2” Z=2 dn-cut spiral bit $31.00 ea.
99-627260-2795 1/4x1-1/4x3” Z=1 O-Flute dn-cut bit (Plastic) $33.00 ea.
99-637260-2795 1/4x1-1/4x3” Z=1 O-Flute up-cut bit (Plastic) $33.00 ea.
99-601100-2795 1/4x7/8x2-1/2" Z=1 compression spiral bit $72.00 ea.
99-601120-2795 1/4x7/8x2-1/2" Z=2 compression spiral bit $84.00 ea.
99-601110-2795 1/4x7/8x2-1/2" Z=1 mortise compression bit $72.00 ea.
99-660930-2795 1/4x3/8x2-1/2” Z=2 R=3/16” edge rounding bit (Plastic) $58.00 ea.
99-385200-2795 1/4x3/4x2” Z=2 Round bottom bit $43.00 ea.
99-660820-2795 1/4x3/8x2-1/2" Z=1 R=1/8 Edge finisher bit (Plastic) $47.00 ea.
99-572900-2795 9/32x1x2-1/2" S=5/16" Z=2 dn-cut spiral bit $46.00 ea.
99-573000-2795 5/16x1x1-1/2" S=5/16” Z=2 dn-cut spiral bit $48.00 ea.
99-574140-2795 8x25x64 S=8mm Z=2 dn-cut spiral bit $47.00 ea.
99-639440-2795 8x25x64 S=8mm Z=1 O-flute up-cut bit (Aluminium) $65.00 ea.
99-523180-2795 3/8x1x3" Z=2 up-cut finish bit $36.00 ea.
99-523250-2795 3/8x1-1/4x3" Z=2 up-cut spiral bit $47.00 ea.
99-636250-2795 3/8x1x3" Z=1 up-cut spiral bit (Aluminium) $67.00 ea.
99-521200-2795 3/8x7/8x2-1/2” Z=2 up-cut spiral bit (Solid surface) $46.00 ea.
99-526380-2795 3/8x1x3" Z=2 O-flute up-cut bit $55.00 ea.
99-52320B-2795 3/8x1x3" Z=2 up-cut ball nose spiral bit $63.00 ea.
99-602450-2795 3/8x1-1/8x3" Z=3 up-cut low helix bit (Plastic) $88.00 ea.
99-637830-2795 3/8x1-1/8x3" Z=1 O-flute up-cut bit (Plastic) $51.00 ea.
99-626250-2795 3/8x1x3" Z=1 dn-cut spiral bit (Aluminium) $67.00 ea.
99-573250-2795 3/8x1-1/4x3" Z=2 dn-cut spiral bit $45.00 ea.
99-571200-2795 3/8x7/8x2-1/2" Z=2 dn-cut spiral bit (Solid surface) $47.00 ea.
99-601200-2795 3/8x7/8x3” RH Z=1 compression spiral bit $80.00 ea.
99-60120L-2795 3/8x7/8x3” LH Z=1 compression spiral bit $121.00 ea.
99-601250-2795 3/8x1-1/8x3" Z=3 compression spiral bit $123.00 ea.
99-601210-2795 3/8x7/8x3” Z=1 mortise compression spiral bit $87.00 ea.
99-601230-2795 3/8x7/8x3" Z=2 mortise compression spiral bit $94.00 ea.


Page 8

99-60123C-2795 3/8x7/8x3" Z=2 mortise compression chipbreaker bit $112.00 ea.
99-601260-2795 3/8x1-1/8x3" Z=3 mortise compression spiral bit $110.00 ea.
99-60123M-2795 3/8x7/8x3" MW Z=2 mortise compression max-life bit $78.00 ea.
99-661200-2795 3/8x3/8x2-1/2" Z=2 R=1/8" edge rounding bit (Plastic) $76.00 ea.
99-661220-2795 3/8x3/8x2-1/2" Z=2 R=1/4" edge rounding bit (Plastic) $76.00 ea.
99-661230-2795 3/8x1/2x2-1/2" Z=2 R=3/8” edge rounding bit (Plastic) $82.00 ea.
99-601370-2795 10x35x70 S=10 mm Z=2 compression spiral bit $135.00 ea.
99-140500-2795 1/2x2-1/2x5-1/2” Z=1 up-cut HSS spiral bit $43.00 ea.
99-637330-2795 1/2x1-1/8x3" Z=1 up-cut spiral bit (Solid surface) $51.00 ea.
99-523650-2795 1/2x1-5/8x3-1/2" Z=2 up-cut spiral bit $83.00 ea.
99-523670-2795 1/2x2-1/8x4" Z=2 up-cut finish bit $113.00 ea.
99-523600-2795 1/2x1-1/8x3" Z=2 up-cut finish bit $69.00 ea.
99-600050-2795 1/2x1-1/8x3-1/2” Z=3 up-cut chipbreaker spiral bit $148.00 ea.
99-603130-2795 1/2x1-5/8x3-1/2" Z=2 up-cut chipbreaker spiral bit $128.00 ea.
99-602490-2795 1/2x1-1/8x3-1/2" Z=3 up-cut finish bit $108.00 ea.
99-52360B-2795 1/2x1-1/8x3" Z=2 up-cut Ball nose bit $118.00 ea.
99-5236BL-2795 1/2x1-1/2x5" Z=2 up-cut Ball nose bit $127.00ea.
99-150500-2795 1/2x2-1/2x5-1/2” Z=1 dn-cut HSS spiral bit $36.00 ea.
99-603140-2795 1/2x1-5/8x3-1/2" Z=2 dn-cut chipbreaker spiral bit $128.00 ea.
99-603520-2795 1/2x1-5/8x3-1/2" Z=3 dn-cut chipbreaker spiral bit $136.00 ea.
99-576510-2795 1/2x1-1/8x3-1/2” Z=2 dn-cut spiral bit $84.00 ea.
99-573670-2795 1/2x2-1/8x4" Z=2 dn-cut spiral bit $81.00 ea.
99-602500-2795 1/2x1-1/8x3-1/2” Z=3 dn-cut finish spiral bit $108.00 ea.
99-601650-2795 1/2x1-5/8x3-1/2 Z=1 compression spiral bit $115.00 ea.
99-60165L-2795 1/2x1-5/8x3-1/2 LH Z=1 compression spiral bit $155.75 ea.
99-60162H-2795 1/2x1x3" Z=1 compression spiral bit $107.00 ea.
99-601640-2795 1/2x1x3” Z=2 compression spiral bit $111.00 ea.
99-60164C-2795 1/2x1x3" Z=2 compression chipbreaker bit $124.00 ea.
99-601690-2795 1/2x1-1/8x3” Z=2 compression spiral bit $108.00 ea.
99-121312-0578 1/2x1x3" (130034765) Z=2 Fine finish compression bit $149.00 ea.
99-36427-0578 1/2x1-1/2x3-1/2" Z=2 compression spiral bit $130.00 ea.
99-60172C-2795 1/2x1-5/8x4” Z=2 compression chipbreaker spiral bit $145.00 ea.
99-38702-0578 1/2x1-3/4x3-3/4" Z=2 compression spiral bit $188.00 ea.
99-601610-2795 1/2x7/8x2-1/2” Z=1 mortise compression spiral bit $107.00 ea.
99-601630-2795 1/2x7/8x3” Z=2 mortise compression spiral bit $108.00 ea.
99-60163C-2795 1/2x7/8"x3" Z=2 mortise compression chipbreaker bit $124.00 ea.
99-60163M-2795 1/2x7/8x3" MW Z=2 mortise compression max life bit $97.00 ea.
99-60169M-2795 1/2x1-1/8x3" MW Z=2 compression max life bit $90.75 ea.
99-60169C-2795 1/2x1-1/8x3” Z=2 compression chipbreaker bit $130.00 ea.
99-601730-2795 1/2x1-3/8x3-1/2" Z=2 mortise compression spiral bit $123.00 ea.
99-601770-2795 1/2x1-3/8x3-1/2” Z=3 mortise compression spiral bit $143.00 ea.
99-606640-2795 1/2x1x3” Z=2+2 rough/finish compression bit $199.00 ea.
99-606690-2795 1/2x1-1/8x3-1/2” Z=2+2 rough/finish compression bit $180.00 ea.
99-135300-2795 1/2x1-1/4"x2-3/4" Z=1+1 opposite shear straight bit $55.00 ea.
99-480720-2795 1/2x1x2-1/2" Z=2 straight bit (Plastic) $32.00 ea.
99-566500-2795 1/2x1x3” Z=2 O-flute straight bit (Plastic) $80.00 ea.
99-602530-2795 1/2x1-5/8x4” Z=3 up-cut Edge finisher bit (Solid surface) $132.00 ea.
99-487070-2795 1/2x1x3-1/4" Z=2 straight bit for (MDF) $54.00 ea.
99-487020-2795 1/2x1-1/4x3-1/4" Z=2 straight bit for (MDF) $56.00 ea.
99-487080-2795 1/2x2x4-3/8" Z=2 straight bit for (MDF) $64.00 ea.
99-602510-2795 1/2x2-1/8x4-1/2" Z=3 up-cut Edge finisher bit (Solid surface) $152.00 ea.
99-661620-2795 1/2x3/8x3" Z=2 R=1/4" Edge rounding bit (Plastic) $117.00 ea.
99-661610-2795 1/2x3/8x3" Z=2 R=3/16" Edge rounding bit (Plastic) $117.00 ea.
99-663260-2795 1/2x7/8x3" Z=2 up-cut Bottom surfacing bit (Plastic) $92.00 ea.
99-661630-2795 1/2x5/8x3" Z=2 R=1/2” Edge Rounding bit (Plastic) $112.00 ea.
99-386100-2795 1/2x11/32x2" Z=2 S=1/4 Round bottom bit (Plastic) $34.00 ea.
99-376100-2795 1/2x13/32x1-25/32” Z=2 S=1/4 V-bottom bit (Plastic) $25.00 ea.


ER32collet boring bit adapter HSK63F for router bits boring bit adapter ER32 collet

Page 9


99-574200-2795 14x50x88 S=14mm Z=2 dn-cut spiral bit $142.00 ea.
99-600900-2795 5/8x2x6-1/2" Z=3 lock mortise bit $395.00 ea.
99-600750-2795 18x60x120 S=18 Z=3 up-cut roughing bit $286.00 ea.
99-604790-2795 18x60x120 S=18 Z=3 up-cut finishing bit $286.00 ea.
99-603250-2795 3/4x2-1/8x4" Z=2 up-cut chipbreaker bit $281.00 ea.
99-600710-2795 3/4x2-1/8x5” Z=3 up-cut chipbreaker bit $330.00 ea.
99-600730-2795 3/4x1-5/8x4” Z=3 up-cut chipbreaker bit $307.00 ea.
99-404120-2795 3/4x2x4" Z=2 up-cut HSS bit $78.00 ea.
99-600190-2795 3/4x2-1/8x5” Z=3 up-cut roughing spiral bit $293.00 ea.
99-603730-2795 3/4x2-1/4x5 Z=3 up-cut chipbreaker bit $295.00 ea.
99-038748-0578 3/4x3x5" Z=3 up-cut finish spiral bit $222.00 ea.
99-603750-2795 3/4x3-1/8x6" Z=3 up-cut chipbreaker bit $453.00 ea.
99-602770-2795 3/4x3-1/8x6" Z=3 up-cut finish spiral bit $303.00 ea.
99-573900-2795 3/4x1-5/8x4" Z=2 dn-cut bit $232.00 ea.
99-600170-2795 3/4x1-5/8x4" Z=3 dn-cut chipbreaker bit $300.00 ea.
99-600740-2795 3/4x1-5/8x4" Z=3 dn-cut low helix chipbreaker bit $285.00 ea.
99-573950-2795 3/4x2-1/8x4” Z=2 dn-cut finish spiral bit $216.00 ea
99-602720-2795 3/4x2-1/8x5” Z=3 dn-cut finish spiral bit (Plastic) $278.00 ea.
99-603740-2795 3/4x3-1/8x6" Z=3 dn-cut chipbreaker bit $473.00 ea.
99-602780-2795 3/4x3-1/8x6" Z=3 dn-cut finish spiral bit $303.00 ea.
99-60196C-2795 3/4x1-7/8x4” Z=2 compression chipbreaker bit $350.00 ea.
99-601980-2795 3/4x2-1/2x5-1/2” Z=2 compression spiral bit $341.00 ea.
99-606980-2795 3/4x2-1/2x5-1/2" Z=4 compression chipbreaker bit $541.00 ea.
99-602710-2795 3/4x2-1/8x5" Z=3 Edge finisher bit (Plastic) $312.00 ea.
99-386300-2795 3/4x1/2x2-1/8" Z=2 S=1/4 Round bottom bit (Plastic) $42.00 ea.
99-376200-2795 3/4x1/2x2-1/8" Z=2 S=1/2 V-bottom bit (Plastic) $57.00 ea.
99-574260-2795 20x60x120 Z=2 dn-cut finish spiral bit $293.00 ea.
99-481000-2795 1x1-1/4x2-3/4" Z=2 Straight bit (Plastic) $50.00 ea.
99-376300-2795 1x27/32x2-27/32" Z=2 V-Bottom router bit (Plastic) $65.00 ea.
99-420700-2795 R=1/2" S=1/2 Corner Round profile bit $78.00 ea.
99-421500-2795 R=1" S=1/2" Corner Round profile bit $196.00 ea.
99-601212-0659 60º S=1/2” Engraving Tool $56.00 ea.
99-760580-0659 90º S=1/2" Engraving Tool $70.00 ea.
99-122512-0659 1/2x1” S=1/2” Diamond Router Bit $256.00 ea.
99-681219-0659 3/4x2” S=3/4” Diamond Router Bit $676.50 ea.
99-681310-0659 35/9,5x6,35x59 RH Z=2+1 S=1/2" Diamond T-Slot Router Bit $616.00 ea.
99-681311-0659 35/9,5x6,35x59 LH Z=2+1 S=1/2" Diamond T-Slot Router Bit $616.00 ea.
99-1302-0578 Insert Router bit 1/2"x30 S=1/2" Z=1 $173.00 ea.
99-005189-0578 Insert knives 30x5,5x1,1 (Box of 10) $98.00 box
50-00041-08400 Insert Router bit 5/8"x30 S=1/2 Z=1+1 $174.00 ea.
99-1314-0578 Insert Router bit 3/4"x30 S=1/2 Z=1+1 $174.00 ea.
99-005080-0578 Insert knives 7,5x12x1,5 (Box of 10) $45.00 box
99-005161-0578 Insert knives 30x12x1.5 beveled 4 sides (Box of 10) $84.00 box
99-432050-0659 V-Groove Insert bit D=50, 91˚, S=3/4” Z=1 $535.00 ea.
99-432042-0659 Insert knives 40x12x1,5 (D050 grade) for 91˚ $58.00 ea.
99-041552-0578 D=180 mm Spoil Board Surfacing Insert Bit $891.00 ea.
99-000339-0578 D=80 mm, S=3/4” Spoil Board Surfacing Insert Bit $305.00 ea.
99-390760-0659 Screws M4x5,9 mm for Spoilboard Surfacing bit $4.50 ea.
99-000340-0578 D=50 mm, S=1/2” Spoil Board Surfacing Insert Bit $305.00 ea.
99-390760-0659 Screws M4x5,9 mm for Spoilboard Surfacing bit $4.50 ea.
99-119920-0578 Vari-Angle Router bit 100x40 S=20 mm, Z=2 $1085.00 ea.
99-005085-0578 Insert knives 40x12x1,5 (Box of 10) $57.00 box
50-00033-08150 M10 LH (033086) Drill bit adapters (vertical spindles) $21.00 ea.
50-00033-08200 M10 RH (033087) Drill bit adapters (vertical spindles) $21.00 ea.
0000304181A M6x5 (005836) Set screw for Adapters $3.05 ea.
50-00033-08800 M8 LH Drill bit adapters (horizontal spindles) $21.00 ea.
50-00033-08900 M8 RH Drill bit adapters (horizontal spindles) $21.00 ea.


Page 10

Part Number Description Dimension Price
99-705020-2795 1/8x1-1/2x2-3/4" S=1/8" Drill bit for Plastics $7.50 ea.
99-705140-2795 1/4x2-7/16x4" S=1/4" Drill bit for Plastics $10.00 ea.
1023336590G Tool Holder ISO30 w/o plate RH for ER32 collets $335.50 ea.
1087600316C Tool Holder ISO30 (U550) with plate RH for ER32 collets $335.50 ea.
0323336676F Nut for ISO30 RH for ER32 collets $94.25 ea.
1087600312D Tool Holder ISO30 LH for ER32 collets $335.50 ea.
0000411002B Spare Nut for ISO30 LH for ER32 collets $94.25 ea.
99-000986-0659 Tool Holder ISO30 with plate RH for ER40 collets $422.00 ea.
0002332016A Tool Holder MKII (Tech 95) for ER32 collets $305.00 ea.
1036237408A Tool Holder HSK63F for ER32 collets $335.50 ea.
99-355021-0659 Spare Nut for HSK63F for ER32 collets $94.25 ea.
99-637563-0659 Tool Holder HSK63F for Morbidelli 300 series for ER32 collets $335.50 ea.
99-355021-0659 Spare Nut for HSK63F for ER32 collets $94.25 ea.
1036237401E Tool Holder HSK63F for ER40 collets $399.50 ea.
0336237702L Spare Nut for HSK63F for ER40 collets $143.00 ea.
0002319508H Spare Wrench for nut for ISO 30 and HSK 63F $49.00 ea.
0755862001H Tool Holder HSK40E for ER32 collets $495.00 ea.
99-005491-0578 Spare Wrench for nut for HSK 40 E $42.35 ea.
2721146101C Tool Holder MKII with double threaded nut $174.00 ea.
0300938401C Mill collet locking nut for MKII $46.00 ea.
0300938405B Mill collet for R8/R9 Type “C” D=1/2” $60.00 ea.
0000410116C ER32 Collet D=2-3 (1/8“) $53.00 ea.
0000410117E ER32 Collet D=3-4 (5/32”) $53.00 ea.
0000410118G ER32 Collet D=4-5 (3/16”) $53.00 ea.
0000410119L ER32 Collet D=5-6 (7/32”) $53.00 ea.
0000410120A ER32 Collet D=6-6.5 (1/4”) $53.00 ea.
0000410121C ER32 Collet D=7-8 (5/16”) $53.00 ea.
0000410123G ER32 Collet D=9-10 (3/8”) $53.00 ea.
0000410124L ER32 Collet D=10-11 $53.00 ea.
0000410125B ER32 Collet D=11-12 $53.00 ea.
0000410126D ER32 Collet D=12-13 (1/2“) $53.00 ea.
0000410127F ER32 Collet D=13-14 $53.00 ea.
0000410128H ER32 Collet D=14-15 $53.00 ea.
0000410130B ER32 Collet D=15-16 (5/8”) $53.00 ea.
0000410131D ER32 Collet D=16-17 $53.00 ea.
0000410132F ER32 Collet D=17-18 $53.00 ea.
0000410133H ER32 Collet D=18-19 (3/4“) $53.00 ea.
0000410135C ER32 Collet D=19-20 $53.00 ea.
0000410024G ER40 Collet D=5-6 (7/32”) $75.00 ea.
99-001558-1944 ER40 Collet D=7-8 (5/16”) $75.00 ea.
99-001538-1944 ER40 Collet D=9-10 (3/8”) $75.00 ea.
0000410009F ER40 Collet D=12-13 (1/2“) $75.00 ea.
99-001532-1944 ER40 Collet D=15-16 (5/8”) $75.00 ea.
99-001559-1944 ER40 Collet D=18-19 (3/4“) $75.00 ea.
0000410006L ER40 Collet D=19-20 $75.00 ea.
0000410011L ER40 Collet D=24-25 $75.00 ea.
0000410012B ER40 Collet D=25-26 (1”) $75.00 ea.
99-77777-0659 Tool Pre-Setter with HSK63F insert (see page 31) $8,500.00 ea.
99-77778-0659 Tool Set-up fixture for HSK63F Toolholders $715.00 ea.
99-120306-0578 Groove blade for R100AL, R210AL 120x1/4”x30 Z=6 $221.00 ea.
99-004211-1224 Kluber Centoplex Spindle grease $49.50 ea.
0002400034A CRC TEFLUB dry spray for Toolholders, collets, etc. $49.50 ea.
0002400035C Kluber Lusin Lub oily spray for spindles $53.50 ea.
99-332100-2795 Rust free Stain remover & T-9 steel protector $40.00 ea.
99-332500-2795 ER32/ER40 Collet brush kit $45.00 ea.
0002319390F Open wrench for Routers 41 mm $18.50 ea.
0002319392A Open wrench for Routers 46 mm (for HSK63F) $29.50 ea.
0002319508H Spanner wrench for ER32 (HSK63F & ISO30) $49.00 ea.
0002319507F Spanner wrench for ER40 (HSK63F & ISO30) $68.00 ea.
99-348010-2795 Torque Wrench 30-150 FT/LBS L=16.5" set at 92 ft/lbs $467.00 ea.
99-348540-2795 ER32 spanner for Torque wrench $58.00 ea.
99-348550-2795 ER40 spanner for Torque wrench $67.00 ea
2736237424A RECTIFYING ROD HSK63F D=30 L=200 F. PRISMA 5 Axes head $582.00 ea.


Page 11

Aggregates for CNC Routers & Machining Centers

Benz aggregates:
99-003007-3749 BENZ 727WZ01006E6E6 DUO-OUTLET 2xER32 on request
99-004572-3749 BENZ 727WZHS01006H35 MOULDER HEAD BORE=35 on request
99-003001-3749 BENZ 727WZS01006E657U DUO 1xER32/1Xsawblade on request
99-005480-3749 BENZ 727XD0100605SM4 X-LINE -100+100 SAW/ER25 on request
99-003006-3749 BENZ 727XS01006S7U-150 MONO-SAW ON HSK63F on request
99-004582-3749 BENZ 727XSR0100613-125 MONO-X LINE on request
99-005098-3749 BENZ 727XV01005M4EA5 X-LINE QUATTRO ON HSK63F on request
99-004082-3749 BENZ 727XZ01005E6E6-150 2-OUTLET X-LINE on request

Mimatic with HSK63F:
Part Number Description Price
99-001631-2555 HSK 63 F Double outlet Saw & Router (ER25) $7500.00 ea.
99-001735-2555 Mounting Kit for above $171.00 ea.
99-001640-2555 HSK 63 F Double outlet Router with 2xER 25 $7500.00 ea.
99-001615-2555 Mounting Kit for above $171.00 ea.
99-001617-2555 HSK 63 F Adjustable Angle outlet 100º (ER20) on request
99-001733-2555 Mounting Kit for above on request

Grotefeld with HSK63F:
Part Number Description Price
99-10502-3311 UNI1 Hinge drilling Aggregate - HSK63F on request
99-03253-3311 W25-1.1-P Adjustable Angle for router bits Aggregate 0-100° - HSK63F on request
99-03254-3311 W25-1.1-P Adjustable Angle for sawblades Aggregate 0-100° - HSK63F on request
99-06120-3311 W06-1.2-SP Horizontal Saw/Router Aggregate-HSK63F on request
99-12113-3311 DN-HSKF63-SPI-SCMO Mortising aggregate for doors on request

Note: Many more aggregate solutions are available –
Call tooling division at: 866-391-4133 with your special application needs


Page 12

GENERAL TIPS FOR BETTER TOOLING PERFORMANCE

How to get best performance from spiral router bits:
- Run them as fast as your application, the material and your machine will allow it. The faster they run the longer they will last.
Example: Compression spiral bit ½”x1”x3 S=1/2” routing Melamine needs a minimum of 400 IPM in order to perform well and last
20,000 – 30,000
lineal feet, or approx. 60-100 melamine sheets!
Same tool running at half the feedrate (200 IPM) will get dull in less than half the time.
- Rule of thumb: Spiral Bits need to run minimum of 200” (5 m/min) per minute per flute – therefore 2-flute tool min. 400 IPM
(10 m/min), 3-flute tool min. 600 IPM (15 m/min). Don’t make dust – make chips!
Do not forget: The worst enemy of carbide is heat

Which type of tool is best to use on machining centers:
- That will of course depend on the type of feed Rate and quality of cut you need to achieve:

What is chipload and why is it important?
Chipload is the actual thickness of chip that is produced in the machining process. Chipload is measured in thousandths (i.e.: 0.010)
and is influenced by the spindle speed and the feedrate of a CNC machine. The number of cutting edges on a router bit determines
how the chipload is divided. A single edge (Z1) tool takes all the chipload during a revolution, while a double edge (Z2) tool divides
the load over two edges. Chipload is an important factor in tool life because it dictates how much heat will be carried away from the
cutting edge. Better heat dissipation directly relates to increased tool life. The formula for determining chipload is: chipload=
feedrate/(rpm x #cutting edges).

Feed Rate comparisons based on a 1/2x1x3-1/2” tool:
a) Brazed carbide Router bits: maximum 150-175 IPM (3,8-4,3 m/min) per flute
b) Insert Router bits: maximum 150-175 IPM (3,8-4,3 m/min) per flute,
always depending on tool design.
They are slow running tools, because most have 1 flute only
c) Diamond Router bits: maximum 180-200 IPM (4,5-5 m/min) per flute, always depending on tool design
d) Spiral Router bits: minimum 200 IPM (5 m/min) per flute. They are fastest running tools,
made of solid carbide or HSS having no brazed tips, or screws
holding insert knives in them

Toolholder and collet maintenance:
Use only CRC TEFLUB – dry lubricant spray for Toolholders and or collets
Use only Kluber Lusin Lub – oily lubricant for inside the spindle
-

Change collets periodically – they have a lifespan of about 600 working hours
-

Keep the collets dry! They should be protected while in storage, but clean and dry for use!
-

- Toolholders have a lifespan of about 5-10 years depending on maintenance
-

Remove build up with every tool change on tool shank, collet, internal taper of spindle, and internal thread of collet nut
- Watch for metallic damage on collets and collet nuts
-

- Most of all make sure the tools are clamped correctly at 92 ft/lbs, thus ensuring true running of the tools
- Incorrectly clamped tools will vibrate, and ultimately break

Clean tools last longer:
Before using a brand new tool, spray it with “PAM”. Why? PAM will provide protection from rust marks, and pitch build-up. It will
be easier to clean the tools, which have been sprayed with PAM. Clean tools will last longer!
-

Most tools in use today are made of either brazed carbide, solid carbide or carbide Inserts. Carbide does not like the pitch build-
up, because it contains tannic acid, which corrodes carbide, thus dulling/deteriorating the cutting edge.
-

- PAM can be used on any other steel surface that needs protection from rust or pitch build-up.
Do not use PAM on toolholders or collets or spindles!
WD40 is a good cleaner if the tools have minor pitch buildup. If the tools need major cleaning use 1 tube of Lye on
-

5 gallons of water, and soak the tools for a while. Afterwards brush them gently with toothbrush or similar.
-

Never use a steel brush, as it may damage the tools. Rust marks can be removed with Stain Remover.
If the pitch buildup is difficult to remove, you can use Oven cleaner spray, but do not leave it on for long, because it will corrode
steel. Wipe the tools off and protect them with T-9 steel protector.

Additional Supplies:
99-007835-0010 CRC TEFLUB dry spray for Toolholders, collets, etc. $17.10 ea.
0002400035C Kluber Lusin Lub oily spray for spindles $53.50 ea.
99-332100-2795 Rust free Stain remover & T-9 steel protector $40.00 ea.
99-332500-2795 ER32/ER40 Collet brush kit $45.00 ea.
99-348010-2795 Torque Wrench 30-150 ft/lbs L=16.5" set at 92 ft/lbs $467.00 ea.
99-348540-2795 ER32 spanner for Torque wrench $58.00 ea.
99-348550-2795 ER40 spanner for Torque wrench $67.00 ea

CORRECTLY CLAMPED TOOL INCORRECTLY CLAMPED TOOL

Page 13

COMPLETE LISTING OF EDGEBANDER TOOLING

K201, K201HF (Basic 1)
End-Trim Station:
0533750121F End Trim Blade (K201HF) 125x4,5x30 Z=20 ATB $159.00.00 ea.
0533751900A End Trim Blade (K201 – Router motor) 100x4,5x20 Z=20 ATB $105.00 ea.

Top and Bottom Edge trimmer:
0733762000H Insert Router Bit – Bevel D=24x12 S=6 12° $170.00 ea.
99-040770-0578 Insert Router Bit – Straight D=19x12 S=6 $188.00 ea.
0533771303H Guillotine knife 1 mm wide $515.00 ea.

K200, K300, K201B Plus K201E Plus

End-Trim Station KK (K201E-Plus):
0533709006B End Trim Blade 125/116x3/3x30 Z=20+20 LH $215.00 ea.
0533709007D End Trim Blade 125/116x3/3x30 Z=20+20 RH $215.00 ea.

Tiltable Top and Bottom Trim Station RI/100:
0533724111C TCT-Cutter-Bevel 55,5x13,6/27,8x16 Z=2 LH 12° $225.00 ea.
0733724140H Insert cutterhead - Bevel 55,5x13,6/27,8x16 Z=2 LH 12° $323.00 ea.
99-146920-0659 Insert knives 14,6x9x1,5 (Box of 10) $115.00 ea.
0533724110A TCT-Cutter-Bevel 55,5x13,6/27,8x16 Z=2 RH 12° $225.00 ea.
0733724139G Insert cutterhead - Bevel 55,5x13,6/27,8x16 Z=2 RH 12° $323.00 ea.
0533724122F TCT-Cutter-Straight 48x13,5/27,8x16 Z=2 LH $225.00 ea.
0733724142C Insert-Cutterhead - Straight 48x13,5/27,8x16 Z=2 LH $323.00 ea.
0533724121D TCT-Cutter-Straight 48x13,5/27,8x16 Z=2 RH $225.00 ea.
0733724141A Insert-Cutterhead - Straight 48x13,5/27,8x16 Z=2 RH $323.00 ea.
0533724125C TCT-Cutter-Radius 55,5x15x16 Z=2 R=3 LH $225.00 ea.
0533724133L TCT-Cutter-Radius 55,5x15x16 Z=3 R=3 LH $267.00 ea.
0733724143E Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=3 LH $355.00 ea.
0333724138F Insert knives 15x12x1,5 mm R=3 LH $47.85 ea.
0533724126E TCT-Cutter-Radius 55,5x15x16 Z=2 R=3 RH $225.00 ea.
0533724135D TCT-Cutter-Radius 55,5x15x16 Z=3 R=3 RH $267.00 ea.
0733724144G Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=3 RH $355.00 ea.
0333724139H Insert knives 15x12x1,5 mm R=3 RH $47.85 ea.
0533724127G TCT-Cutter-Radius 55,5x15x16 Z=2 R=2 LH $225.00 ea.
0733724145L Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=2 LH $355.00 ea.
0333724140L Insert knives 15x12x1,5 mm R=2 LH $47.85 ea.
0533724128L TCT-Cutter-Radius 55,5x15x16 Z=2 R=2 RH $225.00 ea.
0733724146B Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=2 RH $355.00 ea.
0333724141B Insert knives 15x12x1,5 mm R=2 RH $47.85 ea.
0369924703D Insert-Cutterhead - Straight 70x15x16 Z=4 $278.00 ea.
0369924734L Insert knives 15x12x1,5 (Box of 10) $47.85 ea.
0533720136B Guillotine unit knife width 3 mm $995.00 ea.

Corner round Unit Round one K (K300 only):
0769924045F DIA-Cutter 58x32.4x16 Z=4 R=2 RH on request
0769924044D DIA-Cutter 58x32.4x16 Z=4 R=3 RH on request

Scraping Station:
0337424601D Scraper Knives 12,7x12,7x3,18 R=3 $71.50 ea.
0337424622H Scraper Knives 12,7x12,7x3,18 R=2 $71.50 ea.

Buffing Station:
0000107048A Buffing Wheel 150x12x20 Str. EKK Lipper $18.50 ea.


Page 14

K500, K500R, K203, K203R

Pre-Mill Station RM-K (K203):
0533720821E TCT-Cutterset (1 LH + 1 RH) 50x56x16 Z=3+3 $1,477.00 set
0533720822G Diamond Cutterset (1 LH + 1 RH) 50x59x16 Z=3+3 $2,995.00 set

Pre-Mill Station RT-E (K500):
0777160001E TCT Pre-Mill cutterhead 100x63x30 Z=3+3 $730.00 ea.
0777160001E TCT Pre-Mill cutterhead 100x63x30 Z=3+3 $730.00 ea.

End-Trim Station KSEL:
0533725662C End Trim Blade (after 1-1-2000) 115x3,0/2,2x30 Z=30 ATB $136.00 ea.
0533725633B End Trim Blade (prior to 1-1-2000) 100x3,0x30 Z=24 ATB $105.00 ea.

Tiltable Top and Bottom Trim Station RI/100:
0533724111C TCT-Cutter-Bevel 55,5x13,6/27,8x16 Z=2 LH 12° $225.00 ea.
0733724140H Insert cutterhead - Bevel 55,5x13,6/27,8x16 Z=2 LH 12° $323.00 ea.
0533724110A TCT-Cutter-Bevel 55,5x13,6/27,8x16 Z=2 RH 12° $225.00 ea.
0733724139G Insert cutterhead - Bevel 55,5x13,6/27,8x16 Z=2 RH 12° $323.00 ea.
0533724122F TCT-Cutter-Straight 48x13,5/27,8x16 Z=2 LH $225.00 ea.
0733724142C Insert-Cutterhead - Straight 48x13,5/27,8x16 Z=2 LH $323.00 ea.
0533724121D TCT-Cutter-Straight 48x13,5/27,8x16 Z=2 RH $225.00 ea.
0733724141A Insert-Cutterhead - Straight 48x13,5/27,8x16 Z=2 RH $323.00 ea.
0533724125C TCT-Cutter-Radius 55,5x15x16 Z=2 R=3 LH $225.00 ea.
0533724133L TCT-Cutter-Radius 55,5x15x16 Z=3 R=3 LH $267.00 ea.
0733724143E Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=3 LH $355.00 ea.
0333724138F Insert knives 15x12x1,5 mm R=3 LH $47.85 ea.
0533724126E TCT-Cutter-Radius 55,5x15x16 Z=2 R=3 RH $225.00 ea.
0533724135D TCT-Cutter-Radius 55,5x15x16 Z=3 R=3 RH $267.00 ea.
0733724144G Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=3 RH $355.00 ea.
0333724139H Insert knives 15x12x1,5 mm R=3 RH $47.85 ea.
0533724127G TCT-Cutter-Radius 55,5x15x16 Z=2 R=2 LH $225.00 ea.
0733724145L Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=2 LH $355.00 ea.
0333724140L Insert knives 15x12x1,5 mm R=2 LH $47.85 ea.
0533724128L TCT-Cutter-Radius 55,5x15x16 Z=2 R=2 RH $225.00 ea.
0733724146B Insert-Cutterhead - Radius 55,5x15x16 Z=2 R=2 RH $355.00 ea.
0333724141B Insert knives 15x12x1,5 mm R=2 RH $47.85 ea.
0369924703D Insert-Cutterhead - Straight 70x15x16 Z=4 $278.00 ea.
0369924734L Insert knives 15x12x1,5 (Box of 10) $47.85 ea.
0533720136B Guillotine unit knife width 3 mm $995.00 ea.
0337420105G Guillotine knife 3 mm wide $119.00 ea.

Corner Rounding Station Round SK (2 motors):
0777390009B TCT-Cutter-Radius 55,3x27,5x16 LH R=3 Z=3 ED-SYSTEM $405.00 ea.
0777390010C TCT-Cutter-Radius 55,3x27,5x16 RH R=3 Z=3 ED-SYSTEM $405.00 ea.

Scraping Station:
0337424601D Scraper Knives 12,7x12,7x3,18 R=3 $71.50 ea.
0337424622H Scraper Knives 12,7x12,7x3,18 R=2 $71.50 ea.

Buffing Station:
0000107048A Buffing Wheel 150x12x20 Str. EKK Lipper $18.50 ea.


Page 15

2009-Tooling-Manual

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