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“ Providing Excellence  for the Next Generation”
Insulated Concrete Form Building Technology ,[object Object],[object Object],[object Object],[object Object],[object Object]
Today’s construction industry is looking for Innovative Materials... ...that meet the  challenges  and  concerns  of the changing world.
ICF Technology Overview
NUDURA Integrated Building Technology ,[object Object],4” form unit 6” form unit 8” form unit 10” form unit 12” form unit Available in 4”, 6”, 8”, 10” & 12” core thickness
Features and Benefits ,[object Object]
8’ Standard Folding Form Units 8’ long
45  ° /  90 ° Form Units
Radius Wall Forms
Gable End Walls
Radius Topped Windows ,[object Object],Note:  Refer to 3.7-34 in the Installation Manual
Footings installed… Standard footings are installed according to applicable building codes and engineering requirements. Stepped footings are easily accommodated with the flexibility of ICF construction.
Block are set… Form units are stacked similar to building blocks to the required building dimensions.
Reinforcing rebar is placed according to the design requirements into notches provided by the webbing. Reinforcing Rebar added…
[object Object],[object Object],Wall openings installed…
Electrical Installations ,[object Object],[object Object]
Plumbing Installations ,[object Object],[object Object],[object Object]
Mechanical Penetrations
Alignment Systems ,[object Object],Box channel Adjustable diagonal brace ,[object Object],[object Object]
NUDURA’s Tall Wall Alignment Solution
Brick Ties and Flashing
Load Bearing Beams and Columns
Load Bearing Imbeds and Beam Pockets
Floor and Roof Truss Attachments
Completed Walls
Concrete Placement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Waterproofing Below Grade ,[object Object]
Nudura Applications ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Alvaton Elementary School – Bowling Green, KY  Energy Star Award Winning School • CEFPI Southwest Region Elementary School of the Year
Alvaton Elementary School - 2006 Warren County Schools Bowling Green, Kentucky 750 Student Capacity 77,000 sf SCB: Case Study 35 kBtu/sf/year $167,259 Savings Annually ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],High Performance Features:
Hearn Elementary School - 2008 Franklin County Schools Frankfort, Kentucky 550 Student Capacity 67,853 sf SCB: Case Study 36 kBtu/sf/year $164,401 Savings Annually ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],High Performance Features:
Joseph Warren Middle & High School – Bowling Green, KY ,[object Object],[object Object],[object Object]
Anderson County Board of Education – Frankfort, KY
Anderson County Elementary School
Nudura ICF Wall  On the left a Nudura ICF wall; On the right a traditional CMU wall Anderson County School
Bellarmine University Dormitories – Louisville, KY ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
Biotech Medical Center
Hilton Garden Inn – Lewisville, TX 6-stories + conference center  ICF system allowed switch from PTAC units to Diakin System  Able to reduce electric service to building by 3,500 AMPS (saved approx. $130,000)
West Village Time Lapse Insulating Concrete Forms
0 Months  2006 10 19
2006 10 19
2006 11 09
2006 10 19
2006 11 09
2006 11 09
1 Months  2006 11 17
2006 11 20
2006 11 22
2006 12 06
2006 12 12
2 Months  2006 12 18
2006 12 21
2006 12 30
2006 12 30
2007 01 01
2007 01 02
2007 01 02
2007 01 12
2007 01 13
2007 01 16
3 Months 2007 01 18
2007 01 25
2007 01 25
2007 02 10
2007 02 14
4 Months  2007 02 15
2007 02 21
2007 02 28
2007 03 09
2007 03 09
5 Months  2007 03 09
6 Months  2007 04 23
2007 04 23a
2007 04 24
2007 04 24
2007 05 17
7 Months  2007 05 23
2007 05 23
2007 05 24
8 Months  2007 06 26
2007 06 26
2007 07 10
9 Months  2007 07 10
1 Year  2007 10 01
2007 10 01
1 Year 2007 10 01
West Village – Canada LEED Platinum Certified 107 Units  -  $20 Million Cost
 
NUDURA Pools
Below is a list of some of Nudura’s current projects ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
North American Code Approvals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Nudura Corporation is a certified Energy Star Partner and the Nudura ICF block does qualify for LEED Program points.
Building  Green  Starts With NUDURA ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Code Approvals
 
Broad Wall Height  and Building  Type Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Versatile  Finish  Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Nudura Details And Cost Comparisons Please visit  www.Nudura.com
Nudura Wall Section
Nudura Wall Section
Miscellaneous Wall Connection Details
Cost comparison completed by a hotel developer and contractor Block and Plank Interior walls – every other one Exterior 6” walls 18500 Labor Internal non-bearing walls includes labor & materials Insulation – interior walls only Foam Fill Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Precast Floor System Concrete SOG Elevator walls Total $170,000.00 157,250.00 Included $159,360.00 $12,000.00 $21,757.00 $50,000.00 $1,890.00 $330,825.00 $42,600.00 $60,000.00 $1,005,682.00 Nudura ICF Wall System Interior walls – every other one includes $1 of contingency Exterior 6” walls 18500 Labor includes a $1 of contingency Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Precast Floor System Concrete SOG Elevator walls Total $171,800.00 $158,915.00 Included $121,360.00 $12,000.00 Not Required $50,000.00 $1,890.00 $330,825.00 $42,000.00 $60,000.00 $950,025.00 Infinity Systems Metal Stud Wall System 42057 sf of Composite deck epicore msr Pourstop Structural internal walls Installation estimate Exterior non-load bearing walls 18500 Exterior installation 18500 Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons Check lateral loads Footing Redesign Shear Panel walls Sheathing Brick Relief Angle 30’ 3 rd  floor Brick Relief Angle 30’ 4 th  floor Concrete Pours 5” slab Concrete SOG Elevator walls and stairs Total $365,325.00 Included Included $157,775.00 $150,500.00 $25,000.00 $81,360.00 $6,000.00 Included $50,000.00 $5,000.00 $3,500.00 ?? $4,500.00 $4,500.00 $168,228.00 $42,600.00 $60,000.00 $1,124,288.00
Cost comparison completed by a hotel developer and contractor Wood 2 x 6 Construction Panel Walls interior and exterior Interior walls 2 x 4 staggered Interior Framing Exterior 2 x 6 Labor to install should be 3.25sf bid at 4.25 Tyvek 30 rolls Insulation – interior walls only R19 insulation .52st, .62sf both sides (please note attic $38 is .51sf – this building will cost approximately 7542 Insulation exterior walls 24k Exterior 2 x 6 walls, 28000 ½ foam and R19 insulation, 3” 50,000 Red Steel 16 Tons Shear Panel walls Footing Redesign Fire stopping, fire collars Sheathing In-between floors 42500, .52 Drywall Costs Additional Brick Costs Floor trusses and OSB Concrete SOG Elevator walls and stairs Total $113,447.00 $25,000.00 Included Included $138,125.00 $5,400.00 $34,560.00 $28,000.00 $40,000.00 $20,000.00 $5,000.00 $10,000.00 Included above $22,100.00 $35,000.00 $16,286.00 $114,000.00 $42,600.00 $60,000.00 $709,518.00 Nudura ICF Wall System Interior walls – every other one includes $1 of contingency Exterior 6” walls 18500 Labor includes a $1 of contingency Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Floor truss system and OSB Concrete SOG Elevator walls Total $171,800.00 $158,915.00 Included $121,360.00 $12,000.00 Not Required $50,000.00 $1,890.00 $114,000.00 $42,000.00 $60,000.00 $733,200.00
Weiland-Davco Corporation Hopevale Church
SPEED OF CONSTRUCTION = NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.
SPEED OF CONSTRUCTION :  LABOR PRODUCTION RATES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPEED OF CONSTRUCTION :  LABOR PRODUCTION RATES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPEED OF CONSTRUCTION NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPEED OF CONSTRUCTION NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SPEED OF CONSTRUCTION NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
KENNY STANFIELD, AIA WWW.SCB.KY WWW.SCB.KY HIGH PERFORMANCE SCHOOL FACILITIES
[object Object],[object Object],[object Object],[object Object],High Performance Features of Nudura Wall System ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
SCB’s Energy Cost Case Studies
DESIGNING THE SCHOOL OF THE FUTURE TODAY ACHIEVING NET ZERO ENERGY
 
Richardsville Elementary School 18 kBtu/sf/year $223,744 Savings Annually Innovation
Innovation
Innovation Active Daylight ,[object Object],[object Object],[object Object]
HIGH PERFORMANCE FEATURES OF ICF WALL SYSTEM Typical ICF Wall Section
Innovation High Performance Wall System –  Insulated Concrete Forms (ICF) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Innovation Photo Voltaic System (PV) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Innovation Richardsville Elementary School Warren County Schools Bowling Green, Kentucky 550 Student Capacity 72,285 sf Net Zero Energy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],High Performance Features:
Innovation Richardsville Elementary School in Kentucky will be the first  Net Zero Energy  designed public school in the nation.
NUDURA Educational Sector Projects ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],What type of buildings do you feel that this product is suitable for?
“ Progress occurs when courageous, skillful leaders seize the opportunity to change things for the better.” Harry S. Truman (1884-1972)
Thank you NUDURA and its network of Distributors wants to thank everyone for taking time out of their busy schedules to attend today.

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New Commercial Presentation 2009

  • 1. “ Providing Excellence for the Next Generation”
  • 2.
  • 3. Today’s construction industry is looking for Innovative Materials... ...that meet the challenges and concerns of the changing world.
  • 5.
  • 6.
  • 7. 8’ Standard Folding Form Units 8’ long
  • 8. 45 ° / 90 ° Form Units
  • 11.
  • 12. Footings installed… Standard footings are installed according to applicable building codes and engineering requirements. Stepped footings are easily accommodated with the flexibility of ICF construction.
  • 13. Block are set… Form units are stacked similar to building blocks to the required building dimensions.
  • 14. Reinforcing rebar is placed according to the design requirements into notches provided by the webbing. Reinforcing Rebar added…
  • 15.
  • 16.
  • 17.
  • 19.
  • 20. NUDURA’s Tall Wall Alignment Solution
  • 21. Brick Ties and Flashing
  • 22. Load Bearing Beams and Columns
  • 23. Load Bearing Imbeds and Beam Pockets
  • 24. Floor and Roof Truss Attachments
  • 26.
  • 27.
  • 28.
  • 29. Alvaton Elementary School – Bowling Green, KY Energy Star Award Winning School • CEFPI Southwest Region Elementary School of the Year
  • 30.
  • 31.
  • 32.
  • 33. Anderson County Board of Education – Frankfort, KY
  • 35. Nudura ICF Wall On the left a Nudura ICF wall; On the right a traditional CMU wall Anderson County School
  • 36.
  • 37.
  • 38.
  • 40. Hilton Garden Inn – Lewisville, TX 6-stories + conference center ICF system allowed switch from PTAC units to Diakin System Able to reduce electric service to building by 3,500 AMPS (saved approx. $130,000)
  • 41. West Village Time Lapse Insulating Concrete Forms
  • 42. 0 Months 2006 10 19
  • 48. 1 Months 2006 11 17
  • 53. 2 Months 2006 12 18
  • 63. 3 Months 2007 01 18
  • 68. 4 Months 2007 02 15
  • 73. 5 Months 2007 03 09
  • 74. 6 Months 2007 04 23
  • 79. 7 Months 2007 05 23
  • 82. 8 Months 2007 06 26
  • 85. 9 Months 2007 07 10
  • 86. 1 Year 2007 10 01
  • 88. 1 Year 2007 10 01
  • 89. West Village – Canada LEED Platinum Certified 107 Units - $20 Million Cost
  • 90.  
  • 92.
  • 93.
  • 94.
  • 95.
  • 96.  
  • 97.
  • 98.
  • 99. Nudura Details And Cost Comparisons Please visit www.Nudura.com
  • 103. Cost comparison completed by a hotel developer and contractor Block and Plank Interior walls – every other one Exterior 6” walls 18500 Labor Internal non-bearing walls includes labor & materials Insulation – interior walls only Foam Fill Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Precast Floor System Concrete SOG Elevator walls Total $170,000.00 157,250.00 Included $159,360.00 $12,000.00 $21,757.00 $50,000.00 $1,890.00 $330,825.00 $42,600.00 $60,000.00 $1,005,682.00 Nudura ICF Wall System Interior walls – every other one includes $1 of contingency Exterior 6” walls 18500 Labor includes a $1 of contingency Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Precast Floor System Concrete SOG Elevator walls Total $171,800.00 $158,915.00 Included $121,360.00 $12,000.00 Not Required $50,000.00 $1,890.00 $330,825.00 $42,000.00 $60,000.00 $950,025.00 Infinity Systems Metal Stud Wall System 42057 sf of Composite deck epicore msr Pourstop Structural internal walls Installation estimate Exterior non-load bearing walls 18500 Exterior installation 18500 Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons Check lateral loads Footing Redesign Shear Panel walls Sheathing Brick Relief Angle 30’ 3 rd floor Brick Relief Angle 30’ 4 th floor Concrete Pours 5” slab Concrete SOG Elevator walls and stairs Total $365,325.00 Included Included $157,775.00 $150,500.00 $25,000.00 $81,360.00 $6,000.00 Included $50,000.00 $5,000.00 $3,500.00 ?? $4,500.00 $4,500.00 $168,228.00 $42,600.00 $60,000.00 $1,124,288.00
  • 104. Cost comparison completed by a hotel developer and contractor Wood 2 x 6 Construction Panel Walls interior and exterior Interior walls 2 x 4 staggered Interior Framing Exterior 2 x 6 Labor to install should be 3.25sf bid at 4.25 Tyvek 30 rolls Insulation – interior walls only R19 insulation .52st, .62sf both sides (please note attic $38 is .51sf – this building will cost approximately 7542 Insulation exterior walls 24k Exterior 2 x 6 walls, 28000 ½ foam and R19 insulation, 3” 50,000 Red Steel 16 Tons Shear Panel walls Footing Redesign Fire stopping, fire collars Sheathing In-between floors 42500, .52 Drywall Costs Additional Brick Costs Floor trusses and OSB Concrete SOG Elevator walls and stairs Total $113,447.00 $25,000.00 Included Included $138,125.00 $5,400.00 $34,560.00 $28,000.00 $40,000.00 $20,000.00 $5,000.00 $10,000.00 Included above $22,100.00 $35,000.00 $16,286.00 $114,000.00 $42,600.00 $60,000.00 $709,518.00 Nudura ICF Wall System Interior walls – every other one includes $1 of contingency Exterior 6” walls 18500 Labor includes a $1 of contingency Internal non-bearing walls includes labor & materials Insulation – interior walls only Shoring Red Steel 20 Tons (fabricated odd jobs, $1) Footing Design Add for 5’ additional to building for drywall & brick additions Floor truss system and OSB Concrete SOG Elevator walls Total $171,800.00 $158,915.00 Included $121,360.00 $12,000.00 Not Required $50,000.00 $1,890.00 $114,000.00 $42,000.00 $60,000.00 $733,200.00
  • 106. SPEED OF CONSTRUCTION = NUDURA’s Standard Form Places 12 sq. Ft in one Building Step.
  • 107.
  • 108.
  • 109.
  • 110.
  • 111.
  • 112. KENNY STANFIELD, AIA WWW.SCB.KY WWW.SCB.KY HIGH PERFORMANCE SCHOOL FACILITIES
  • 113.
  • 114.
  • 115. SCB’s Energy Cost Case Studies
  • 116. DESIGNING THE SCHOOL OF THE FUTURE TODAY ACHIEVING NET ZERO ENERGY
  • 117.  
  • 118. Richardsville Elementary School 18 kBtu/sf/year $223,744 Savings Annually Innovation
  • 120.
  • 121. HIGH PERFORMANCE FEATURES OF ICF WALL SYSTEM Typical ICF Wall Section
  • 122.
  • 123.
  • 124.
  • 125. Innovation Richardsville Elementary School in Kentucky will be the first Net Zero Energy designed public school in the nation.
  • 126.
  • 127.
  • 128. “ Progress occurs when courageous, skillful leaders seize the opportunity to change things for the better.” Harry S. Truman (1884-1972)
  • 129. Thank you NUDURA and its network of Distributors wants to thank everyone for taking time out of their busy schedules to attend today.