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Evaluation of Operation Cost for New Co-
Generation Power Plant from Different Steam
Turbine Manufactures using GE Gate Cycle

                                    Pichai Chaibamrung

                                     Email: ty_giuly@hotmail.com
                                     Linkedin: pichai chaibamrung
Objective
• To evaluate operation cost of power plant from
  different steam turbine manufacturer
Cogeneration plant boundary


• Have to supply process steam at same condition
  for all steam turbine manufacturer except
  process steam to deaerator with depend on feed
  water configuration
• Have to operate at same pressure for deaerator
• Demand electricity is considered just outside
  power plant scope and has to be same value
Considered Parameter
• The isentropic efficiency does not mean the
  better plant heat rate. The another is plant
  configuration. The configuration of feed water
  heater is the main parameter or key that govern
  the overall plant efficiency or heat rate.
• To evaluate the steam turbine efficiency, it is not
  only turbine efficiency itself but also the effect of
  other equipment in plant such as boiler, cooling
  tower, ect.
Equipment affected by turbine efficiency
Generating the same output of electricity and process
steam, the different turbine efficiency result in different
power consumption in other machine in the plant. The
main machine effected by this different are:
–   Cooling water pump power consumption
–   Boiler feed water pump power consumption
–   Drafting system power consumption
–   Fuel feeding system power consumption
Evaluation Method
•   Turbine manufacture supply heat and mass balance diagram base
    on their design
•   Using commercial heat and mass balanced software model
    complete cycle for each vendors
•   Specify same boundary condition and initial value (boiler eff., inlet
    cooling water temp.,deareator pressure, pump eff., pump diff
    pressure)
•   Run the model to compare the heat rate or plant efficiency
•   Check the result of initial value, if it is significantly different, the
    efficiency of boiler and pump shall be considered to be different
•   The main different result is boiler operating load. This result in the
    different boiler feed water pump load, condensate pump load, forced
    draft fan load, induced draft fan load and fuel conveying system
    load.
Example Manufacturer 1
Different ST Eff.




                            Same process       Same cooling
                           steam condition    water inlet temp




                                             Different LP
                                             configuration

             Same deaerator pressure
                 and BFWP eff.
Example Manufacturer 2
Different ST eff.




                            Same process
                           steam condition



                                                          Same cooling
                                                         water inlet temp.




                                             Different LP
                                             configuration



           Same deaerator pressure and
                   BFWP eff.
Example

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Comparing Operation Costs of a Co-Generation Power Plant Using Different Steam Turbine Designs

  • 1. Evaluation of Operation Cost for New Co- Generation Power Plant from Different Steam Turbine Manufactures using GE Gate Cycle Pichai Chaibamrung Email: ty_giuly@hotmail.com Linkedin: pichai chaibamrung
  • 2. Objective • To evaluate operation cost of power plant from different steam turbine manufacturer
  • 3. Cogeneration plant boundary • Have to supply process steam at same condition for all steam turbine manufacturer except process steam to deaerator with depend on feed water configuration • Have to operate at same pressure for deaerator • Demand electricity is considered just outside power plant scope and has to be same value
  • 4. Considered Parameter • The isentropic efficiency does not mean the better plant heat rate. The another is plant configuration. The configuration of feed water heater is the main parameter or key that govern the overall plant efficiency or heat rate. • To evaluate the steam turbine efficiency, it is not only turbine efficiency itself but also the effect of other equipment in plant such as boiler, cooling tower, ect.
  • 5. Equipment affected by turbine efficiency Generating the same output of electricity and process steam, the different turbine efficiency result in different power consumption in other machine in the plant. The main machine effected by this different are: – Cooling water pump power consumption – Boiler feed water pump power consumption – Drafting system power consumption – Fuel feeding system power consumption
  • 6. Evaluation Method • Turbine manufacture supply heat and mass balance diagram base on their design • Using commercial heat and mass balanced software model complete cycle for each vendors • Specify same boundary condition and initial value (boiler eff., inlet cooling water temp.,deareator pressure, pump eff., pump diff pressure) • Run the model to compare the heat rate or plant efficiency • Check the result of initial value, if it is significantly different, the efficiency of boiler and pump shall be considered to be different • The main different result is boiler operating load. This result in the different boiler feed water pump load, condensate pump load, forced draft fan load, induced draft fan load and fuel conveying system load.
  • 7. Example Manufacturer 1 Different ST Eff. Same process Same cooling steam condition water inlet temp Different LP configuration Same deaerator pressure and BFWP eff.
  • 8. Example Manufacturer 2 Different ST eff. Same process steam condition Same cooling water inlet temp. Different LP configuration Same deaerator pressure and BFWP eff.