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210 Redstone Hill Rd
Bristol, Connecticut
(860)582-8175
•Purchased building in 1993 150,000 Sq Ft.
•30,000 Sq Ft. office space Located in Bristol CT USA
•Over 100 Employees ISO Certified
Industries Served
Appliances
Electrical hardware
Defense/Munitions
Automotive
Office Machines
Toys / Games
Medical
Sample Parts
Capabilities
- Total of 28 Presses,
ranging in size from
32 ton to 150 ton!
- OBI and straight side
presses
- Material sizes .003”
to .187” flat stock up
to 16” wide
- Stainless steels,
carbon steels, brass,
copper and nickel
alloys are used
- Press bed capacity
up to 60”
Power Press Capabilities
and Equipment
- Tapping
- Secondary
forming
- Assemblies
- Welding
- High and Low
volume
production
Power Press
Secondary Capabilities
New Product Development
Design / Engineering Support and Prototyping
- In house tool
design
- Engineering
support and part
design
assistance
- Solidworks and
Cadkey
software are
used
New Product Development
Tool Fabrication
- In House Tool designers
- 12 experienced
toolmakers
- Tooling fabrication done in
house
- Blanking dies, progressive
dies, four-slide tools and
secondary forming tools
- Utilize outside sources for
just a few tool fabrication
processes
- Pick and Place units
inspect 100% in line
- Fabrication and packaging
of SMT and some thru hole
components for the PCB
industry
- Custom designed (in
house) and fabricated
automated packaging
machines for high volume
components
Tape and Reel/Reel to Reel
- Supports tooling fabrication
- Fabricates precision die
components for complex
part geometries
- Produces part blanks for
quick prototype runs
Wire EDM Capabilities
- Metal stampings
- Wireforms
- Subassemblies
- 50 Nielson, 2 US
Baird’s
- Material sizes: .003” to
.120” thick flat stock
up to 2” wide
- Flexibility to run both
flat coil strip and wire
- Bowl fed components
can be assembled into
final product
Four-slide Capabilities and Equipment
Spring Production Types
- Compression Springs
- Torsion Springs
- Double Torsion Springs
- Extension Springs
- Wireforming
Spring Capabilities and Equipment
- 28 Coilers
- 39 Torsion machines
- 18 CNC wire formers
- Wire diameters from
.003”, up to .315”
- Stainless steels,
carbon steels, brass
and copper alloys are
used
- Inline Stress relieving
ovens
Quality Control Inspection
- Vision System and Comparator
Inspection
- Statistical Process Controls
- 5 inspectors and technicians
- PPAP’s available as requested
- RoHS Compliance
- Capable of detecting banned metal
elements below the allowable limits
- Fisherscope XRF used for material
analysis to determine chemical
composition
Assemblies
Methods - welding, swedging, press fitting,
staking, etc..
Incorporate additional components such
as clinch nuts, bushings, posts, inserts and
a host of other items in order to enhance
the final product.
Small electro-mechanical assemblies can
be produced with the following processes:
• Staking
• Welding
• Tapping
• Gluing
• Brazing
Custom Tooling
Lean and Continuous Improvement Culture
KPI Boards
6S Report Card
RSS
Scorecard
Scheduling
Boards
• Best in Industry pricing
• In-House Tool design and fabrication
• Continuous Improvement Culture
• ISO 9001:2008
• State of the art equipment
• Broad range of capabilities
• High volume production and
Capacity
• Prototyping and Engineered
Solutions
• 60 year Tradition of Excellence!
Top reasons to Choose Rowley
Rowley presentation

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Rowley presentation

  • 1. 210 Redstone Hill Rd Bristol, Connecticut (860)582-8175
  • 2. •Purchased building in 1993 150,000 Sq Ft. •30,000 Sq Ft. office space Located in Bristol CT USA •Over 100 Employees ISO Certified
  • 6. - Total of 28 Presses, ranging in size from 32 ton to 150 ton! - OBI and straight side presses - Material sizes .003” to .187” flat stock up to 16” wide - Stainless steels, carbon steels, brass, copper and nickel alloys are used - Press bed capacity up to 60” Power Press Capabilities and Equipment
  • 7. - Tapping - Secondary forming - Assemblies - Welding - High and Low volume production Power Press Secondary Capabilities
  • 8. New Product Development Design / Engineering Support and Prototyping - In house tool design - Engineering support and part design assistance - Solidworks and Cadkey software are used
  • 9. New Product Development Tool Fabrication - In House Tool designers - 12 experienced toolmakers - Tooling fabrication done in house - Blanking dies, progressive dies, four-slide tools and secondary forming tools - Utilize outside sources for just a few tool fabrication processes
  • 10. - Pick and Place units inspect 100% in line - Fabrication and packaging of SMT and some thru hole components for the PCB industry - Custom designed (in house) and fabricated automated packaging machines for high volume components Tape and Reel/Reel to Reel
  • 11. - Supports tooling fabrication - Fabricates precision die components for complex part geometries - Produces part blanks for quick prototype runs Wire EDM Capabilities
  • 12. - Metal stampings - Wireforms - Subassemblies - 50 Nielson, 2 US Baird’s - Material sizes: .003” to .120” thick flat stock up to 2” wide - Flexibility to run both flat coil strip and wire - Bowl fed components can be assembled into final product Four-slide Capabilities and Equipment
  • 13. Spring Production Types - Compression Springs - Torsion Springs - Double Torsion Springs - Extension Springs - Wireforming
  • 14. Spring Capabilities and Equipment - 28 Coilers - 39 Torsion machines - 18 CNC wire formers - Wire diameters from .003”, up to .315” - Stainless steels, carbon steels, brass and copper alloys are used - Inline Stress relieving ovens
  • 15. Quality Control Inspection - Vision System and Comparator Inspection - Statistical Process Controls - 5 inspectors and technicians - PPAP’s available as requested - RoHS Compliance - Capable of detecting banned metal elements below the allowable limits - Fisherscope XRF used for material analysis to determine chemical composition
  • 16. Assemblies Methods - welding, swedging, press fitting, staking, etc.. Incorporate additional components such as clinch nuts, bushings, posts, inserts and a host of other items in order to enhance the final product. Small electro-mechanical assemblies can be produced with the following processes: • Staking • Welding • Tapping • Gluing • Brazing
  • 18. Lean and Continuous Improvement Culture KPI Boards 6S Report Card RSS Scorecard Scheduling Boards
  • 19. • Best in Industry pricing • In-House Tool design and fabrication • Continuous Improvement Culture • ISO 9001:2008 • State of the art equipment • Broad range of capabilities • High volume production and Capacity • Prototyping and Engineered Solutions • 60 year Tradition of Excellence! Top reasons to Choose Rowley