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Robert’s Project’s
at
Architectural - Engineering Firms
Robert’s Projects at
Architectural Engineering Firms
Educational Facilities

        K-12
NSA
                                  Southgate Community Schools
Architects Engineers
Planners                                 Bond Program


NSA was the architectural
engineering firm selected by
Southgate Community Schools
for their bond program to
upgrade their facilities. NSA
provided all architectural and
engineering design services.

This bond program included
additions and renovations to
the school district’s
elementary, middle, and high
schools. Additions consisted of
multi-purpose rooms, science
wings, media centers, etc.
NSA                                         Southgate Community Schools
Architects Engineers
Planners                            Davidson Middle School – Media Center Addition


This photograph is of the
Davidson middle school
classroom and media center
addition.

Structural systems utilized
were 8 inch load bearing
concrete masonry walls and bar
joist roof framing. The bar joist
roof framing had to support
multiple roof mounted
mechanical units. K series
joists were utilized in these
locations due to the uncertain
locations of the mechanical
units.
Southgate Community Schools

Davidson Middle School – Media Center Addition
NSA                                         Southgate Community Schools
Architects Engineers
Planners                            Elementary School – Multipurpose Room Addition


This photograph illustrated one
of several additions to multiple
elementary schools in the
school district.

Typically the structural systems
used were load bearing
concrete masonry walls with
steel bar joist roof framing.
The roof joists utilized constant
shear joists in areas where roof
top mechanical equipment
were going to be supported.
NSA                                     Ypsilanti School District
Architects Engineers
Planners                    Elementary School – Multipurpose Room Addition


Another elementary school
addition.
Ypsilanti School District

Elementary School – Multipurpose Room Addition
NSA                                           Ypsilanti School District
Architects Engineers
Planners                          Elementary School – Multipurpose Room Addition


NSA was selected to provide all
architectural and engineering
design services for the city of
Ypsilanti’s school bond
program.

Additions and renovations
were completed at multiple
elementary, middle school, and
high school locations.

Additions consisted of multi-
purpose rooms, media centers,
music rooms, etc.
Ypsilanti School District

Erickson Elementary School – Multi-Purpose Room Addition
Ypsilanti School District – Bond Program

George Elementary School – Multipurpose Room Addition
Southgate Community Schools – Bond Program

Davidson Middle School – Entrance Renovation & Elevator Addition
Educational Facilities
  University Level
Michigan State University
BEI Associates, Inc.
Architects Engineers
                                  Anthony Hall Agriculture Program Addition & Renovation

This project was a $43 million
dollar addition and renovation
of Michigan State University’s
Anthony Hall. The program
included this 200,000 square
foot addition and major
renovations to Anthony Hall
and the adjacent Diary Plant.

The three story addition
utilized a reinforced concrete
structural system with one way
pan joists as the floor system.
The addition contained
freezers and coolers to store
freshly slaughtered meat and
poultry products, an
auditorium, and offices for
graduate students in the animal
agriculture program.

Additionally, a second floor
addition was built on to the
existing dairy plant.
Industrial / Manufacturing Facilities
NSA
                                   Trotwood Distribution Center
Architects Engineers
Planners                                  Dayton, Ohio


This project was a 380,000
square foot warehouse located
in Trotwood, Ohio.

NSA teamed up with design
build partner Oliver Hatcher
Construction for this project.

NSA provided full architectural
and structural engineering
design services with Oliver
Hatcher performing the
construction.

Structural systems used were
tilt-up load bearing precast
concrete wall panels with steel
joist and joist girders for the
roof framing. Steel hollow
structural sections (tubes) were
used for the columns.

The roofing system was an
EPDM membrane with gravel
ballast.
NSA
                                                  Ford Motor Company
Architects Engineers
Planners                                        Allen Park Test Laboratory


This project was a renovation
of an existing building to
upgrade the ventilation
systems for a dynamometer                Existing Building Beyond
laboratory.

NSA was selected by
Diclemente Siegel Design, the                          Walk In
prime mechanical                    Monorail           Airhouse
consultant, to provide
architectural and structural
engineering services for the
project.
                                                                       Steel Grillage
The project consisted of
building multiple steel grillages
on the roof to support new
walk-in air houses that
provided ventilation to the
dynamometer test cells located
below in the existing building.
NSA                                  GEMA – Global Engine Manufacturing Alliance
Architects Engineers                             Dundee, Michigan
Planners
                                              Photographer Unknown


This project was a 950,000
square foot, greenfield
site, engine manufacturing
facility for DaimlerChrysler in
Dundee, Michigan. The project
was a joint venture between
Chrysler, Mitsubishi, and
Hyundai to build 4-cyliner
engines for their products.

The project included close to a
million square feet in
manufacturing space, a
separate fire pump house with
water storage tank, energy
center, and utility trestle to the
main plant.

This project also included an
administration and employee
relations building attached to
the plant. NSA provided all
architectural and engineering
design services.
GEMA – Global Engine Manufacturing Alliance
            Dundee, Michigan
         Photographer Unknown
GEMA – Global Engine Manufacturing Alliance
            Dundee, Michigan
         Photographer Unknown
Senior Retirement Living Communities
NSA
Architects Engineers              Fox Run - Senior Retirement Living Community
Planners


Fox Run is a premier senior                                       Pedestrian Bridge No. 2
retirement living community
in Novi, Michigan.

NSA was selected by
Erickson Retirement
Communities to be the
campus architect engineer.

The campus is divided up
into three neighborhoods
with a community building
and multiple residential
buildings in each
neighborhood. All of the
buildings are connected
together with either
enclosed links, bridges, or
tunnels. A central boiler
room is located in the
community buildings and                                                Bridge No. 1
the mechanical and
electrical utilities are routed
to the residential building
through the various links and                 General Site Plan
bridges.
NSA
                                               Fox Run Village
Architects Engineers
                                    Senior Retirement Living Community
Planners


This photograph shows a
typical six story steel framed
residential building on this
senior retirement campus.

The floor framing system
consisted of composite steel
bar joists and joist girders with
rolled wide flange column
shapes. The open joist system
was used due to the low floor
to floor heights and allowed
distribution of the MEP
systems to various locations
within the floor plans.

The lowest level floor plan had
walk out apartment units on
one side and maintenance
areas on the other side of the
corridor. This required the use
of a concrete retaining wall on
two sides of the building
footprint.
NSA
                                                Fox Run Village
Architects Engineers
                                     Senior Retirement Living Community
Planners


This photograph shows how
the grade steps down one story
at the corner of this building.

The building is six stories on the
low side of grade and five
stories on the high side of
grade.

Note the bay windows on the
right hand side of the
photograph.
NSA
Architects Engineers              Fox Run Campus – Community Building No. 1
Planners                                   Photographer - Unknown


Front elevation view of
community building No. 1
showing the Porte Cochere
over the drive way.

The community building is a
two story steel framed
structure with composite joists
and joist girders for the floor
system. The roof framing
consists of steel beams and
girders supporting pre-
engineered wood trusses at
two feet on center.

A portion of the second floor
framing was designed for a 75
pound per square foot process
hanging load to carry piping
and equipment in the boiler
room below this area.
Residential Building   Five Story   Residential Building   Community
RB-2.2                 Link         RB-2.1 – Six Stories   Building-CB-2.0
                                    Pedestrian
                                    Bridge
NSA
                                   Fox Run – Community Building No.1
Architects Engineers
                                        Photographer Unknown
Planners



This is the main entrance to
Community Building No. 1 in
Neighborhood No. 1.

The boiler room and main
mechanical room for all of the
five residential buildings in
neighborhood number one is in
this building. The MEP utilities
feed out to the various
residential building through a
series of enclosed links,
bridges, or tunnels.

This two story building is
framed with rolled structural
steel sections and composite
steel joist members. Open web
composite joists were selected
to provide easy routing of
mechanical and electrical
utilities throughout the
building.
NSA                                 Fox Run – Senior Retirement Living Community
Architects Engineers
Planners                                       Pedestrian Bridge No. 1



This photo shows the first
pedestrian bridge on the Fox
Run Campus.

The bridge connects the
second floor of community
building No. 1 to the second
floor of residential building No.
2.

The mechanical and electrical
utilities from the boiler room in
community building No. 1 are
routed across this bridge and
feed the rest of the residential
buildings in neighborhood No.
1.

Precast concrete, brick clad
piers, support a precast
concrete double tee that spans
between piers and cantilevers
ten feet to the buildings.
NSA                                Fox Run – Senior Retirement Living Community
Architects Engineers
Planners                                      Pedestrian Bridge No. 2


All of the buildings on a campus
are linked together by enclosed
links, bridges, or tunnels.

This photograph shows the
bridge from Community
Building No. 2 to Residential
Building No. 2.2.

This bridge spans
approximately 135 feet
between buildings and is
supported on three precast
concrete piers.

Due to the bridge location
crossing over an existing
wetland, the piers are
supported on 5 foot diameter
drilled piers which extend 25
feet into the earth to reach
suitable bearing soils.
NSA                                Fox Run – Senior Retirement Living Community
Architects Engineers
Planners                                      Pedestrian Bridge No. 2


The photo shows the
pedestrian bridge under
construction.

The middle pier is located in a
wetland area. The foundation
system used were drilled piers
five feet in diameter and
approximately twenty five feet
deep.

The precast concrete, brick clad
piers, support two precast
concrete double tee’s that span
fifty five feet each and then
cantilever another ten feet to
the buildings.

The MEP utilities are routed
from the boiler room in the
community building across the
bridge into the residential
buildings. Utilities are
concealed below the floor
system of the bridge.
NSA                                Fox Run – Senior Retirement Living Community
Architects Engineers
Planners                                      Pedestrian Bridge No. 2



This photo shows the interior
of the pedestrian bridge
looking down it’s length.

The hollow structural section
(tube) frames are spaced
approximately 10 feet apart
and support a wood glulam
beam on each side. The glulam
beams support transverse
tongue and groove wood
planking for the roof structure.

The floor framing consists of
light gauge metal joists
spanning between the sides of
the bridge. The joists support a
plywood floor system. There is
an approximately 18 inch void
space below the floor and
above the double tee for
mechanical and electrical
utilities to run from one
building to the next.
NSA
Architects Engineers               Fox Run - Senior Retirement Living Community
Planners


This photograph highlights the
hostess station as you enter the
main dinning room of
community building No. 2.
NSA
Architects Engineers        Fox Run - Senior Retirement Living Community
Planners


This photograph shows the
main dinning room at
Community Building No. 2.
NSA                             Fox Run - Senior Retirement Living Community
Architects Engineers
Planners                         Community Building No. 2 – Dinning Room


Photograph of dinning area in
Community Building No. 2.
NSA
Architects Engineers                Fox Run - Senior Retirement Living Community
Planners


This photograph highlights the
expo kitchen in the main
dinning room of community
building No. 2.

The expo kitchen is utilized to
give various cooking
demonstrations as part of the
various activities for the senior
residents.
NSA
Architects Engineers              Fox Run - Senior Retirement Living Community
Planners


This photograph shows the
bistro area of community
building No. 2.

The bistro is located adjacent
to the living room and provides
light snacks for the residents.
NSA
Architects Engineers              Fox Run - Senior Retirement Living Community
Planners


View of the gas fired fireplace
in the living room of
community building No. 2.
NSA                               Shire of Shelby, Shelby Township, Michigan
Architects Engineers
Planners                         Proposed Senior Retirement Living Community



This project was a three story
wood framed senior retirement
community in Shelby
Township, Michigan.

The three story residential
wings are connected together
with a two story commons area
that provides function common
to all residents.
Governmental Facilities

   Local / Municipal
NSA                                City of Southgate, Michigan
Architects Engineers
Planners                            28th. District Courthouse


This project was a court house
addition and police station
renovation for the City of
Southgate, Michigan.

The structural systems used
were 12 inch load bearing
concrete masonry walls and
rolled wide flange shapes for
the second floor. The second
floor framing was designed for
a storage live load of 250
pounds per square foot for
records retention.

The roof framing used steel bar
joists and metal deck.

Non-structural glass block was
used to provide some exterior
light to penetrate the buildings
interiors.
NSA                                   City of Southgate, Michigan
Architects Engineers
Planners                            Southgate Community Ice Arena


This project was a pre-
engineered building addition to
house a new ice rink adjacent
to the existing skating facility.

The main entrance shown here
was framed with light rolled
wide flange structural steel
members. This entrance/lobby
area includes a pro shop and
snack shop for the patrons.

The main rigid frames span
approximately 135 feet over the
rink area. The lateral thrust at
the base of the rigid frame
columns required a tie beam
below grade. The tie beam
required 2-#9 bars to carry the
tension force from the lateral
thrust of the column bases.
NSA
                                       City of Novi, Michigan
Architects Engineers
Planners                                 Fire Station No. 4


This project was a new fire station
for the city of Novi, Michigan.

The building is divided into three
separate functional areas.
Approximately one third of the
building is divided into living
quarters and central dispatch, one
third contains three drive through
apparatus bays, and one third
houses training facilities including
conference rooms with a separate
entrance.

Structural systems utilized on the
project were 8 inch load bearing
concrete masonry walls and light
bar joist roof framing members.
Screen walls were used on the
roof to hide roof top mechanical
units.

A separate structure was also
built for fire training exercise’s.
NSA
                                       City of Novi, Michigan
Architects Engineers
Planners                                 Fire Station No. 4


This project was a new fire station
for the city of Novi, Michigan.

The building is divided into three
separate functional areas.
Approximately one third of the
building is divided into living
quarters and central dispatch, one
third contains three drive through
apparatus bays, and one third
houses training facilities including
conference rooms with a separate
entrance.

Structural systems utilized on the
project were 8 inch load bearing
concrete masonry walls and light
bar joist roof framing members.
Screen walls were used on the
roof to hide roof top mechanical
units.

A separate structure was also
built for fire training exercise’s.
NSA
                                          City of Novi, Michigan
Architects Engineers
Planners                            Fire Station No. 4 – Training Tower



This photograph shows the
three story training tower
which was part of the new fire
station.

The structural system is an all
reinforced concrete frame of
columns, beams, and one way
slabs. Concrete beams
cantilever out at the second
and third floor levels to pick up
an exterior steel stair system.

The tower contains a precast
concrete section of pipe for
confined space entry training
and a steel framed “chop roof”
clad with plywood for fire
ventilation training.
Telecommunication Projects
NSA
Architects Engineers                 Wireless Phone Company Switching Center Addition
Planners



This project was a 28,000
square foot addition to a major
wireless telecommunications
company.

This addition was designed to
be structurally independent of
the existing facility so as to not
induce additional loads into the
existing building. The client
required the roof framing to be
designed for 75 pounds per
square foot over the switching
center rooms and 125 pounds
per square foot over the
emergency battery backup
rooms. The facility was
designed for seismic design
category C and as such, all MEP
utilities had to be seismically
braced.
NSA
                                  Wireless Phone Company
Architects Engineers
Planners                          Switching Center Addition


This photograph shows the
nine foot cantilevered roof of
the new addition. The new roof
was several feet higher than
the existing roof and therefore
a portion of the existing bar
joist roof framing had to be
reinforced for snow drift
loading.
NSA
                                   Wireless Phone Company
Architects Engineers
Planners                           Switching Center Addition


This photograph shows the
new columns 9 feet outboard
of the existing building. This
was necessary in order to get
spread footing foundations in
without disturbing the existing
foundation system. The roof
framing then cantilevers back
the 9 feet to the existing
building.

The blocked out wall
penetrations are for getting the
HVAC duct system into the new
addition. All the penetrations
were reinforced above the
opening with a steel lintel.
Health Care Facilities
Smith, Hinchman &                 Evans U.S. Army Hospital
Grylls Associates, Inc.
                                   Fort Carson, Colorado


This project was a $93 million
dollar replacement hospital for
the U.S. Army Corps of
Engineers located in Fort
Carson, Colorado.

The project consisted of a five
story patient tower, a central
two story commons area, and a
two story administrative
building. This project also
included renovations to the
existing powerhouse building.
Smith, Hinchman &               Evans U.S. Army Hospital – Fort Carson, CO
Grylls Associates, Inc.



This photograph shows the two
story commons area that links
the patient tower to the
administrative areas of the
hospital.
Smith, Hinchman &         Evans U.S. Army Hospital – Fort Carson, CO
Grylls Associates, Inc.



Two story commons area.
Smith Hinchman &                Evans U.S. Army Hospital – Fort Carson, CO
Grylls Associates, Inc.



Second floor of the two story
commons area. View looking
into the medical library.
Smith, Hinchman, &                     Detroit Medical Center
Grylls Associates, Inc.           Harper Professional Office Building



This project was a ten story
medical office building
adjacent to the Detroit Medical
Center’s Harper Hospital.

The project was originally
planned for eight stories with
two future floors. Mid way
through the construction, the
owner decided to incorporate
the two future floors including
a mechanical penthouse over a
portion of the roof.

Structural systems utilized
were a structural steel frame
with composite beams and
girders for the floor framing.
Exterior cladding consists of
brick veneer over concrete
masonry unit back up
construction.
Detroit Medical Center
Harper Professional Office Building
Smith, Hinchman, &                      Detroit Medical Center
Grylls Associates, Inc.            Harper Professional Office Building



Skylight over the main
entrance to the office building.

Hollow structural sections
(tubes) were used to support
the skylight rafters.
Smith Hinchman &                          Detroit Medical Center
Grylls Associates, Inc.              Harper Professional Office Building



This photograph shows the
pedestrian bridge at the second
floor level.

The office building is on the left
and the main hospital is on the
right.

The span is approximately 35
feet. A 27 inch deep girder was
used to span between
buildings. The depth was
chosen in order to keep
deflections to a minimum on
the spandrel beams which carry
the brick veneer and concrete
masonry back up.
Health Care Facilities
Albert Kahn                                Henry Ford Hospital
Associates, Inc.                      West Grand Boulevard Entrance


This project was a main entrance
renovation to Henry Ford
Hospital’s main campus in mid
town Detroit.

A circular drive was added to help
the efficiency of patient drop off
and a skylight was built to aid in
the identity of the hospital’s main
entrance.

Plate girders were used to
support the skylight which
required tight deflection
allowances and a horizontal truss
system was used in the two
triangular canopies to resolve the
horizontal thrust from the
skylight rafters.

Granite clad bollards define the
circular drive below the canopies
and also collect exhaust fumes
from the vehicles. The concrete
pavement in the drive ways
contains an embedded system of
piping for snow melting.
Albert Kahn                           Henry Ford Hospital
Associates, Inc.                 West Grand Boulevard Entrance




This photograph highlights the
circular drive from the street
and goes below the canopies
and skylight.

The grade changes nine feet
from the street to the patient
drop off area below the
skylight.

The design of the spandrel
beams around the perimeter of
the canopies and skylight were
controlled by deflection
considerations as they
supported limestone veneer
panels.
Albert Kahn                          Henry Ford Hospital
Associates, Inc.                West Grand Boulevard Entrance



The skylight spans
approximately 65 feet between
the piers.
Albert Kahn                                Henry Ford Hospital
Associates, Inc.                     36 Bed Critical Care Unit Addition


This project was the addition of
a 36 bed critical care unit
addition on top of an existing
five story hospital building.

The roof of the existing
building had been prepared for
use as a future floor. Existing
columns were stubbed up
above the roof line in
preparation for the future
columns. 48 foot span bays
required the use of 3 foot deep
trusses in order to be able to
route MEP utilities.

The column shown in the photo
to the left of the stair tower did
not extend to grade due to the
drive through below. A plate
girder was used at the roof of
the addition and a hanger was
dropped down to pick up the
floor load at this location.
Albert Kahn             Henry Ford Hospital
Associate, Inc.   36 Bed Critical Care Unit Addition
Commercial Buildings
NSA                                   Summit Pointe Office Building
Architects Engineers
Planners                          Class A Office Building – Novi, Michigan


This project was a four story
Class A office building located
in Novi, Michigan.

The structural systems used
were rolled wide flange shapes
with a composite beam and
slab floor system. The roof
framing consisted of steel bar
joists and wide flange girders.

There is one story of below
grade parking under the entire
building foot print.

The lobby contains a gas fired
fireplace. The lobby is
contained in a two story high
open atrium.
Summit Pointe Office Building
Class A Office Building – Novi, Michigan
Summit Pointe Office Building
Class A Office Building – Novi, Michigan
Skilled Nursing Facilities
NSA                               Ciena Healthcare Management
Architects Engineers
Planners                           Skilled Nursing Care Center



This project was a two story
skilled nursing care center for
Ciena Healthcare
Management.

The structural systems utilized
were half high load bearing
concrete masonry exterior
walls with light gauge metal
load bearing stud interior
corridor walls. The floor
system was a 3 ½ inch concrete
slab on metal deck on open
web steel bar joist framing
members.
Robert’s Projects
              at
Engineering Construction Firms
Heavy Industrial / Process Facilities
Rust International                Hammermill Papers Group
Corporation                          Selma, Alabama



This photograph is of a grass
roots paper machine building
for the Hamermill Papers
Group in Selma, Alabama.

Note that all of the structural
steel is galvanized due to the
corrosive environment of a
paper mill. All of the truss
members were WT shapes in
order to reduce the number of
locations for dust and
corrosives to accumulate.

Also note the main house crane
at about the mid height of the
photograph. The main function
of this crane is to change out
the granite rolls of the paper
machine.

The concrete piers in the
foreground will support the
paper machine.
Rust International                   Hammermill Paper Group
Corporation                             Selma, Alabama



                                                 Bridge Crane
This photograph is looking
down on the main operating
floor.
                                 Crane Girder
The concrete columns in the
foreground will support the
paper machine.

Note the main house bridge
crane at the top of the
photograph.

Also note the double plane
bracing on the columns in the
background. This was due to
the depth of the column shapes
used. These columns were W27
shapes and stepped down to
W18 shapes above the crane
girder level.
Rust International                  Hammermill Papers Group
Corporation                            Selma, Alabama



This photograph is a view
looking down the length of the
paper mill.

The hole in the operation floor
on the lower level is for the
paper machine to fit into. The
blue columns will support the
paper machine.

Note the crane girders at about
the mid height of the
photograph.

There are several levels of
mezzanines on the left side of
the photograph to support
equipment for the paper
making process.

Note that all of the structural
steel is galvanized due to the
corrosive nature of a paper mill.
Rust International             Hammermill Paper Group
Corporation                       Selma, Alabama



This photograph shows an end
plate moment connection on a
36 inch deep girder.




                                                    W36

                                      End Plate
Rust International                Hammermill Paper Group
Corporation                          Selma, Alabama



This photograph shows a
moment base plate on a large
crane column. Note the
leveling screws on the sides of
the base plate.
Environmental Cleanup Projects
The                Fernald Environmental Management Project
Ralph M. Parsons       Overall Site View – Pre Remediation
Company                      Photographer Unknown
Fluor                                  Fernald Environmental Management Project
Fernald                             Demolition of Production Buildings – Operable Unit 3
                                                  Photographer Unknown


The previous photograph is of
the Fernald Environmental
Management Project. This was
a former uranium enrichment
facility for the U.S. Department
of Energy.

The Fernald site outside of
Cincinnati, Ohio was put on the
National Priority List of major
superfund sites in need of
environmental remediation.

I worked for The Ralph M.
Parsons Company for just over
one year at this site. I prepared
feasibility studies, technical
reports, and structural designs
for hazardous waste
remediation projects.

This photograph shows the
explosive demolition of one of
the former uranium production
buildings on site.
Fluor     Fernald Environmental Management Project
Fernald      Overall Site View – Post Remediation
                    Photographer Unknown
Robert S. Downey, PE, LEED® AP, NCEES
          22180 Cape Cod Way
        Farmington Hills, MI 48336
            r-downey@att.net
          Mobile: 248.687.4711

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Robert's Projects at Architectural Engineering Firms

  • 4. NSA Southgate Community Schools Architects Engineers Planners Bond Program NSA was the architectural engineering firm selected by Southgate Community Schools for their bond program to upgrade their facilities. NSA provided all architectural and engineering design services. This bond program included additions and renovations to the school district’s elementary, middle, and high schools. Additions consisted of multi-purpose rooms, science wings, media centers, etc.
  • 5. NSA Southgate Community Schools Architects Engineers Planners Davidson Middle School – Media Center Addition This photograph is of the Davidson middle school classroom and media center addition. Structural systems utilized were 8 inch load bearing concrete masonry walls and bar joist roof framing. The bar joist roof framing had to support multiple roof mounted mechanical units. K series joists were utilized in these locations due to the uncertain locations of the mechanical units.
  • 6. Southgate Community Schools Davidson Middle School – Media Center Addition
  • 7. NSA Southgate Community Schools Architects Engineers Planners Elementary School – Multipurpose Room Addition This photograph illustrated one of several additions to multiple elementary schools in the school district. Typically the structural systems used were load bearing concrete masonry walls with steel bar joist roof framing. The roof joists utilized constant shear joists in areas where roof top mechanical equipment were going to be supported.
  • 8. NSA Ypsilanti School District Architects Engineers Planners Elementary School – Multipurpose Room Addition Another elementary school addition.
  • 9. Ypsilanti School District Elementary School – Multipurpose Room Addition
  • 10. NSA Ypsilanti School District Architects Engineers Planners Elementary School – Multipurpose Room Addition NSA was selected to provide all architectural and engineering design services for the city of Ypsilanti’s school bond program. Additions and renovations were completed at multiple elementary, middle school, and high school locations. Additions consisted of multi- purpose rooms, media centers, music rooms, etc.
  • 11. Ypsilanti School District Erickson Elementary School – Multi-Purpose Room Addition
  • 12. Ypsilanti School District – Bond Program George Elementary School – Multipurpose Room Addition
  • 13. Southgate Community Schools – Bond Program Davidson Middle School – Entrance Renovation & Elevator Addition
  • 14. Educational Facilities University Level
  • 15. Michigan State University BEI Associates, Inc. Architects Engineers Anthony Hall Agriculture Program Addition & Renovation This project was a $43 million dollar addition and renovation of Michigan State University’s Anthony Hall. The program included this 200,000 square foot addition and major renovations to Anthony Hall and the adjacent Diary Plant. The three story addition utilized a reinforced concrete structural system with one way pan joists as the floor system. The addition contained freezers and coolers to store freshly slaughtered meat and poultry products, an auditorium, and offices for graduate students in the animal agriculture program. Additionally, a second floor addition was built on to the existing dairy plant.
  • 16.
  • 18. NSA Trotwood Distribution Center Architects Engineers Planners Dayton, Ohio This project was a 380,000 square foot warehouse located in Trotwood, Ohio. NSA teamed up with design build partner Oliver Hatcher Construction for this project. NSA provided full architectural and structural engineering design services with Oliver Hatcher performing the construction. Structural systems used were tilt-up load bearing precast concrete wall panels with steel joist and joist girders for the roof framing. Steel hollow structural sections (tubes) were used for the columns. The roofing system was an EPDM membrane with gravel ballast.
  • 19. NSA Ford Motor Company Architects Engineers Planners Allen Park Test Laboratory This project was a renovation of an existing building to upgrade the ventilation systems for a dynamometer Existing Building Beyond laboratory. NSA was selected by Diclemente Siegel Design, the Walk In prime mechanical Monorail Airhouse consultant, to provide architectural and structural engineering services for the project. Steel Grillage The project consisted of building multiple steel grillages on the roof to support new walk-in air houses that provided ventilation to the dynamometer test cells located below in the existing building.
  • 20. NSA GEMA – Global Engine Manufacturing Alliance Architects Engineers Dundee, Michigan Planners Photographer Unknown This project was a 950,000 square foot, greenfield site, engine manufacturing facility for DaimlerChrysler in Dundee, Michigan. The project was a joint venture between Chrysler, Mitsubishi, and Hyundai to build 4-cyliner engines for their products. The project included close to a million square feet in manufacturing space, a separate fire pump house with water storage tank, energy center, and utility trestle to the main plant. This project also included an administration and employee relations building attached to the plant. NSA provided all architectural and engineering design services.
  • 21. GEMA – Global Engine Manufacturing Alliance Dundee, Michigan Photographer Unknown
  • 22. GEMA – Global Engine Manufacturing Alliance Dundee, Michigan Photographer Unknown
  • 24. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners Fox Run is a premier senior Pedestrian Bridge No. 2 retirement living community in Novi, Michigan. NSA was selected by Erickson Retirement Communities to be the campus architect engineer. The campus is divided up into three neighborhoods with a community building and multiple residential buildings in each neighborhood. All of the buildings are connected together with either enclosed links, bridges, or tunnels. A central boiler room is located in the community buildings and Bridge No. 1 the mechanical and electrical utilities are routed to the residential building through the various links and General Site Plan bridges.
  • 25. NSA Fox Run Village Architects Engineers Senior Retirement Living Community Planners This photograph shows a typical six story steel framed residential building on this senior retirement campus. The floor framing system consisted of composite steel bar joists and joist girders with rolled wide flange column shapes. The open joist system was used due to the low floor to floor heights and allowed distribution of the MEP systems to various locations within the floor plans. The lowest level floor plan had walk out apartment units on one side and maintenance areas on the other side of the corridor. This required the use of a concrete retaining wall on two sides of the building footprint.
  • 26.
  • 27. NSA Fox Run Village Architects Engineers Senior Retirement Living Community Planners This photograph shows how the grade steps down one story at the corner of this building. The building is six stories on the low side of grade and five stories on the high side of grade. Note the bay windows on the right hand side of the photograph.
  • 28. NSA Architects Engineers Fox Run Campus – Community Building No. 1 Planners Photographer - Unknown Front elevation view of community building No. 1 showing the Porte Cochere over the drive way. The community building is a two story steel framed structure with composite joists and joist girders for the floor system. The roof framing consists of steel beams and girders supporting pre- engineered wood trusses at two feet on center. A portion of the second floor framing was designed for a 75 pound per square foot process hanging load to carry piping and equipment in the boiler room below this area.
  • 29. Residential Building Five Story Residential Building Community RB-2.2 Link RB-2.1 – Six Stories Building-CB-2.0 Pedestrian Bridge
  • 30.
  • 31. NSA Fox Run – Community Building No.1 Architects Engineers Photographer Unknown Planners This is the main entrance to Community Building No. 1 in Neighborhood No. 1. The boiler room and main mechanical room for all of the five residential buildings in neighborhood number one is in this building. The MEP utilities feed out to the various residential building through a series of enclosed links, bridges, or tunnels. This two story building is framed with rolled structural steel sections and composite steel joist members. Open web composite joists were selected to provide easy routing of mechanical and electrical utilities throughout the building.
  • 32. NSA Fox Run – Senior Retirement Living Community Architects Engineers Planners Pedestrian Bridge No. 1 This photo shows the first pedestrian bridge on the Fox Run Campus. The bridge connects the second floor of community building No. 1 to the second floor of residential building No. 2. The mechanical and electrical utilities from the boiler room in community building No. 1 are routed across this bridge and feed the rest of the residential buildings in neighborhood No. 1. Precast concrete, brick clad piers, support a precast concrete double tee that spans between piers and cantilevers ten feet to the buildings.
  • 33. NSA Fox Run – Senior Retirement Living Community Architects Engineers Planners Pedestrian Bridge No. 2 All of the buildings on a campus are linked together by enclosed links, bridges, or tunnels. This photograph shows the bridge from Community Building No. 2 to Residential Building No. 2.2. This bridge spans approximately 135 feet between buildings and is supported on three precast concrete piers. Due to the bridge location crossing over an existing wetland, the piers are supported on 5 foot diameter drilled piers which extend 25 feet into the earth to reach suitable bearing soils.
  • 34. NSA Fox Run – Senior Retirement Living Community Architects Engineers Planners Pedestrian Bridge No. 2 The photo shows the pedestrian bridge under construction. The middle pier is located in a wetland area. The foundation system used were drilled piers five feet in diameter and approximately twenty five feet deep. The precast concrete, brick clad piers, support two precast concrete double tee’s that span fifty five feet each and then cantilever another ten feet to the buildings. The MEP utilities are routed from the boiler room in the community building across the bridge into the residential buildings. Utilities are concealed below the floor system of the bridge.
  • 35. NSA Fox Run – Senior Retirement Living Community Architects Engineers Planners Pedestrian Bridge No. 2 This photo shows the interior of the pedestrian bridge looking down it’s length. The hollow structural section (tube) frames are spaced approximately 10 feet apart and support a wood glulam beam on each side. The glulam beams support transverse tongue and groove wood planking for the roof structure. The floor framing consists of light gauge metal joists spanning between the sides of the bridge. The joists support a plywood floor system. There is an approximately 18 inch void space below the floor and above the double tee for mechanical and electrical utilities to run from one building to the next.
  • 36. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners This photograph highlights the hostess station as you enter the main dinning room of community building No. 2.
  • 37. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners This photograph shows the main dinning room at Community Building No. 2.
  • 38. NSA Fox Run - Senior Retirement Living Community Architects Engineers Planners Community Building No. 2 – Dinning Room Photograph of dinning area in Community Building No. 2.
  • 39. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners This photograph highlights the expo kitchen in the main dinning room of community building No. 2. The expo kitchen is utilized to give various cooking demonstrations as part of the various activities for the senior residents.
  • 40. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners This photograph shows the bistro area of community building No. 2. The bistro is located adjacent to the living room and provides light snacks for the residents.
  • 41. NSA Architects Engineers Fox Run - Senior Retirement Living Community Planners View of the gas fired fireplace in the living room of community building No. 2.
  • 42. NSA Shire of Shelby, Shelby Township, Michigan Architects Engineers Planners Proposed Senior Retirement Living Community This project was a three story wood framed senior retirement community in Shelby Township, Michigan. The three story residential wings are connected together with a two story commons area that provides function common to all residents.
  • 43. Governmental Facilities Local / Municipal
  • 44. NSA City of Southgate, Michigan Architects Engineers Planners 28th. District Courthouse This project was a court house addition and police station renovation for the City of Southgate, Michigan. The structural systems used were 12 inch load bearing concrete masonry walls and rolled wide flange shapes for the second floor. The second floor framing was designed for a storage live load of 250 pounds per square foot for records retention. The roof framing used steel bar joists and metal deck. Non-structural glass block was used to provide some exterior light to penetrate the buildings interiors.
  • 45.
  • 46. NSA City of Southgate, Michigan Architects Engineers Planners Southgate Community Ice Arena This project was a pre- engineered building addition to house a new ice rink adjacent to the existing skating facility. The main entrance shown here was framed with light rolled wide flange structural steel members. This entrance/lobby area includes a pro shop and snack shop for the patrons. The main rigid frames span approximately 135 feet over the rink area. The lateral thrust at the base of the rigid frame columns required a tie beam below grade. The tie beam required 2-#9 bars to carry the tension force from the lateral thrust of the column bases.
  • 47.
  • 48. NSA City of Novi, Michigan Architects Engineers Planners Fire Station No. 4 This project was a new fire station for the city of Novi, Michigan. The building is divided into three separate functional areas. Approximately one third of the building is divided into living quarters and central dispatch, one third contains three drive through apparatus bays, and one third houses training facilities including conference rooms with a separate entrance. Structural systems utilized on the project were 8 inch load bearing concrete masonry walls and light bar joist roof framing members. Screen walls were used on the roof to hide roof top mechanical units. A separate structure was also built for fire training exercise’s.
  • 49. NSA City of Novi, Michigan Architects Engineers Planners Fire Station No. 4 This project was a new fire station for the city of Novi, Michigan. The building is divided into three separate functional areas. Approximately one third of the building is divided into living quarters and central dispatch, one third contains three drive through apparatus bays, and one third houses training facilities including conference rooms with a separate entrance. Structural systems utilized on the project were 8 inch load bearing concrete masonry walls and light bar joist roof framing members. Screen walls were used on the roof to hide roof top mechanical units. A separate structure was also built for fire training exercise’s.
  • 50. NSA City of Novi, Michigan Architects Engineers Planners Fire Station No. 4 – Training Tower This photograph shows the three story training tower which was part of the new fire station. The structural system is an all reinforced concrete frame of columns, beams, and one way slabs. Concrete beams cantilever out at the second and third floor levels to pick up an exterior steel stair system. The tower contains a precast concrete section of pipe for confined space entry training and a steel framed “chop roof” clad with plywood for fire ventilation training.
  • 52. NSA Architects Engineers Wireless Phone Company Switching Center Addition Planners This project was a 28,000 square foot addition to a major wireless telecommunications company. This addition was designed to be structurally independent of the existing facility so as to not induce additional loads into the existing building. The client required the roof framing to be designed for 75 pounds per square foot over the switching center rooms and 125 pounds per square foot over the emergency battery backup rooms. The facility was designed for seismic design category C and as such, all MEP utilities had to be seismically braced.
  • 53. NSA Wireless Phone Company Architects Engineers Planners Switching Center Addition This photograph shows the nine foot cantilevered roof of the new addition. The new roof was several feet higher than the existing roof and therefore a portion of the existing bar joist roof framing had to be reinforced for snow drift loading.
  • 54. NSA Wireless Phone Company Architects Engineers Planners Switching Center Addition This photograph shows the new columns 9 feet outboard of the existing building. This was necessary in order to get spread footing foundations in without disturbing the existing foundation system. The roof framing then cantilevers back the 9 feet to the existing building. The blocked out wall penetrations are for getting the HVAC duct system into the new addition. All the penetrations were reinforced above the opening with a steel lintel.
  • 56. Smith, Hinchman & Evans U.S. Army Hospital Grylls Associates, Inc. Fort Carson, Colorado This project was a $93 million dollar replacement hospital for the U.S. Army Corps of Engineers located in Fort Carson, Colorado. The project consisted of a five story patient tower, a central two story commons area, and a two story administrative building. This project also included renovations to the existing powerhouse building.
  • 57.
  • 58.
  • 59.
  • 60. Smith, Hinchman & Evans U.S. Army Hospital – Fort Carson, CO Grylls Associates, Inc. This photograph shows the two story commons area that links the patient tower to the administrative areas of the hospital.
  • 61. Smith, Hinchman & Evans U.S. Army Hospital – Fort Carson, CO Grylls Associates, Inc. Two story commons area.
  • 62. Smith Hinchman & Evans U.S. Army Hospital – Fort Carson, CO Grylls Associates, Inc. Second floor of the two story commons area. View looking into the medical library.
  • 63. Smith, Hinchman, & Detroit Medical Center Grylls Associates, Inc. Harper Professional Office Building This project was a ten story medical office building adjacent to the Detroit Medical Center’s Harper Hospital. The project was originally planned for eight stories with two future floors. Mid way through the construction, the owner decided to incorporate the two future floors including a mechanical penthouse over a portion of the roof. Structural systems utilized were a structural steel frame with composite beams and girders for the floor framing. Exterior cladding consists of brick veneer over concrete masonry unit back up construction.
  • 64. Detroit Medical Center Harper Professional Office Building
  • 65. Smith, Hinchman, & Detroit Medical Center Grylls Associates, Inc. Harper Professional Office Building Skylight over the main entrance to the office building. Hollow structural sections (tubes) were used to support the skylight rafters.
  • 66. Smith Hinchman & Detroit Medical Center Grylls Associates, Inc. Harper Professional Office Building This photograph shows the pedestrian bridge at the second floor level. The office building is on the left and the main hospital is on the right. The span is approximately 35 feet. A 27 inch deep girder was used to span between buildings. The depth was chosen in order to keep deflections to a minimum on the spandrel beams which carry the brick veneer and concrete masonry back up.
  • 68. Albert Kahn Henry Ford Hospital Associates, Inc. West Grand Boulevard Entrance This project was a main entrance renovation to Henry Ford Hospital’s main campus in mid town Detroit. A circular drive was added to help the efficiency of patient drop off and a skylight was built to aid in the identity of the hospital’s main entrance. Plate girders were used to support the skylight which required tight deflection allowances and a horizontal truss system was used in the two triangular canopies to resolve the horizontal thrust from the skylight rafters. Granite clad bollards define the circular drive below the canopies and also collect exhaust fumes from the vehicles. The concrete pavement in the drive ways contains an embedded system of piping for snow melting.
  • 69. Albert Kahn Henry Ford Hospital Associates, Inc. West Grand Boulevard Entrance This photograph highlights the circular drive from the street and goes below the canopies and skylight. The grade changes nine feet from the street to the patient drop off area below the skylight. The design of the spandrel beams around the perimeter of the canopies and skylight were controlled by deflection considerations as they supported limestone veneer panels.
  • 70. Albert Kahn Henry Ford Hospital Associates, Inc. West Grand Boulevard Entrance The skylight spans approximately 65 feet between the piers.
  • 71. Albert Kahn Henry Ford Hospital Associates, Inc. 36 Bed Critical Care Unit Addition This project was the addition of a 36 bed critical care unit addition on top of an existing five story hospital building. The roof of the existing building had been prepared for use as a future floor. Existing columns were stubbed up above the roof line in preparation for the future columns. 48 foot span bays required the use of 3 foot deep trusses in order to be able to route MEP utilities. The column shown in the photo to the left of the stair tower did not extend to grade due to the drive through below. A plate girder was used at the roof of the addition and a hanger was dropped down to pick up the floor load at this location.
  • 72. Albert Kahn Henry Ford Hospital Associate, Inc. 36 Bed Critical Care Unit Addition
  • 74. NSA Summit Pointe Office Building Architects Engineers Planners Class A Office Building – Novi, Michigan This project was a four story Class A office building located in Novi, Michigan. The structural systems used were rolled wide flange shapes with a composite beam and slab floor system. The roof framing consisted of steel bar joists and wide flange girders. There is one story of below grade parking under the entire building foot print. The lobby contains a gas fired fireplace. The lobby is contained in a two story high open atrium.
  • 75. Summit Pointe Office Building Class A Office Building – Novi, Michigan
  • 76. Summit Pointe Office Building Class A Office Building – Novi, Michigan
  • 78. NSA Ciena Healthcare Management Architects Engineers Planners Skilled Nursing Care Center This project was a two story skilled nursing care center for Ciena Healthcare Management. The structural systems utilized were half high load bearing concrete masonry exterior walls with light gauge metal load bearing stud interior corridor walls. The floor system was a 3 ½ inch concrete slab on metal deck on open web steel bar joist framing members.
  • 79. Robert’s Projects at Engineering Construction Firms
  • 80. Heavy Industrial / Process Facilities
  • 81. Rust International Hammermill Papers Group Corporation Selma, Alabama This photograph is of a grass roots paper machine building for the Hamermill Papers Group in Selma, Alabama. Note that all of the structural steel is galvanized due to the corrosive environment of a paper mill. All of the truss members were WT shapes in order to reduce the number of locations for dust and corrosives to accumulate. Also note the main house crane at about the mid height of the photograph. The main function of this crane is to change out the granite rolls of the paper machine. The concrete piers in the foreground will support the paper machine.
  • 82. Rust International Hammermill Paper Group Corporation Selma, Alabama Bridge Crane This photograph is looking down on the main operating floor. Crane Girder The concrete columns in the foreground will support the paper machine. Note the main house bridge crane at the top of the photograph. Also note the double plane bracing on the columns in the background. This was due to the depth of the column shapes used. These columns were W27 shapes and stepped down to W18 shapes above the crane girder level.
  • 83. Rust International Hammermill Papers Group Corporation Selma, Alabama This photograph is a view looking down the length of the paper mill. The hole in the operation floor on the lower level is for the paper machine to fit into. The blue columns will support the paper machine. Note the crane girders at about the mid height of the photograph. There are several levels of mezzanines on the left side of the photograph to support equipment for the paper making process. Note that all of the structural steel is galvanized due to the corrosive nature of a paper mill.
  • 84. Rust International Hammermill Paper Group Corporation Selma, Alabama This photograph shows an end plate moment connection on a 36 inch deep girder. W36 End Plate
  • 85. Rust International Hammermill Paper Group Corporation Selma, Alabama This photograph shows a moment base plate on a large crane column. Note the leveling screws on the sides of the base plate.
  • 87. The Fernald Environmental Management Project Ralph M. Parsons Overall Site View – Pre Remediation Company Photographer Unknown
  • 88. Fluor Fernald Environmental Management Project Fernald Demolition of Production Buildings – Operable Unit 3 Photographer Unknown The previous photograph is of the Fernald Environmental Management Project. This was a former uranium enrichment facility for the U.S. Department of Energy. The Fernald site outside of Cincinnati, Ohio was put on the National Priority List of major superfund sites in need of environmental remediation. I worked for The Ralph M. Parsons Company for just over one year at this site. I prepared feasibility studies, technical reports, and structural designs for hazardous waste remediation projects. This photograph shows the explosive demolition of one of the former uranium production buildings on site.
  • 89. Fluor Fernald Environmental Management Project Fernald Overall Site View – Post Remediation Photographer Unknown
  • 90. Robert S. Downey, PE, LEED® AP, NCEES 22180 Cape Cod Way Farmington Hills, MI 48336 r-downey@att.net Mobile: 248.687.4711