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GL8000 Hot Sheet

 System PN 53254_03 (Mach 2)
 Balboa Instruments

 System Model # GL8-GL8000-RCA-3.0K
 Universal AC Service Option




 Base PCBA PN
 GL8000 – 53255-01

 Base Panels
 ML700 – PN 52649
 ML900 – PN 52654

 The ML700 Panel may require Aux
 panels for adequate functionality.                         53254_03-97_A.PDF 08/04/2005


http://www.MyPoolSpas.com    Wholesale Pool and Spa Parts                     920-925-3094
Circuit Board Configuration
Universal AC Service Option




Single Service Connection Shown Above

Converting from Single Service to Dual Service:

                             Remove the white wire connecting pins J26 and J23, then insert
                             the second set of incoming wires provided.

                             Insert and secure the second brown wire into the #1 slot of the
                             terminal block and the second blue wire into the #2 slot of the
                             terminal block.
                             DIP Switch A2 should be set to the "High Amp" setting.
                                                                                         53254_03-97_A
http://www.MyPoolSpas.com          Wholesale Pool and Spa Parts                920-925-3094
Circuit Board Configuration
Universal AC Service Option




Converting from Single Service to 3-Phase Service:
Important: The 3-phase service MUST include a neutral wire.

Remove the white wire connecting pins J26 and J23.
Remove the blue wire connecting pins J57 and J28.

Move the brown wire to J28.

DIP Switch A2 should be set to the "High Amp" setting.



                                                                         53254_03-97_A
http://www.MyPoolSpas.com       Wholesale Pool and Spa Parts   920-925-3094
DIP Switches
              Switchbank A                                                 Switchbank B




A1, Test Mode OFF             A7, Cleanup Cycle OFF            B1, Pump 2 2-Speed            Dimmable Light
                                                                                         B7, Spa Light On/Off
A2/A3, No H.S.
       3 H.S. Pumps           A8, 1Hr O3 Disable OFF           B2, N/A                   B8, Spa& Spa Light
                                                                                             FO Light Button
+ Blower w/Heater
Pumps w/Heater                A9/A10,                                     Disabled
                                                               B3, Blower Enabled        B9, Pump 3 2-speed
A4, 12 Hour Time              No Circ Pump                                   OFF
                                                               B4, F/O Light ON                       Disabled
                                                                                         B10, Pump 3 Enabled
A5, Degrees FC                A11, Ozone w/P1 low              B5, Option Disabled       B11, Mister Disabled
A6, Short Timeouts            A12, Memory ON                   B6, Scrunching OFF        B12, Mist Aux Pnl OFF




   Ozone Connection
   Ozone connector configuration for 240VAC 50Hz:
                                                                                     L
                                  Black or Brown Line Conductor
                                                          Empty
                                 White or Blue Neutral Conductor                          N
                                                          Empty




   Note: A special tool is required to remove the pins from the connector body once they are
   snapped in place. Check with your Balboa Account Manager for information on purchasing a
   pin-removal tool.




                                                                                                        53254_03-97_A
  http://www.MyPoolSpas.com                 Wholesale Pool and Spa Parts                      920-925-3094
DIP Switch Definitions
DIP Switch Key
                                                                                                                        # of Hi-Speed
                                                                                                                        Pumps/Blower
A 1 .............                Test Mode (normally Off)
                                                                                                A2   A3                  with Heater
A2 and A3 . . . . . . . . . .    See Figure 1 to control amp draw requirements
A 4 .............                In “ON” position, displays time in 24 hours (military time)    OFF OFF            0
      .............              In “OFF” position, displays 12 hour time                       ON OFF             1
A 5 .............                In “ON” position, displays temperature in Celsius              OFF ON             2
      .............              In “OFF” position, displays temperature in Fahrenheit          ON ON           Up to 4
A 6 .............                In “ON” position, Equipment timeout 30 min                                             Figure 1
                                 (4 hrs for Pump 1-Low)
         .............           In “OFF” position, Equipment timeout 15 min (2 hrs for
                                 Pump 1-Low)                                                                Circ Pump
A     7 .............            In “ON” position, Cleanup Cycle – 30 min after spa          A9 A10          Behavior
                                 use/timeout, P1-Low & Ozone run for 1 hour.                 OFF OFF      No Circ Pump
        .............            In “OFF” position, NO Cleanup Cycle                         ON OFF            24 Hr
A     8 .............            In “ON” position, Ozone suppressed for 1 hour after         OFF ON 24 Hr w/3° Shut-Off
                                 pump or blower button press.                                ON ON      Acts like P1 low
      .............              In “OFF” position, NO Ozone suppression                              (Filter Cycles, Polls)
A9 and A10 . . . . . . . . .     See Figure 2 for Circ Pump Behavior settings
A 11 . . . . . . . . . . . . .   In “ON” position (non-circ mode operation)                                             Figure 2

                                 Pump 1 is two-speed, Ozone is ON in Filter & Cleanup Cycles only
                                 (in any circ mode) Pump 1 is one-speed, Ozone is ON with circ pump
         .............           In “OFF” position (non-circ mode operation) Pump 1 is two-speed,
                                 Ozone is ON with Pump 1-Low
                                 (in any circ mode) Pump 1 is two-speed, Ozone is ON with circ pump
A 12 . . . . . . . . . . . . .   Persistent Memory Reset (used when the spa is powering up)


B    1 . . . . . . . . . . . . . In “ON” position, single-speed              B8 OFF                           B8 ON
                                 Pump 2                               B4 OFF No separately-controlled fiber light; spa light enabled on
       . . . . . . . . . . . . . In “OFF” position, two-speed                both SpaLight and EitherLight buttons; fiber light (not
                                 Pump 2                                      wheel) comes on with spa light (at any intensity)
B    2 . . . . . . . . . . . . . N/A                                  B4 ON  No separately-controlled         Spa light and fiber light
                                                                             spa light; fiber light enabled   each separately controlled;
B    3 . . . . . . . . . . . . . In “ON” position, Blower enabled            on both FiberLight and           fiber light enabled on both
       . . . . . . . . . . . . . In “OFF” position, Blower disabled          EitherLight buttons; spa light FiberLight and EitherLight
B    4 . . . . . . . . . . . . . See Figure 3 for Fiber Optic and            comes on with fiber light        buttons; spa light enabled on
                                                                                                              SpaLight buttons only
                                 Color wheel control
                                                                                                                                      Figure 3
B    5 . . . . . . . . . . . . . In “ON” position, Option enabled - B11 must be OFF
       . . . . . . . . . . . . . In “OFF” position, Option disabled
B    6 . . . . . . . . . . . . . In “ON” position, Alternate Panel layout
                                 (ML900 scrunching enabled ML550 / 700 Jets 3 replaces Blower)
       . . . . . . . . . . . . . In “OFF” position, Normal Panel layout
B    7 . . . . . . . . . . . . . In “ON” position, Spa Light operation is On/Off
       . . . . . . . . . . . . . In “OFF” position, Spa Light operation is Dimmable
B    8 . . . . . . . . . . . . . See Figure 3 for Spa Light Enable
B    9 . . . . . . . . . . . . . In “ON” position, single-speed Pump 3
       . . . . . . . . . . . . . In “OFF” position, two-speed Pump 3
B   10 . . . . . . . . . . . . . In “ON” position, Pump 3 enabled (Jets 3 replaces Light button on Aux panel)
       . . . . . . . . . . . . . In “OFF” position, Pump 3 disabled
B   11 . . . . . . . . . . . . . In “ON” position, Mister enabled – B5 must be OFF
       . . . . . . . . . . . . . In “OFF” position, Mister disabled
B   12 . . . . . . . . . . . . . In “ON” position, Mister or Option replaces Blower button on Aux panels – B5 or B11 is ON
       . . . . . . . . . . . . . In “OFF” position, no button replacement on aux panels
                                                                                                                               53254_03-97_A
http://www.MyPoolSpas.com                          Wholesale Pool and Spa Parts                                      920-925-3094
Panel Configuration
                   Time      Warm                                      Jets 1   Jets 2    Jets 3   Option


       F1
            F2

            PL
       TL



                 Mode/Prog   Cool                                      Invert   Fiber     Light    Blower



 ML900
 PN 52654




                                                                                                    ML700
                                                                                                    PN 53649



Auxiliary panels are available in the        Panel “Scrunching” on the ML900
following configurations:                    (requires custom panel overlays)

Infrared Remote which has a                   With DIP switch B6, unused            Note: Some button positions
separate connector on the board.              buttons on an ML900 can               MUST be used in order to
                                              be “scrunched” in a custom            perform certain functions. For
4-Button                                      configuration or the unused           instance, the Jets 2 button
2-Button                                      positions can be left blank.          and the Blower button are
1-Button                                                                            used in certain button press
                                              Scrunching moves the                  combinations, and need to be
Configuration of the 4-Button and             buttons in a counter-clockwise        available to a user, even if they
2-Button Aux Panels can be done               direction from the bottom row         are labeled with a different
for custom applications.                      to the top row, on the right          name.
                                              side of the display. The result
1-button Aux panels are available             is that all missing buttons or        See reference cards for details.
in 4 different versions.                      gaps appear on the bottom
                                              row, just to the right of the
There are four Aux Panel                      display.
connectors on the board.

                                                                                                             53254_03-97_A
http://www.MyPoolSpas.com               Wholesale Pool and Spa Parts                               920-925-3094

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53254 0320 mach202_20_gl8_gl8000_rca-30k

  • 1. GL8000 Hot Sheet System PN 53254_03 (Mach 2) Balboa Instruments System Model # GL8-GL8000-RCA-3.0K Universal AC Service Option Base PCBA PN GL8000 – 53255-01 Base Panels ML700 – PN 52649 ML900 – PN 52654 The ML700 Panel may require Aux panels for adequate functionality. 53254_03-97_A.PDF 08/04/2005 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094
  • 2. Circuit Board Configuration Universal AC Service Option Single Service Connection Shown Above Converting from Single Service to Dual Service: Remove the white wire connecting pins J26 and J23, then insert the second set of incoming wires provided. Insert and secure the second brown wire into the #1 slot of the terminal block and the second blue wire into the #2 slot of the terminal block. DIP Switch A2 should be set to the "High Amp" setting. 53254_03-97_A http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094
  • 3. Circuit Board Configuration Universal AC Service Option Converting from Single Service to 3-Phase Service: Important: The 3-phase service MUST include a neutral wire. Remove the white wire connecting pins J26 and J23. Remove the blue wire connecting pins J57 and J28. Move the brown wire to J28. DIP Switch A2 should be set to the "High Amp" setting. 53254_03-97_A http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094
  • 4. DIP Switches Switchbank A Switchbank B A1, Test Mode OFF A7, Cleanup Cycle OFF B1, Pump 2 2-Speed Dimmable Light B7, Spa Light On/Off A2/A3, No H.S. 3 H.S. Pumps A8, 1Hr O3 Disable OFF B2, N/A B8, Spa& Spa Light FO Light Button + Blower w/Heater Pumps w/Heater A9/A10, Disabled B3, Blower Enabled B9, Pump 3 2-speed A4, 12 Hour Time No Circ Pump OFF B4, F/O Light ON Disabled B10, Pump 3 Enabled A5, Degrees FC A11, Ozone w/P1 low B5, Option Disabled B11, Mister Disabled A6, Short Timeouts A12, Memory ON B6, Scrunching OFF B12, Mist Aux Pnl OFF Ozone Connection Ozone connector configuration for 240VAC 50Hz: L Black or Brown Line Conductor Empty White or Blue Neutral Conductor N Empty Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool. 53254_03-97_A http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094
  • 5. DIP Switch Definitions DIP Switch Key # of Hi-Speed Pumps/Blower A 1 ............. Test Mode (normally Off) A2 A3 with Heater A2 and A3 . . . . . . . . . . See Figure 1 to control amp draw requirements A 4 ............. In “ON” position, displays time in 24 hours (military time) OFF OFF 0 ............. In “OFF” position, displays 12 hour time ON OFF 1 A 5 ............. In “ON” position, displays temperature in Celsius OFF ON 2 ............. In “OFF” position, displays temperature in Fahrenheit ON ON Up to 4 A 6 ............. In “ON” position, Equipment timeout 30 min Figure 1 (4 hrs for Pump 1-Low) ............. In “OFF” position, Equipment timeout 15 min (2 hrs for Pump 1-Low) Circ Pump A 7 ............. In “ON” position, Cleanup Cycle – 30 min after spa A9 A10 Behavior use/timeout, P1-Low & Ozone run for 1 hour. OFF OFF No Circ Pump ............. In “OFF” position, NO Cleanup Cycle ON OFF 24 Hr A 8 ............. In “ON” position, Ozone suppressed for 1 hour after OFF ON 24 Hr w/3° Shut-Off pump or blower button press. ON ON Acts like P1 low ............. In “OFF” position, NO Ozone suppression (Filter Cycles, Polls) A9 and A10 . . . . . . . . . See Figure 2 for Circ Pump Behavior settings A 11 . . . . . . . . . . . . . In “ON” position (non-circ mode operation) Figure 2 Pump 1 is two-speed, Ozone is ON in Filter & Cleanup Cycles only (in any circ mode) Pump 1 is one-speed, Ozone is ON with circ pump ............. In “OFF” position (non-circ mode operation) Pump 1 is two-speed, Ozone is ON with Pump 1-Low (in any circ mode) Pump 1 is two-speed, Ozone is ON with circ pump A 12 . . . . . . . . . . . . . Persistent Memory Reset (used when the spa is powering up) B 1 . . . . . . . . . . . . . In “ON” position, single-speed B8 OFF B8 ON Pump 2 B4 OFF No separately-controlled fiber light; spa light enabled on . . . . . . . . . . . . . In “OFF” position, two-speed both SpaLight and EitherLight buttons; fiber light (not Pump 2 wheel) comes on with spa light (at any intensity) B 2 . . . . . . . . . . . . . N/A B4 ON No separately-controlled Spa light and fiber light spa light; fiber light enabled each separately controlled; B 3 . . . . . . . . . . . . . In “ON” position, Blower enabled on both FiberLight and fiber light enabled on both . . . . . . . . . . . . . In “OFF” position, Blower disabled EitherLight buttons; spa light FiberLight and EitherLight B 4 . . . . . . . . . . . . . See Figure 3 for Fiber Optic and comes on with fiber light buttons; spa light enabled on SpaLight buttons only Color wheel control Figure 3 B 5 . . . . . . . . . . . . . In “ON” position, Option enabled - B11 must be OFF . . . . . . . . . . . . . In “OFF” position, Option disabled B 6 . . . . . . . . . . . . . In “ON” position, Alternate Panel layout (ML900 scrunching enabled ML550 / 700 Jets 3 replaces Blower) . . . . . . . . . . . . . In “OFF” position, Normal Panel layout B 7 . . . . . . . . . . . . . In “ON” position, Spa Light operation is On/Off . . . . . . . . . . . . . In “OFF” position, Spa Light operation is Dimmable B 8 . . . . . . . . . . . . . See Figure 3 for Spa Light Enable B 9 . . . . . . . . . . . . . In “ON” position, single-speed Pump 3 . . . . . . . . . . . . . In “OFF” position, two-speed Pump 3 B 10 . . . . . . . . . . . . . In “ON” position, Pump 3 enabled (Jets 3 replaces Light button on Aux panel) . . . . . . . . . . . . . In “OFF” position, Pump 3 disabled B 11 . . . . . . . . . . . . . In “ON” position, Mister enabled – B5 must be OFF . . . . . . . . . . . . . In “OFF” position, Mister disabled B 12 . . . . . . . . . . . . . In “ON” position, Mister or Option replaces Blower button on Aux panels – B5 or B11 is ON . . . . . . . . . . . . . In “OFF” position, no button replacement on aux panels 53254_03-97_A http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094
  • 6. Panel Configuration Time Warm Jets 1 Jets 2 Jets 3 Option F1 F2 PL TL Mode/Prog Cool Invert Fiber Light Blower ML900 PN 52654 ML700 PN 53649 Auxiliary panels are available in the Panel “Scrunching” on the ML900 following configurations: (requires custom panel overlays) Infrared Remote which has a With DIP switch B6, unused Note: Some button positions separate connector on the board. buttons on an ML900 can MUST be used in order to be “scrunched” in a custom perform certain functions. For 4-Button configuration or the unused instance, the Jets 2 button 2-Button positions can be left blank. and the Blower button are 1-Button used in certain button press Scrunching moves the combinations, and need to be Configuration of the 4-Button and buttons in a counter-clockwise available to a user, even if they 2-Button Aux Panels can be done direction from the bottom row are labeled with a different for custom applications. to the top row, on the right name. side of the display. The result 1-button Aux panels are available is that all missing buttons or See reference cards for details. in 4 different versions. gaps appear on the bottom row, just to the right of the There are four Aux Panel display. connectors on the board. 53254_03-97_A http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094