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High-Throughput Screening of mAb Charge Variants Using Microchip-CZE
                                                                                   Authors: Tobias Wheeler, Lucy Sun, Rajendra Singh, Bahram Fathollahi and Hans Pirard
                                                                                   Caliper - A PerkinElmer Company, Alameda, CA, USA


                                                                                                                                                                                                                                                                                                                                                 Intermediate Assay Reproducibility                                        Relative areas of basic, main, and acidic variants
 1      Abstract                                            Conventional vs. Microfluidic Screening                                                                   4                Results                                                                                                                                                    Independently labeled a mAb five times; nine repeat
                                                                                                                                                                                                                                                                                                                                                                                                                            are consistent across all concentrations
                                                                                                                                                                                                                                                                                                                                                   injections in two chips on two instruments (n = 90)                     CVs : 1.7% (basic); 0.9% (main); 2.1% (acidic)
 We have developed an automated, high-throughput             High-throughput screening methods are required to                                                     Charge Variant Profiles
                                                              support process development (and, potentially,                                                                                                                                                                                                                                      Relative amount = 100(Peak Area / Total Area)
 microfluidic platform, the LabChip® GXII, that
                                                              quality control) for the production of mAbs                                                            Comparison of charge profile of mAb samples                                                                                                                                                                                                         SOFTWARE FEATURES
 performs multiple protein characterization assays.
                                                                                                                                                                      obtained with microchip-CZE to those obtained with                                                                                                                                 Chip 1 / Instr. 1 Chip 2 / Instr. 2    Total
 The current assays include (1) purity assessment            Typical analysis times of charge variant screening                                                      conventional CZE and iCE280 methods                                                                                                                                                                                                           P3     Label expected peaks
                                                                                                                                                                                                                                                                                                                                                  Peak       CV (%)            CV (%)          CV (%)
 by microchip CE-SDS, and (2) profiling of N-                 methods:                                                                                                                                                                                                                                                                             P1          2.1                2.2           2.5                        Exclude peaks from analysis
 glycans, both with an analysis time of < 60 s per                                                                              Microchip-
                                                                                  IEC/CEX             cIEF            CZE                                                                                                                                                                                                                          P2          3.2                4.1           3.7                        Determine relative amounts (%)
 sample. More recently, we have developed a third                                                                                  CZE                                                                                                      Microchip-CZE: 60 s                                                                                    P3          0.8                0.7           1.1                 P4
                                                                                  10 – 90 min                                                                                                                                                                                                                                                                                                                              Manual peak integration
 assay: a high-throughput, microchip-CZE method             Per Sample                                15 min       10-30 min        ~1 min                                                                                                                                                                                                                                                                     P2
                                                                                                                                                                                                                                         ~13X Faster Separation                                                                                    P4          2.9                2.6           3.2       P1

 for the characterization of mAb charge variants. In        Per 96-Well Plate     16-144 hrs          24 hrs        16-24 hrs       <2 hrs                                                                                                                                                                                                                                                                                 Export to Empower
                                                                                                                                                                                                                                                                                                                                                  Total coefficient of variance (CV) for relative amount
 this method, mAbs with 7 < pI < 9.5 are                                                                                                                                                                                                                                                                                                           of each peak is less than 4%
 fluorescently labeled while conserving net charge.          Traditional methods are unable to meet the demand
 This labeling is performed in a 96-well plate format         for analysis of 100s of samples in a reasonable                                                                                                                                                                                                                                    Limit of Detection
                                                              amount of time (< 8 hrs)
 that is amenable to automation. Labeled sample is                                                                                                                                                                           Acidic                                                                                                               Detect reliably down to ~1% of minimum
 then drawn into a microchip through a capillary                                                                                                                                                                                                                                                                                                   recommended sample concentration (1 mg/mL)
                                                                                                                                                                                                            Basic
 sipper and applied vacuum. Once in the microchip,                                                                                                                                       Free Dye

 the sample is electrokinetically injected and
                                                              3        Materials & Methods
 separated in a microchannel that is dynamically
 coated to suppress electroosmotic flow. Sufficient          Instrument: LabChip GXII
 resolution of charge variants is achieved in < 68 s
                                                                                                                                                             0.45




                                                                                                                                                                                                                                                                                Main Isoform - 8.810
                                                                                                                                                             0.40         iCE280
                                                                                                                                                                          mAb 4
 and the labeling and analysis of 96 samples
                                                                                                                                                             0.35
 requires < 2 hours. This poster (1) describes the
                                                                                                                                                             0.30
 separation method and the sample workflow, and                                                                                                                                                                                                                                                                                                                                                    Cs = 1.6mg/mL
                                                                                                                                                             0.25
 (2) demonstrates the resolution, speed, sensitivity,




                                                                                                                                                Absorbance
                                                                                                                                                                                  Analysis Time:
                                                                                                                                                                                                                                                                                                                                                                                                   C = 1.26% Cs
                                                                                                                                                             0.20                 ~15 min
 reproducibility, and ease-of-use of the method, for                                                                                                                                                                                                     Acidic
                                                                                                                                                                                                                                                                                                                                9.50 pI
                                                                                                                                                                                                                                                                                                                                                                                                   C = 0.41% Cs
                                                                                                                                                             0.15
 the high-throughput screening of mAb charge




                                                                                                                                                                                                                                                                       8.712
                                                                           LabChip GXII                                 Microchip                                                                                                                                                                      Basic
                                                                                                                                                                                                                                                                                                                                                                                                                         5
                                                                                                                                                                      6.14 pI

 variants.
                                                                                                                                                             0.10

                                                                                                                                                                                                                                                                                                                                                                                                                               Conclusions




                                                                                                                                                                                                                                                                                                       8.948
                                                                                                                                                                                                                                                               8.585




                                                                                                                                                                                                                                                                                                               9.044
                                                             Sample sipped from 96-well plate
                                                                                                                                                             0.05




                                                                                                                                                                                                                                                                                                                                                                                                                         Developed a high-throughput microchip-CZE
                                                                                                                                                             0.00
                                                             Washing/conditioning between samples not required
                                                                                                                                                               6.00    6.20     6.40   6.60   6.80   7.00    7.20   7.40   7.60   7.80   8.00   8.20    8.40   8.60            8.80                      9.00          9.20   9.40   9.60
                                                                                                                                                                                                                                                                                                                                                 Variation in Relative Amounts
  2     Introduction                                         Labeling reaction: 10 min at room temperature
                                                                                                                                                                                                                                   pI
                                                                                                                                                                                                                                                                                                                                                  10, 5, 2, and 1 mg/mL of mAb                                          assay for profiling the charge variants of
                                                             Input concentration: 2 mg/ml is optimal, 0.5-10 mg/mL is                                                                                                                                                                                                                                                                                                   therapeutic mAbs
                                                              allowed                                                                                                       Conventional CZE: 15 min
 Charge variants screening: Key assay for the
  evaluation of therapeutic mAb production                                                                                                                                      (capillary wash between                                                                                                                                                                                                                  Key features of the assay:
                                                                                                                                                                                samples is not factored into
  processes, at various stages of development
                                                             Workflow:                                                                                                         time)
 Anticipated applicability in: (1) Clone selection, (2)                                                                                                                                                                                                                                                                                                                                                                    Speed: < 2 hrs / 96 samples (includes
  Cell culture optimization, (3) Purification                1) Sample Labeling:                                                                                                                                                                       Acidic                                                                                                                                                                sample preparation)
  optimization, (4) BioProcess scale-up, (5)
                                                                                                                                                                                                                                  Basic
  Formulation optimization, (6) Manufacturing                                   5 µL
                                                                                           Dye Mixture: 5 µL                                                                                                                                                                                                                                                                                                                Resolution: comparable to or better than
                                                                                                                 5 µL
  optimization                                                25 µL
                                                                                Labeling
                                                                                           Dye + 145 µL
                                                                                                                 Dye Mixture                                                                                                                                                                                                                                                                                                 conventional CZE
                                                              Sample                       DMF
                                                                                Buffer                                              60 µL H2O
 Charge variant profile can be obtained using
  capillary zone electrophoresis (CZE) – separation                                                                                                                                                                                                                                                                                                                                                                         Reproducibility: %CV ~1 % for main peak
  based primarily on charge (no sieving matrix):
                                                                                                                                                                                                                                                                                                                                                                                                                             and < 4% for variant peaks
                                                           96-well plate                                        ∆t = 10 min.
                                                                                                Enough for 24
                                                                                                samples
                                                                                                                  T = Troom
                                                                                                                                                                                                                                                                                                                                                  Shape of profile is maintained across all                                Sensitivity: detection down to 1% of
                                                                                                                                                                                                                                                                                                                                                   concentrations                                                            minimum input
                                                              2) Chip Prep:

                                                               Mix the pH 5.9 and pH 7.4 Running                                                                                                                                                                                                                                                                                                                           Automatability: 96-well plate format
                                                                Buffers to the desired pH for optimal
                                                                resolution
                                                               Add 75 µL of the Running Buffer
                                                                                                                                                                                                                                                                                                                                                                                                                            Assay launch: July 23, 2012
                                                                mixture to wells 3, 4, 7, 8, & 10 of the
                                                                Chip
 Charge variants with low pI (Acidic variants)
                                                               Add 750 µL of the Running Buffer to
  migrate slower than variants with high pI (Basic
                                                                Buffer Tube
  variants)
 Dynamic coating is used to suppress electro-                3) Run Assay:
  osmotic flow within microchannel, to improve                                                                                                                                                                                                                                                                                                                                                                           ACKNOWLEDGEMENTS
                                                                                                                                                               Microchip-CZE achieves similar resolution between                                                                                                                                                                                                        We thank Dr. Yan He and Dr. Nathan Lacher for
  separation of charge variants                                             Place chip, plate, and buffer tube in instrument
                                                                            and run assay                                                                       charge variants and reduces analysis time to ~1                                                                                                                                                                                                          providing mAb samples and feedback
                                                                                                                                                                minute per sample


                                                                                                                                                                                                                                                                                                                                            PerkinElmer, Inc., 940 Winter Street, Waltham, MA USA (800) 762-4000 or (+1) 203 925-4602 www.perkinelmer.com

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High-Throughput Screening of mAb Charge Variants Using Microchip-CZE

  • 1. High-Throughput Screening of mAb Charge Variants Using Microchip-CZE Authors: Tobias Wheeler, Lucy Sun, Rajendra Singh, Bahram Fathollahi and Hans Pirard Caliper - A PerkinElmer Company, Alameda, CA, USA Intermediate Assay Reproducibility  Relative areas of basic, main, and acidic variants 1 Abstract Conventional vs. Microfluidic Screening 4 Results  Independently labeled a mAb five times; nine repeat are consistent across all concentrations injections in two chips on two instruments (n = 90)  CVs : 1.7% (basic); 0.9% (main); 2.1% (acidic) We have developed an automated, high-throughput  High-throughput screening methods are required to Charge Variant Profiles support process development (and, potentially,  Relative amount = 100(Peak Area / Total Area) microfluidic platform, the LabChip® GXII, that quality control) for the production of mAbs  Comparison of charge profile of mAb samples SOFTWARE FEATURES performs multiple protein characterization assays. obtained with microchip-CZE to those obtained with Chip 1 / Instr. 1 Chip 2 / Instr. 2 Total The current assays include (1) purity assessment  Typical analysis times of charge variant screening conventional CZE and iCE280 methods P3  Label expected peaks Peak CV (%) CV (%) CV (%) by microchip CE-SDS, and (2) profiling of N- methods: P1 2.1 2.2 2.5  Exclude peaks from analysis glycans, both with an analysis time of < 60 s per Microchip- IEC/CEX cIEF CZE P2 3.2 4.1 3.7  Determine relative amounts (%) sample. More recently, we have developed a third CZE Microchip-CZE: 60 s P3 0.8 0.7 1.1 P4 10 – 90 min  Manual peak integration assay: a high-throughput, microchip-CZE method Per Sample 15 min 10-30 min ~1 min P2 ~13X Faster Separation P4 2.9 2.6 3.2 P1 for the characterization of mAb charge variants. In Per 96-Well Plate 16-144 hrs 24 hrs 16-24 hrs <2 hrs  Export to Empower  Total coefficient of variance (CV) for relative amount this method, mAbs with 7 < pI < 9.5 are of each peak is less than 4% fluorescently labeled while conserving net charge.  Traditional methods are unable to meet the demand This labeling is performed in a 96-well plate format for analysis of 100s of samples in a reasonable Limit of Detection amount of time (< 8 hrs) that is amenable to automation. Labeled sample is Acidic  Detect reliably down to ~1% of minimum then drawn into a microchip through a capillary recommended sample concentration (1 mg/mL) Basic sipper and applied vacuum. Once in the microchip, Free Dye the sample is electrokinetically injected and 3 Materials & Methods separated in a microchannel that is dynamically coated to suppress electroosmotic flow. Sufficient  Instrument: LabChip GXII resolution of charge variants is achieved in < 68 s 0.45 Main Isoform - 8.810 0.40 iCE280 mAb 4 and the labeling and analysis of 96 samples 0.35 requires < 2 hours. This poster (1) describes the 0.30 separation method and the sample workflow, and Cs = 1.6mg/mL 0.25 (2) demonstrates the resolution, speed, sensitivity, Absorbance Analysis Time: C = 1.26% Cs 0.20 ~15 min reproducibility, and ease-of-use of the method, for Acidic 9.50 pI C = 0.41% Cs 0.15 the high-throughput screening of mAb charge 8.712 LabChip GXII Microchip Basic 5 6.14 pI variants. 0.10 Conclusions 8.948 8.585 9.044  Sample sipped from 96-well plate 0.05 Developed a high-throughput microchip-CZE 0.00  Washing/conditioning between samples not required 6.00 6.20 6.40 6.60 6.80 7.00 7.20 7.40 7.60 7.80 8.00 8.20 8.40 8.60 8.80 9.00 9.20 9.40 9.60 Variation in Relative Amounts 2 Introduction  Labeling reaction: 10 min at room temperature pI  10, 5, 2, and 1 mg/mL of mAb assay for profiling the charge variants of  Input concentration: 2 mg/ml is optimal, 0.5-10 mg/mL is therapeutic mAbs allowed Conventional CZE: 15 min  Charge variants screening: Key assay for the evaluation of therapeutic mAb production (capillary wash between Key features of the assay: samples is not factored into processes, at various stages of development  Workflow: time)  Anticipated applicability in: (1) Clone selection, (2)  Speed: < 2 hrs / 96 samples (includes Cell culture optimization, (3) Purification 1) Sample Labeling: Acidic sample preparation) optimization, (4) BioProcess scale-up, (5) Basic Formulation optimization, (6) Manufacturing 5 µL Dye Mixture: 5 µL  Resolution: comparable to or better than 5 µL optimization 25 µL Labeling Dye + 145 µL Dye Mixture conventional CZE Sample DMF Buffer 60 µL H2O  Charge variant profile can be obtained using capillary zone electrophoresis (CZE) – separation  Reproducibility: %CV ~1 % for main peak based primarily on charge (no sieving matrix): and < 4% for variant peaks 96-well plate ∆t = 10 min. Enough for 24 samples T = Troom  Shape of profile is maintained across all  Sensitivity: detection down to 1% of concentrations minimum input 2) Chip Prep:  Mix the pH 5.9 and pH 7.4 Running  Automatability: 96-well plate format Buffers to the desired pH for optimal resolution  Add 75 µL of the Running Buffer  Assay launch: July 23, 2012 mixture to wells 3, 4, 7, 8, & 10 of the Chip  Charge variants with low pI (Acidic variants)  Add 750 µL of the Running Buffer to migrate slower than variants with high pI (Basic Buffer Tube variants)  Dynamic coating is used to suppress electro- 3) Run Assay: osmotic flow within microchannel, to improve ACKNOWLEDGEMENTS  Microchip-CZE achieves similar resolution between We thank Dr. Yan He and Dr. Nathan Lacher for separation of charge variants Place chip, plate, and buffer tube in instrument and run assay charge variants and reduces analysis time to ~1 providing mAb samples and feedback minute per sample PerkinElmer, Inc., 940 Winter Street, Waltham, MA USA (800) 762-4000 or (+1) 203 925-4602 www.perkinelmer.com