Lean Maintenance Training
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Discover strategies to effectively eliminate waste in maintenance operations and projects. This workshop is designed for all levels of maintenance personnel, including supervisors, planners, managers, maintenance engineers and maintenance workers. You will learn methods for uncovering waste, re-designing procedures to reduce waste, selling Lean projects to management and delivering results - FAST! Specifically, this workshop teaches techniques for locating and attacking waste, and reducing cost of operation. Upon returning to work, you will be armed with a series of Lean projects ready for execution. By attending this 3-day workshop, you will learn techniques to ultimately create a lean organization that can sustain low operating costs.
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Lean Maintenance Training
- 1. Lean Maintenance Solve problems, reduce waste and improve performance © Life Cycle Institute © Life Cycle Institute 1
- 2. Lean Maintenance means solving problems that hinder us daily Teamwork finds innovative solutions to common problems Reducing waste improves how people execute daily tasks Better operation improves safety, quality and reliability © Life Cycle Institute 2
- 3. Learning Objectives in 3 Primary Areas Transform traditional maintenance into lean maintenance • Enhance your knowledge of Lean Maintenance • Develop lean projects from beginning to end Lean Projects • Uncover and eliminate real waste in your operation Thinking Lean • Plan, execute project for minimum resistance, maximum results • Develop strategies to gain top management support • Benchmark performance against industry peers • Reduce operating costs with Lean Maintenance practices Getting Results • Plan and schedule maintenance jobs for Lean execution • Increase uptime, decrease maintenance cost © Life Cycle Institute 3
- 4. Key Points for the Lean Projects Area Lean 13 areas to investigate waste How to pick a project Projects Developing your project Project execution © Life Cycle Institute 4
- 5. Key Points for the Thinking Lean Area Thinking Brainstorming Problem solving Lean Working in groups Lean meetings © Life Cycle Institute 5
- 6. Key Points for the Getting Results Area Getting Return on investment (ROI) Payback Results Tracking results Reporting results © Life Cycle Institute 6
- 7. Final Activity: Prepare a project proposal • Template to propose a waste elimination project – Includes targets, goals, measures • Prepared and presented in class • Supports knowledge transfer to the workplace © Life Cycle Institute 7
- 8. Course Details 3-day class 2.1 Continuing education units (CEUs) Public Open enrollment Private Onsite classes High impact learning Onsite coaching for results © Life Cycle Institute 8
- 9. LCE Approach to Lean Maintenance is founded on reliability best practices • Based on Lean Maintenance, by reliability expert Joel Levitt • Aligned with Reliability Excellence® philosophy and implementation practices © Life Cycle Institute 9
- 10. 3 Reasons to Choose the Life Cycle Institute Reliability is what we DO! Instructors implement Lean Maintenance concepts with our clients LCE instructors are trained learning facilitators Rigorous facilitator qualification and certification process Focus on the learning process and transfer to the job Engage learners, reinforce relevancy and integrate prior experience LCE training is an active experience Learning by doing vs. lecture Group activities, assessments, case studies Network with peers Develop action plans to drive results post-training © Life Cycle Institute 10
- 11. Lean Maintenance is available as a public, open enrollment class and as a private class. education@LCE.com www.LCE.com 800-556-9589 © Life Cycle Institute 11