1. DongWoo Surfacetech India Pvt. Ltd.
Company Profile & Project details
Reg. Office & works:
Plot No. 126, Mappedu
Samathuvapuram.
Ulundai post. Thiruvallur District,
Tamilnadu, Pin – 602 105
Phone:- +91 44 27699814,15
Website : www.dwsi.co.in
2015.05.28
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2. Welcome & sincere Greetings
For more than 30 years DONGWOO has been serving Korean market and
important customers of the world with software and hardware in the field
of Heat treatment, Plasma coating and other various Surface engineering
techniques. We believe we can better serve our precious customers by being
able to communicate reciprocally the knowledge, experiences, and even
theories in two aspects- hardware and software.
Now we have come to India mainly to provide support to Hyundai Motor
company which is our prime customer and we also want to supportcompany which is our prime customer and we also want to support
developing Indian Automotive and Heat treating industry.
Regarding service 'high quality & excellent ON TIME service' is our motto.
We have a team of well prepared and dedicated people to carry out small
important contribution to Indian industry, equipped with state of the art
machinery for Heat & Surface Treatments.
Thank you very much.
For Dongwoo Surfaceteach India Pvt. Ltd.
Soo-Jin, Chung
Chairman
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3. SeoulSeoulSeoulSeoul
Head office & FactoryHead office & FactoryHead office & FactoryHead office & FactoryHead office & FactoryHead office & FactoryHead office & FactoryHead office & Factory
(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)
Locations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREA
Daegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu Factory
Company Profile
Pu SanPu SanPu SanPu San
Tae JeonTae JeonTae JeonTae Jeon
Ulsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan Factory
SeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn Factory
(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)
Dae GuDae GuDae GuDae Gu
Bu SanBu SanBu SanBu San
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4. Locations : OverseasLocations : OverseasLocations : OverseasLocations : OverseasLocations : OverseasLocations : OverseasLocations : OverseasLocations : Overseas
Company ProfileCompany Profile
Chennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, India
-4-
Tienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, China
Chikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, Indonesia
Shanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, China
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5. DETAIL
7th March 2006
LAND 32,400 m2
BUILDING 8,250 m2
Rs 65 Crores (USD 14.8M)
AREA
CLASS
FOUNDATION
INVESTMENT
About our company in India
Rs 43 Crores (USD 9.5M)
120 PERSONS (Regular)
250 PERSONS (Contractor)
Commercial heat treatment
for automotive & other parts
Industrial furnace manufacturing
Plasma nitriding PVD coatings
for mold & dies, tools and
automotive parts (in future)
EMPLOYEE
SCOPE OF BUSINESS
TURNOVER
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6. Our milestonesOur milestones
2006.3
2006.12
2008.1
2008.8
2007.12
2009.9
2008.1
Foundation of the factory
Start of factory construction
Commercial mass production for HMI (T/M Gear & Shaft)
Commercial mass production for TIMKEN (Bearing)
Completion of factory construction
Wax melting Furnace Delivered to YBI
Commercial mass production for TaeYang Metal (Fastener)
2009.9
2009.11
2009.12
2010.2
2011.2
2011.6
2011.6
Wax melting Furnace Delivered to YBI
Al. melting Furnace Delivered to DAERIM
Commercial mass production for DAS (Seat) and TIDC (Clutch)
TS16949 (ISO9001) Certification
SQF–1000Kg (3 Chamber) Exported to Korea
Commercial mass production for NSK (Bearing)
Commercial mass production for IP Rings (Gear & Pinion)
2010.7 T5 Aluminum Heat treating Furnace Delivered to HMI
2011.7 Commercial mass production for TaeYang Metal (Pinion)
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7. Our milestonesOur milestones
2011.8
2011.6
2012.1
2012.8
2011.12
2012.1
MBF-400Kg/hr delivered to NSK–ABC Bearings
Commercial mass production for ILJIN (Bearing)
T6 Aluminium heat treatment furnace delivery to Deltronix
Isothermal annealing furnace delivery to Musashi Auto Parts
Aluminium holding furnace (8ton) delivery to Deltronix
Preheating furnace delivery to Musashi Auto Parts
2012.12
2013.7
2013.8
2013.11
Die heat furnace delivery to Renault Nissan India
CVJ continues tempering furnace (2Nos) to Hyundai Wia
Commercial mass production for Hyundai-WIA (Inner Race)
Commercial mass production for Automotive Axle
2014.1 Gas Generator delivery to BorgWarner India
2013.8 Commercial mass production for WooSu (Spider)
2013.8 Isothermal annealing furnace 1400 Kg/hr delivery to Musashi Auto
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8. Factory View
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9. Facility Manufacturing Division
As on today more than 500 heat treatment / surface treating systems are
supplied by us to the precious customers all over the world
We will continuously exert ourselves in to developing more productive,
efficient, cost saving, eco friendly and reliable systems, not only in
hardware but in software as well, so that our precious customers and
ourselves may together be satisfied along with our on-time after service
readiness
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10. Facility Manufacturing Division
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11. Organization of manufacturing division
KOREA
Organization of Facilities Manufacturing Division (DWSI FMD)
R & D Center
Heat
Treatment
Division
MD CEO
Manufacturing
Division
INDIA
Manufacturing
Division
Heat
Treatment
Division
Marketing ProcurementMechanical Manufacturing ServiceElectric DesignMarketing ProcurementManufacturing
Work Scope and Support Work Scope and Support to India (DWSI)
▶▶▶▶ Design -Mechanical and Electrical (Partly modify to Indian specification) ▶▶▶▶ Design -Mechanical and Electrical
▶▶▶▶ Drawing- Mechanic and Electrical (Partly modify to Indian specification) ▶▶▶▶ Drawing- Mechanic and Electrical
▶▶▶▶ Manufacturing ▶▶▶▶ Manufacturing
▶▶▶▶ Erection and commissioning ▶▶▶▶ Support technician for manufacturing (Mechanical, Electrical)
▶▶▶▶ Testing and trials ▶▶▶▶ Supply key components and special parts
▶▶▶▶ Supervision support for manufacturing
▶▶▶▶ Supervision support for Testing and Trial at customer site
▶▶▶▶ Supervision support to overseas factory (India, China)
Dept. Dept.Section
Electric
Section
Dept.
Mechanical
Section
Electric
Section
Eng. Dept.Section
Service
Enginnering
Dept.
Mechanical
Section
Dept. Dept.Section
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12. 1. Batch type heat treatment furnaces (SQF) -Oil and Salt quench
2. Continuous type heat treatment furnaces - Oil and Salt quench
3. Batch type and continuous type austempering furnaces
4. Mesh belt type continuous heat treatment furnaces - Oil and salt quench
5. Vacuum furnaces
6. Aluminium heat treatment furnaces
7. Aluminium melting and holding furnaces
Range of products
7. Aluminium melting and holding furnaces
8. Pit type heat treatment furnaces
9. Rotary hearth and rotary retort furnaces
10. Bogie hearth furnaces
11. Billet heating furnaces
12. Tempering furnaces-Batch and continuous type
13. Pre heating furnaces
14. Washing machine -Vacuum, alkali , hot water
15. Gas generators -Endothermic and exothermic
16. Spares and accessories
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13. Facility details in Manufacturing division.
1) Building Area : 1,900㎡
2) Main facility2) Main facility2) Main facility2) Main facility
Unit Q'TY
set 1
set 1
Lathe
Shering machine
Machinaries
set 1
set 1
Milling machine set 1
set 1
Band saw machine set 1
Folding nachine
Rolling machine
Shering machine
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14. Man Power Data
1) Skilled Man Power Details of FMD
(KOREA SUPERVISOR)
20~15 15~10 10~5 5~3 3~0
Fitter 1(1)(1)(1)(1) 2 5 8(1)(1)(1)(1)
Welder 2 2 5 9
Pipe Worker (1)(1)(1)(1) 1 1 1 2 5(1)(1)(1)(1)
Electrical Technician (1)(1)(1)(1) 3 5 8(1)(1)(1)(1)
Brick Worker (1)(1)(1)(1) 1 4 4(1)(1)(1)(1)
Helper 12 12
Total 46464646(4)(4)(4)(4)
Sub TotalWorker Detail
Experience (year)
2) Design Capability
30~25 25~20 20~15 15~10 10~5
Mechanical 1 1 2 1 2 7
Electrical 3 2 1 6
Mechanical 4 4
Electrical 3 3
Total 20
Experience (year)
Sub TotalDesign Dept.
KOREA
INDIA
Total 46464646(4)(4)(4)(4)
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15. Fabrication Capa. Data
1) Fabrication Capacity / Year
Unit Q'TY
nos. 20
nos. 5
nos. 4
Tray SizeEquipment
750W x 1220L x 750H mm
750W x 750L x 750H mm
500 Kg/hr
BCF
CCF (6 Trays)
Mesh Belt Continuous Furnace nos. 4
nos. 2
500 Kg/hr
T5, T6 (1,000,000nos./yr)
Mesh Belt Continuous Furnace
Aluminium Continuous Furnace
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16. Facility Manufacturing Division
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17. Facility Manufacturing Division
Our Equipment at customer's site
Aluminium Melting Furnace - DaeRim Wax Melting Furnace - YBI
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18. Facility Manufacturing Division
Our Equipment at customer's site
Aluminium T5 Continuous Furnace - HMI
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19. Facility Manufacturing Division
Our Equipment at customer's site
Mesh Belt type Continuous Furnace
(400Kg/hr) – NSK-ABC Bearings
Mesh Belt type Continuous Isothermal
annealing furnace 650 Kg/Hr –Musashi
auto parts
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20. Facility Manufacturing Division
Our Equipment at customer's site
Mesh Belt type Continuous Isothermal annealing furnace 1400 Kg/ hr
Musashi auto parts
Online automatic loading system from forging line
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21. Our Equipment at customer's site
Facility Manufacturing Division
Continuous Type aluminium T6 , Melting and holding furnace - Deltronix
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22. Our Equipment at customer's site
Facility Manufacturing Division
Stress Relieving furnace – Renault Nissan.
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23. Our Equipment at customer's site
Facility Manufacturing Division
Continues tempering furnace – Hyundai Wia.
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24. Our Equipment at customer's site
Facility Manufacturing Division
Gas generator control system
Fully automatic gas control system by
Endoinjector with PLC and touch
panel .
The Endoinjector , significaly reduces
operating costs by eliminating gaswaste.The
fuel injection design automatically provides
gas mixture on demand, providing only as
much endothermic gas as your furnace
require.
Endogas generator 4000 CFH (Air cooled type)
- Borgwarner and Gandhi Special Tubes
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25. Our Equipment at customer's site
Facility Manufacturing Division
Batch type Austempering furnace line
Nelcast Ltd
Batch type Martempering furnace line
Texspin Ltd
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26. Our Major Customers – Equipment
S.NO CUSTOMER EQUIPMENT QTY DELIVERY
1 YBI (Sriperumbudur) Wax Melting Furnace 1 set Oct.2009
2 Daerim auto Aluminum Melting Furnace 1 set Nov.2009
3 Hyundai Motor India Aluminum T5 Continuous Furnace 1 set May. 2010
4 DHT (Korea) SQF-1000Kg (3-Chamber ) 1 set Feb. 2011
5 NSK-ABC Bearings MBF-400Kg/hr 1 set Aug.2011
6 Deltronix India
Aluminum T6 Continuous furnace,
Aluminum Holding furnace (8T)
1 set Jan. 20126 Deltronix India
Aluminum Holding furnace (8T)
1 set Jan. 2012
7 Musashi Autoparts India (Delhi) 2-Chamber Preheating furnace 1 set Jan. 2012
8 Musashi Autoparts India (Delhi)
Mesh belt type isothermal
annealing furnace.
1set Aug.2012
9 Renault Nissan Die Heat furnace 1set Dec. 2012
10 Hyundai Wia Mesh belt tempering furnace 2set July.2013
11 Musashi Autoparts(Delhi)
Mesh belt type isothermal
annealing furnace. (1400Kg/hr)
1
set
Aug.2013
12 Borgwarner –Chennai
Endo gas generator 4000CFH
(Air cooled with endoinjector
1set Feb.2014
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27. S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY
13 Gandhi special tubes
Endo gas generator 4000 CFH ,
Advanced model
2set Sep. 2014
14 Nelcast Ltd
BCF (SQF ) Austempering (ADI)
Furnace
1set Feb. 2015
15 Texspin Bearings
BCF (SQF) Salt quench
(Martempering)
1set March.2015
Our Major Customers – Equipment
Ongoing Projects – Equipment
S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY
1 Flash Viven Machining
Continuous carburising salt quench
furnace full line
2 set Nov. 2015
2 NSK bearings
Automatic loading unloading
system for MBF
1 set May. 2015
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28. H.T Shop inside view
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29. H.T Shop inside view (Continuous Furnace Line)
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30. Heat treatment division (Equipment)
1 4
2 2
3 4
4 2
5 5
6 2
7 2
8 2
Alkaline Washing Machine
Hot Water type Post Washing Machine
Low temperature Tempering Furnace
Sealed Quench Furnace (Oil Quench)
Carburizing Furnace (Salt Quench)
Carburizing & Annealing Furnace
Automobile
Continuous Gas Carburizing Furnace (Salt quench)
Degreasing Furnace
8 2
9 1
10 1
11 4
12 2
13 2
14 2
15 4
16 4
17 2
18 1 Fastener ItemsMesh Belt type Continuous Furnace
Low temperature Tempering Furnace
High temperature Tempering Furnace
Endothermic Gas Generators
Automatic type Bend Removal Press
Preheating Furnace - Electrical Heating
Multi Table type Shot Peening M/C
Automobile
Transmission parts &
Other engineering
Components
Manual type Bend Removal Press
Automatic Hanger type Shot Blasting M/C
Hanger type Manual Shot Blasting M/C
Induction Heating & Plug Quenching Machine
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31. Quality Assurance FacilitiesQuality Assurance Facilities
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32. Heat Treatment – Major PartsHeat Treatment – Major Parts
WooSu SpiderHyundai-WIA Iner Race
HMI Transmission Gear & Shaft
IP Rings Pinion & Gear
TIDC Clutch & Others
TaeYang Metal Fastner
DAS Seat Parts
NSK-ABC Bearings Bearing ILJIN BearingTaeYang Metal Pinion
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33. Our Major Customers – Heat Treatment
S.NO CUSTOMER PROCESS DETAILS STATUS
REMARK
S
1 Hyundai Motor India
Complete Heat treatment
- T/M Gear parts
Mass
production
2 NSK-ABC Bearings
Bearings Heat treatment –
Hardening and tempering
Mass
production
3 TaeYang Metal
Hardening and tempering
- Automobile Fasteners
Mass
production
270
ton/month
4 DAS India
Carbonitriding- Automobile
Seat Components
Mass
production
5 Integral Components Carbonitriding
Mass
production
6 TIDC India
Carburising - Automobile
Clutch Parts
Mass
production
7 IP Rings
Carburising
- Automobile Gears
Mass
production
8 Iljin Automotive
Bearings Heat treatment –
Hardening and tempering
Mass
production
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34. Lets move together
THANK YOU
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