1. September 2016 Packaging News 23
DavidoffProfile
Youneverknow
wherethe
inspirationwill
comefromnext
JohnathanCaldwell
Davidoff
W
hen you view Davidoff’s headquarters in Basel,
Switzerland, luxury doesn’t immediately spring to
mind. Concrete dominates the scenery. But if
you’re lucky enough to take a look inside, you’ll
find a treasure trove of fine cigar packaging that’s
inventive and impossible not to play with. And
when you meet the two men behind the designs, you begin to under-
stand how these beautiful packs came to life.
Scott Birtwistle, vice president for packaging design and
innovation, works alongside Johnathan Caldwell, design and
packaging manager, and for over three years they’ve been allowed to
let their creative minds run wild in ways that might make other
designers green with envy.
“We love what we do,” explains Birtwistle. “I’ve always said to
designers in my team that if you have a mad crazy idea then just go off
and do it. There have been many times when I’ve gone to a supplier
and asked for something and they’ve looked at me like I was mad. But
we ended up getting something brilliant.”
“We’re always collecting stuff,” adds Caldwell. “You never know
ScottBirtwistleandJohnathanCaldwellarethedrivingforcesbehindtheawardwinningpackagingforfine
cigar brand Davidoff.They spoke exclusively to Philip Chadwick about the process behind their designs
where the inspiration will come from next. You look through
magazines, you bring things in – it’s like cooking. We have plenty of
ingredients in the cupboard, some we’ve not used for a while. I was a
daydreamer as a kid and still am.”
Both have extensive experience in design to make those dreams
become a reality. Birtwistle’s career has been vast, switching between
design agencies and brands. He helped set up Swiss agency CBá (now
Paragon Designworks based in Lausanne) and was head of design at
Philip Morris. Birtwistle was also responsible for the creation and
development of Amcor’s internal innovation and design services
department based in Switzerland. It was there he took on Caldwell,
who had just arrived in Switzerland after working for agencies in the
UK.
“Scott gave me an introduction into design in Switzerland,” adds
Caldwell. “He’s been a mentor as well as my friend since. It’s now our
third adventure working as a team.”
Three and a half years ago, while global head of design at Novartis,
Birtwistle was approached by the head of HR at Davidoff to head up
the packaging design team. He accepted and then set about building
Timespent
creatively

2. PHOTOGRAPHY:DAVIDBERMAN
ProfileDavidoff www.packagingnews.co.uk
packagingnews.editorial@metropolis.co.uk
24 Packaging News September 2016
the department; Birtwistle negotiated that Caldwell would join his
team and six months in, Caldwell was again back with Birtwistle.
“Everything has been built in a way that we know best and have
proved to be successful for the brands we’ve worked for,” says
Birtwistle. “It’s about how we envision packaging design should be
developed, innovated, checked for feasibility and then manufactured
to excellence. We have integrated a system of heavy prototyping and
simulation to validate our concepts and maximise innovation. Now
nearly four years in, we have a solid infrastructure for getting things
out of the door fast, efficiently and to the high standards we strive to
deliver on.”
High expectations
Such an approach has benefited Davidoff. Its cigars have extensive
back stories from a raft of exotic locations. The products are typi-
cally enjoyed by a consumer who has a detailed knowledge of the
product and a high expectation of quality.
The starting point for any packaging design project is the brand
story and this is built in collaboration with Davidoff’s marketing team
and communications agency. Birtwistle and Caldwell’s input is given
once this is established.
This brief also includes details of the cigar itself; the story of where
it was created, the development of the seed, the land where the plant
was grown and the country and people involved. With all that
information and guidance, Birtwistle and Caldwell set out to get the
creative ball rolling.
“Every design you see here comes from a story, a brand essence,”
says Birtwistle. “It’s a great way of doing things. Sometimes it’s
challenging because you don’t always have that much to go with but
at the end of the day we have a clear indication. When you’ve been in
packaging for 20 years you build up an archive.
“I don’t throw stuff away; it’s parked and I know where to find it.A
packaging toolkit might be a cliché but our toolkit is everything from
jars of jam to tins of biscuits. I still have loads of print samples,
hundreds of different techniques. We constantly look into new
technologies, print techniques and materials to help us keep up to date
and provide new and cool packaging.”
“I pull them out at meetings today. Just because it’s a little bit old
doesn’t mean it’s bad. A combination of this with something new
creates something new again. It’s a never-ending cycle of recycling,
redeveloping, looking, creating and recreating.We’re recycling all the
time – our own ideas.”
There is a balancing act sometimes as different markets respond to
different designs. For example, in China consumers love the bling. In
the US, it’s different.
“In America, it’s about having something that’s desirable rather
than bling,” adds Birtwistle. “We’ll have feedback from Asia saying
‘it’s not red enough, it’s not got hot foil’. In the US the feedback is
more ‘it has to be bold and masculine’.You’re juggling. For example,
we loved the year of the monkey; it’s a beautiful box as far as I’m
concerned. But it wasn’t red, it didn’t have any hot foil and didn’t tick
a few boxes.TheAsian markets thought it would flop – it was all good
and sold out fast. In the US, they sold out in hours. You have to
compromise but you have to push as well.”
So what makes the packaging stand out? At first glance, many of
the cigar boxes on show are made of solid wood. They’re robust and
made to last. These boxes have been manufactured to be kept and
reused. For example, the Davidoff ORO Blanco box contains cigars
in beautifully crafted trays; the consumer is encouraged to play with
the pack and use it again.
“This is something that’s desirable but you’re not throwing it
away,” says Birtwistle. “If the trays are removable then you can take
them out for a secondary use. People use them for collecting coins or
stamps.We’ve noticed that a lot of the packaging we’ve done over the
last three years is on eBay.”
Inventive design
There’s plenty to admire, whether it’s inventive closures or the use
of a material that simply blends in perfectly with the product’s nar-
rative. For example, the special edition year of the monkey box was
made from bamboo. It incorporates a sliding tray and the nature of
the material meant that each lid was different. It was no easy feat to
construct but the end result worked.”
“It fits in with what we were given as a brief,” explains Birtwistle.
“It’s used in furniture, in lighting fixtures but not necessarily in cigar
packaging. The playfulness of the material fitted the marketing
message.”
“For each year, all these Chinese zodiac symbols have their own
characteristics,” adds Caldwell. “Part of our job is to match the
characteristics with the packaging. The monkey fitted with the
bamboo as well as the natural feeling of the box.”
Birtwistle and Caldwell are incredibly passionate about their craft;
they are meeting the demands of the brand and having some fun at the
same time. n
Birtwistle (left) and Caldwell have been together at Davidoff for over three years Davidoff: Quality of materials a major consideration
Everydesignyou
seeherecomes
fromastory,a
brandessence
ScottBirtwistle
Davidoff

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