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PlantStruxure
Challenges – Solutions – Benefits
is Schneider Electric’s collaborative and integrated
automation architecture for industrial and infrastructure customers.
It brings together our Telemetry, PLC/SCADA and DCS offerings with complete
lifecycle services to help make your operations more efficient.
From initial design to modernization, PlantStruxure transparently connects
control, operation and enterprise levels of your business.

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

2
Your challenges

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

3
Protect people, assets & environment
Produce with a maximum of safety
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

4
Enforce zero downtime
Maximizing uptime and optimizing operational efficiency

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

5
The need for speed
Gaining a competitive edge by reducing time-to-market

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

6
Do more with less
Reduce waste in your process to improve your bottom line

65% of the energy in wastewater treatment is consumed in
the biological process!

Worst performers

155%

Average performers

117%

Best-in-class

100%
Opportunity cost
Relative operating cost compared to best-in-class (kWh/PE/year)
Source: Benchmarking of large municipal waste water treatment plants > 100,000 PE in Austria

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

7
Coping with the dwindling talent pool
Bring intelligence to your operations

“The industry is likely to require 25,000 additional professionals
in the next five years due to business growth and retirement or attrition
in the sector. In line with the global trend, the average age of the workforce
in the Indian Oil & Gas sector is high.
Around 50% of employees have more than 20 years of experience and the
majority are due to retire in the next 5 to10 years.”
Ernst and Young, HR challenges in the Indian Oil and Gas sector, Petrotech 2010

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

8
Meeting regulatory requirements
Achieve year-on-year emission reduction targets

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

9
Our solutions

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

10
Fully embeeded in EcoStruxure
PlantStruxure as part of the Ecostruxure concept

Supervision
Enterprise portal

Seamless integration of our 5
business & expertise domains
enabling an intelligent energy
management from source to
plug!

POWER

PROCESS

WHITE
SPACE
Supervision
BUILDING

Supervision

SECURITY

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

11
Where do we play
Helping our customers to achieve more while using less

Mining, Minerals
& Metals

Water &
Waste Water

Food &
Beverages

Upstream
& Midstream
Oil & Gas

Electrical
Utilities
& Renewables

Smart
Infrastructure

Mining

Waste Water

Liquid Foods

Upstream

Thermosolar

Subway

Minerals

Desalination

Agri-Business

Gas processing

Hydro power

Tunnels

Metals -making

Water Distribution

Other foods

Pipeline

Thermal power

(Airports)

Downstream

Nuclear

Metals - process

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

12
Scope of PlantStruxure
Helping customers to meet their business domain challenges

Delivering unseen levels of openness,
flexibility and scalability .
With a single architecture covering the needs
for Distributed Control System (DCS),
Remote Architectures (Telemetry)
& Plant Architectures (PAC/SCADA)

Covering all customer needs from
Field to Enterprise

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

Covering the full Plant & Equipment
Lifecycle from “Design” to “Renew”

13
is Schneider Electric’s collaborative and integrated
automation architecture for industrial and infrastructure customers.
It brings together our Telemetry, PLC/SCADA and DCS offerings with complete
lifecycle services to help make your operations more efficient.
From initial design to modernization, PlantStruxure transparently connects
control, operation and enterprise levels of your business.

Vertical Solutions

Ethernet Architecture

Best-in-class Products

Lifecycle Services
Telemetry

PLC+SCADA

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

DCS
14
PlantStruxure – a single architecture
To cover three automation paradigms
Openness to the IT level

Ready for multi-business architectures

Operation & Optimization
Software
Transparent flow of
information
High Availability
Powerful & scalable
controller platform

+ Energy Management at the core!

Motor & Power Control
(iPMCC)

Variable speed drives
Integration of
instrumentation
Openness to 3rd party
(Fieldbusses)

Telemetry
Remote Architectures

PLC+SCADA
Plant & Infrastructure

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

DCS
Distributed Control System
15
PlantStruxure - where innovation happens
Our next generation DCS
From the
traditional PLC/SCADA world…

Flexibility
Openness
Ease of use

…

From the
traditional DCS world…

Integration
Single database
Powerful diagnostics

…

a new generation of Process Automation System
offering the best of both worlds and more…

PlantStruxure PES
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

16
PlantStruxure PES

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

17
PlantStruxure
key benefits

Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

18
Integrated energy management
Native at the core of PlantStruxure
● Measure
● Native connection to measure any
kind of energy
● Storage in open databases

● Analyse
● Reports, dashboards and trends to
visualize specific consumption per
unit/volume etc.
● Use energy consumption as a key
indicator for asset health

● Improve

Helping you produce effectively
with a minimum of
waste, effort and cost
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

● Ready-to-use libraries for integrated
energy management in process and
manufacturing
● Comprehensive energy
management services

19
Unique flexibility
One single architecture to cover three paradigms
● Telemetry approach
● Non-permanent, event driven
communication
● Time-stamped on the source with
automatic buffering
● Centralized configuration and
management

● PLC+SCADA approach
● High performing communication
● Open to 3rd party components
● Fieldbus and device integration

● DCS approach

We serve your business with the
most flexible solution
Whatever the size, topology and
complexity.
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

● Single database to ensure
consistency
● Object model
● Single environment
● Distributed and sequential control

20
Solving complex challenges
A dedicated solution offer for key segments
● Water distribution
● Modeling and simulation of drinking
water distribution networks
● Decrease energy use by up to 15%
● Ensure water quality and service to
your consumers

● Mining
● Genuine mining intelligence tool
● Up to 25% increase in production
capacity
● Up to 50% reduction in downtime

● Wastewater treatment

Our domain expertise in targeted segment
is helps you to reduce energy,
increase production capacity, quality and
service level to consumers.
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

● Model based predictive control
(Advanced Process Control)
● Decrease energy use by up to 30%
in the aeration of “activated sludge
treatment process”

21
Maintenance excellence
Get the most out of your assets
● Maintenance built-in
● Libraries provide real-time
information (operation hours, cycles,
duration …) to optimize
maintenance
● Tools to analyze and improve
production downtime

● Mobility support
● Full alarm management and access
to SCADA information through
mobile devices

● Navigation services for DCS

PlantStruxure improves your maintenance
by providing the right information, to the
right people at the right time.
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

● Direct access to all information
related to an object e.g. a motor
● Application
● Configuration
● Maintenance manual
● Functional description
22
Operational efficiency
We make your operator more efficient
● Single user experience
● A wide range of libraries for generic
and dedicated segment needs
● Consistent functionality, look & feel
● Tested, validated and maintained

● Device configuration
● FDT standard to manage the entire
lifecycle of devices (automation,
power, motor control,
instrumentation, 3rd party, …)

● Diagnostic
● Build in diagnostic to minimize
downtime and loss of production

We make your operators more efficient
through a single user experience,
proven standards, and ready to use
functionalities.
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

● Traceability
● Integrated runtime traceability to
comply with regulations and
standards

23
Integrated energy management solution

Unique flexibility

Solving complex challenges

Maintenance

Maintenance excellence
Renew

Operational efficiency
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

24
Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013

25

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PlantStruxure Architecture 2013

  • 2. is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 2
  • 3. Your challenges Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 3
  • 4. Protect people, assets & environment Produce with a maximum of safety Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 4
  • 5. Enforce zero downtime Maximizing uptime and optimizing operational efficiency Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 5
  • 6. The need for speed Gaining a competitive edge by reducing time-to-market Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 6
  • 7. Do more with less Reduce waste in your process to improve your bottom line 65% of the energy in wastewater treatment is consumed in the biological process! Worst performers 155% Average performers 117% Best-in-class 100% Opportunity cost Relative operating cost compared to best-in-class (kWh/PE/year) Source: Benchmarking of large municipal waste water treatment plants > 100,000 PE in Austria Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 7
  • 8. Coping with the dwindling talent pool Bring intelligence to your operations “The industry is likely to require 25,000 additional professionals in the next five years due to business growth and retirement or attrition in the sector. In line with the global trend, the average age of the workforce in the Indian Oil & Gas sector is high. Around 50% of employees have more than 20 years of experience and the majority are due to retire in the next 5 to10 years.” Ernst and Young, HR challenges in the Indian Oil and Gas sector, Petrotech 2010 Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 8
  • 9. Meeting regulatory requirements Achieve year-on-year emission reduction targets Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 9
  • 10. Our solutions Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 10
  • 11. Fully embeeded in EcoStruxure PlantStruxure as part of the Ecostruxure concept Supervision Enterprise portal Seamless integration of our 5 business & expertise domains enabling an intelligent energy management from source to plug! POWER PROCESS WHITE SPACE Supervision BUILDING Supervision SECURITY Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 11
  • 12. Where do we play Helping our customers to achieve more while using less Mining, Minerals & Metals Water & Waste Water Food & Beverages Upstream & Midstream Oil & Gas Electrical Utilities & Renewables Smart Infrastructure Mining Waste Water Liquid Foods Upstream Thermosolar Subway Minerals Desalination Agri-Business Gas processing Hydro power Tunnels Metals -making Water Distribution Other foods Pipeline Thermal power (Airports) Downstream Nuclear Metals - process Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 12
  • 13. Scope of PlantStruxure Helping customers to meet their business domain challenges Delivering unseen levels of openness, flexibility and scalability . With a single architecture covering the needs for Distributed Control System (DCS), Remote Architectures (Telemetry) & Plant Architectures (PAC/SCADA) Covering all customer needs from Field to Enterprise Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 Covering the full Plant & Equipment Lifecycle from “Design” to “Renew” 13
  • 14. is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business. Vertical Solutions Ethernet Architecture Best-in-class Products Lifecycle Services Telemetry PLC+SCADA Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 DCS 14
  • 15. PlantStruxure – a single architecture To cover three automation paradigms Openness to the IT level Ready for multi-business architectures Operation & Optimization Software Transparent flow of information High Availability Powerful & scalable controller platform + Energy Management at the core! Motor & Power Control (iPMCC) Variable speed drives Integration of instrumentation Openness to 3rd party (Fieldbusses) Telemetry Remote Architectures PLC+SCADA Plant & Infrastructure Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 DCS Distributed Control System 15
  • 16. PlantStruxure - where innovation happens Our next generation DCS From the traditional PLC/SCADA world… Flexibility Openness Ease of use … From the traditional DCS world… Integration Single database Powerful diagnostics … a new generation of Process Automation System offering the best of both worlds and more… PlantStruxure PES Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 16
  • 17. PlantStruxure PES Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 17
  • 18. PlantStruxure key benefits Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 18
  • 19. Integrated energy management Native at the core of PlantStruxure ● Measure ● Native connection to measure any kind of energy ● Storage in open databases ● Analyse ● Reports, dashboards and trends to visualize specific consumption per unit/volume etc. ● Use energy consumption as a key indicator for asset health ● Improve Helping you produce effectively with a minimum of waste, effort and cost Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Ready-to-use libraries for integrated energy management in process and manufacturing ● Comprehensive energy management services 19
  • 20. Unique flexibility One single architecture to cover three paradigms ● Telemetry approach ● Non-permanent, event driven communication ● Time-stamped on the source with automatic buffering ● Centralized configuration and management ● PLC+SCADA approach ● High performing communication ● Open to 3rd party components ● Fieldbus and device integration ● DCS approach We serve your business with the most flexible solution Whatever the size, topology and complexity. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Single database to ensure consistency ● Object model ● Single environment ● Distributed and sequential control 20
  • 21. Solving complex challenges A dedicated solution offer for key segments ● Water distribution ● Modeling and simulation of drinking water distribution networks ● Decrease energy use by up to 15% ● Ensure water quality and service to your consumers ● Mining ● Genuine mining intelligence tool ● Up to 25% increase in production capacity ● Up to 50% reduction in downtime ● Wastewater treatment Our domain expertise in targeted segment is helps you to reduce energy, increase production capacity, quality and service level to consumers. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Model based predictive control (Advanced Process Control) ● Decrease energy use by up to 30% in the aeration of “activated sludge treatment process” 21
  • 22. Maintenance excellence Get the most out of your assets ● Maintenance built-in ● Libraries provide real-time information (operation hours, cycles, duration …) to optimize maintenance ● Tools to analyze and improve production downtime ● Mobility support ● Full alarm management and access to SCADA information through mobile devices ● Navigation services for DCS PlantStruxure improves your maintenance by providing the right information, to the right people at the right time. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Direct access to all information related to an object e.g. a motor ● Application ● Configuration ● Maintenance manual ● Functional description 22
  • 23. Operational efficiency We make your operator more efficient ● Single user experience ● A wide range of libraries for generic and dedicated segment needs ● Consistent functionality, look & feel ● Tested, validated and maintained ● Device configuration ● FDT standard to manage the entire lifecycle of devices (automation, power, motor control, instrumentation, 3rd party, …) ● Diagnostic ● Build in diagnostic to minimize downtime and loss of production We make your operators more efficient through a single user experience, proven standards, and ready to use functionalities. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Traceability ● Integrated runtime traceability to comply with regulations and standards 23
  • 24. Integrated energy management solution Unique flexibility Solving complex challenges Maintenance Maintenance excellence Renew Operational efficiency Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 24
  • 25. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 25