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Paper technology
                                                           Coating




1   | Coating technology | Sappi Fine Paper Europe |
From wood to coated paper




2   | Coating technology | Sappi Fine Paper Europe |
Coating components


                Pigments:
                Kaolin (clay), chalk,                  Binders:
                titanium dioxide, talcum,              Starches, Latex
                synthetic pigments                     products




                 Process materials:
                 Co-binders, optical
                 brightener, toning                    Water
                 colours, wet strength
                 agents, anti-foaming
                 agent, ...




3   | Coating technology | Sappi Fine Paper Europe |
Surfaces




                 The surface of a gloss paper          Uncoated paper.




4   | Coating technology | Sappi Fine Paper Europe |
Structure of the surface



                    Uncoated paper




5   | Coating technology | Sappi Fine Paper Europe |
Calciumcarbonat




6   | Coating technology | Sappi Fine Paper Europe |
Clay




7   | Coating technology | Sappi Fine Paper Europe |
Caddy mill




8   | Coating technology | Sappi Fine Paper Europe |
Observation point caddy mill




9   | Coating technology | Sappi Fine Paper Europe |
CM 6 Ehingen




10   | Coating technology | Sappi Fine Paper Europe |
Coating machine




11   | Coating technology | Sappi Fine Paper Europe |
Blade coating process with application roll
                                                        1   Uncoated paper web
                                                        2   Coater counter-roll
                                                        3   Coating colour sump
                                                        4   Application roll for coating colour
                                                        5   Blade
                                                        6   Paper web, coated on one side




12   | Coating technology | Sappi Fine Paper Europe |
Coater




13   | Coating technology | Sappi Fine Paper Europe |
Coater




14   | Coating technology | Sappi Fine Paper Europe |
Precoater



                                                                                        Paper




                   1                    2                 3
                                                                                                   Coating layer


                                                                           3

                                                                                           2            1



                                                        Application roll       Distribution roll




15   | Coating technology | Sappi Fine Paper Europe |
SDTA / LDTA-Coater




16   | Coating technology | Sappi Fine Paper Europe |
Surfaces




               Matt coated paper.                           Smooth and closed surface of a glossy,
               The rough surface structure of such papers   especially coated art paper.
               is clearly visible.




17   | Coating technology | Sappi Fine Paper Europe |
Surface structure



                   Matt coated surface




18   | Coating technology | Sappi Fine Paper Europe |
Gloss reflection - Matt sample


                   Matt sample                                   0,3


                                                                 0,2

                                                             Refl.
                                                                 0,1


                                                                 0,0
                                   α1                   α2             0   10 20 30 40 50 60 70

                                                                            Angle α2 [degree]




19   | Coating technology | Sappi Fine Paper Europe |
Gloss reflection - Semi-matt sample


                                                                0,3
                     Semi-matt sample
                                                                0,2

                                                             Refl.
                                                                0,1


                                                                0,0
                                   α1                   α2            0   10 20 30 40 50 60 70

                                                                           Angle α2 [degree]




20   | Coating technology | Sappi Fine Paper Europe |
Gloss reflection - Glossy sample


                                                                0,3

                     Glossy sample
                                                                0,2

                                                             Refl.
                                                                0,1


                                                                0,0

                                   α1                   α2            0   10 20 30 40 50 60 70

                                                                           Angle α2 [degree]




21   | Coating technology | Sappi Fine Paper Europe |
Cross-section of the paper


                                                        Top coating

                                                        Pre coating


                                                         Basis paper




22   | Coating technology | Sappi Fine Paper Europe |
Compilation of the 135 gsm paper

                                                        Single - coated   Double - coated   Triple - coated


              Basis – Paper                                  100                85                75


              Pre – Coating (PM)                                                                  10


              First – Coating (CM)                                              20                22


              Top – Coating (CM)                              35                30                28


              Sum:                 g/m²                      135               135               135




23   | Coating technology | Sappi Fine Paper Europe |
Profil-Data




24   | Coating technology | Sappi Fine Paper Europe |
Developed and maintained by Technical Support
               Sappi Fine Paper Europe


                                                                                  Contacts:
                                                            Oliver Kropacek (project leader)
                                                        Corry Olejniczak (administrator GTL)


25   | Coating technology | Sappi Fine Paper Europe |

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Papertechnology coating

  • 1. Paper technology Coating 1 | Coating technology | Sappi Fine Paper Europe |
  • 2. From wood to coated paper 2 | Coating technology | Sappi Fine Paper Europe |
  • 3. Coating components Pigments: Kaolin (clay), chalk, Binders: titanium dioxide, talcum, Starches, Latex synthetic pigments products Process materials: Co-binders, optical brightener, toning Water colours, wet strength agents, anti-foaming agent, ... 3 | Coating technology | Sappi Fine Paper Europe |
  • 4. Surfaces The surface of a gloss paper Uncoated paper. 4 | Coating technology | Sappi Fine Paper Europe |
  • 5. Structure of the surface Uncoated paper 5 | Coating technology | Sappi Fine Paper Europe |
  • 6. Calciumcarbonat 6 | Coating technology | Sappi Fine Paper Europe |
  • 7. Clay 7 | Coating technology | Sappi Fine Paper Europe |
  • 8. Caddy mill 8 | Coating technology | Sappi Fine Paper Europe |
  • 9. Observation point caddy mill 9 | Coating technology | Sappi Fine Paper Europe |
  • 10. CM 6 Ehingen 10 | Coating technology | Sappi Fine Paper Europe |
  • 11. Coating machine 11 | Coating technology | Sappi Fine Paper Europe |
  • 12. Blade coating process with application roll 1 Uncoated paper web 2 Coater counter-roll 3 Coating colour sump 4 Application roll for coating colour 5 Blade 6 Paper web, coated on one side 12 | Coating technology | Sappi Fine Paper Europe |
  • 13. Coater 13 | Coating technology | Sappi Fine Paper Europe |
  • 14. Coater 14 | Coating technology | Sappi Fine Paper Europe |
  • 15. Precoater Paper 1 2 3 Coating layer 3 2 1 Application roll Distribution roll 15 | Coating technology | Sappi Fine Paper Europe |
  • 16. SDTA / LDTA-Coater 16 | Coating technology | Sappi Fine Paper Europe |
  • 17. Surfaces Matt coated paper. Smooth and closed surface of a glossy, The rough surface structure of such papers especially coated art paper. is clearly visible. 17 | Coating technology | Sappi Fine Paper Europe |
  • 18. Surface structure Matt coated surface 18 | Coating technology | Sappi Fine Paper Europe |
  • 19. Gloss reflection - Matt sample Matt sample 0,3 0,2 Refl. 0,1 0,0 α1 α2 0 10 20 30 40 50 60 70 Angle α2 [degree] 19 | Coating technology | Sappi Fine Paper Europe |
  • 20. Gloss reflection - Semi-matt sample 0,3 Semi-matt sample 0,2 Refl. 0,1 0,0 α1 α2 0 10 20 30 40 50 60 70 Angle α2 [degree] 20 | Coating technology | Sappi Fine Paper Europe |
  • 21. Gloss reflection - Glossy sample 0,3 Glossy sample 0,2 Refl. 0,1 0,0 α1 α2 0 10 20 30 40 50 60 70 Angle α2 [degree] 21 | Coating technology | Sappi Fine Paper Europe |
  • 22. Cross-section of the paper Top coating Pre coating Basis paper 22 | Coating technology | Sappi Fine Paper Europe |
  • 23. Compilation of the 135 gsm paper Single - coated Double - coated Triple - coated Basis – Paper 100 85 75 Pre – Coating (PM) 10 First – Coating (CM) 20 22 Top – Coating (CM) 35 30 28 Sum: g/m² 135 135 135 23 | Coating technology | Sappi Fine Paper Europe |
  • 24. Profil-Data 24 | Coating technology | Sappi Fine Paper Europe |
  • 25. Developed and maintained by Technical Support Sappi Fine Paper Europe Contacts: Oliver Kropacek (project leader) Corry Olejniczak (administrator GTL) 25 | Coating technology | Sappi Fine Paper Europe |