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GF Machining Solutions
HPM 450U
Mikron
2 3Mikron HPM 450U Mikron HPM 450U
Swiss design
and quality
Applications4
Highlights  6
Automation  8
High-tech spindles  9
Table variations 10
Tool magazine  12
Options  14
smart machine  15
Technical data 16
GF Machining Solutions  18
Contents
GF Machining Solutions
Mikron HPM 450U – the solution for automated production
The Mikron HPM 450U is a powerful 5-axis solution for ­universal,
automated production which perfectly combines dynamics and
stability. Apart from the compact basic ­machine, also available for
the Mikron HPM 450U system are a pair of highly efficient milling
spindles, a wide range of tool changer pallets ideal for customisa-
tion to suit ­customer ­requirements, as well as tried and tested op-
tional pallet magazines. In addition, this machine offers im­pressive
­machining options from simple drilling to complex simul­taneous
5-side to 5-axis machining processes.
Thanks to its outstanding accessibility and ergonomics, a good view
of the milling process and user-friendly machine handling, the Mik-
ron HPM 450U offers one-of-a-kind oper­ability without compromis-
es.
GF Machining Solutions.
GF Machining Solutions : all about you
When all you need is everything, it’s good to know that there is one company that you can count
on to deliver complete solutions and services. From world-class Milling, electrical discharge
machines (EDM) and Laser texturing machine tools through to first-class Automation, Tooling
and software systems — all backed by unrivaled Customer service and support — we, through
our Mikron, Liechti, AgieCharmilles and System 3R technologies help you raise your game and
increase your competitive edge.
4 5Mikron HPM 450U Mikron HPM 450U
Applications
Universal parts range...
Propeller blade
	Bronze
	 Boat industry
+	 5-axis simultaneous machining in one clamping operation
+	 High surface quality
+	 High spindle speed
The standard version of the round
swivelling table is ideally suited
to the machining of workpieces in
multiple clamping devices.
Bone rasp
	 Special alloy
	 Medical technology
+	 High-performance milling of high-alloy materials
+	 Workpiece automation possible
Fan housing
	Aluminium
	Household
+	 5-axis machining in positioning mode
+	 Large removal volume
+	 Highly accurate positioning
+	 Flexible production
Cylinder head
	 Aluminium alloy
	 Motor sport
+	 Complete machining in one clamping operation
+	 Combined positioning/simultaneous machining in 5 axes
+	 High positional tolerance
Fan housing
	Aluminium
	 Aircraft industry
+	 High 5-axis simultaneous quota
+	 Workpiece automation possible
6 7Mikron HPM 450U Mikron HPM 450U
Highlights
The Mikron HPM 450U is
easily adapted to suit customer
requirements
Flexible
workpiece
automation
Crane loading
Software modules for efficient,
controlled working
Ergonomic, effortlessly accessible, clear insight
Enthusiasm in the workplace can be bought!
Due to its ­ac­cessibility and view on the workpiece, the ­Mikron HPM
450U is the most valuable asset for helping employees of any com-
pany to be even more efficient.
+	 Impressive design - ergonomic protective cabine enclosure
with large windows ensures excellent illumination and an
optimal view to the machining process
+	 Elaborated working area design prevents a built up of chips
+	 Heavy workpieces can be easily loaded by crane
+	 Abrasion-resistant screens and the rotating viewing window
ensure perfect view on the machining process at all times
(option)
Crane loading
Steep cab walls
guarantee chips
fall away easily High-performance
tool spindles
Magazines with
small footprint hold
up to 220 tools
Unique access and view of machining and
workpiece
Versatile, adjustable torque round swivelling table
Laser tool measurement protected from workspace
Full chip control
In the working area of the Mikron HPM 450U, any collection of chips
is consistently avoided.
Due to the elaborate detailed engineering, chip accumul­ation is
avoided until the flowing chips have been reliably and ­economically
separated from the coolant and disposed of.
+	 A 350 mm wide scrapper chip conveyor removes all types of
chips
+	 An edge filter integrated in the internal coolant system reliably
separates the smallest chips from the coolant
+	 Overload protection with automatic return function in the event
of chip build-up
+	 Mini belt filter to remove the finest chips from the coolant
+	 Easy-to-clean equipment
+	 Through-spindle coolant supply with belt filter and infinitely
variable, adjustable pressure (18 to 70 bar)
Heidenhain digital control system
The latest generation Heidenhain iTNC 530 digital control system
and a clearly structured operating panel make the Mikron HPM
450U a process-sure and user-friendly ­machining center:
+	 Process reliability including short briefing and safe operation
by means of pre-defined working cycles
+	 Ethernet connection for fast CAM data flow
+	 Simple dialog-controlled programming
+	 Parallel programming, free contour program, free definable
subprogramming
+	 The hand wheel included in the scope of supply brings you
close to the cutting point, if requiredMikron machining centres are distinguished by their
exceptional ergonomics.
The Mikron HPM 450U is a winner thanks to unbeaten
accessibility, irrespective of the particular machine
configuration.
8 9Mikron HPM 450U Mikron HPM 450U
Automatic workpiece magazine
enables unmanned production
Automation
Tool magazine
The tool magazine is structured as a circular hanging shelf. There-
fore it is almost arbitrarily scalable.
120, 170 and 220 tool positions are available as standard. Separa-
tion of the central gripper from the transfer ­handling results in a
short changing time.
The pallet magazine proves its superiority
With the Mikron HPM 450U, automatic production is ­ensured by the
low-cost integration of the pallet magazine. Supplemented with the
modular tool magazine, the compact milling center becomes a
highly productive and ­flexible manu­facturing cell.
+	 Configuration as System 3R (Dynafix GPS) or Erowa (UPC)
version. Others on request.
+	 Repetitive machining is executed without interruption in
multi-shift operation.
+	 The machine’s efficiency is increased with an accordingly higher
profit
We recommend: RNS (Remote Notification System).
smart machine modules ensure still more flexibility and ­process
reliability in the production of high-quality components.
Tool spindles for demanding ma-
chining
High-tech spindles
Tool spindles for demanding machining
Whichever machine configuration you choose, with a ­Mikron HPM
450U you get the most up-to-date tool ­spindle techno­logy:
Vector control, highly stable ceramic hybrid spindle bearing, and
spindle casing cooling using a controlled internal ­coolant system
for consistent temperatures for the entire working duration.
+	 Optionally 12,000 rpm, 20,000 rpm
+	 Precise high performance - from the conventional to the
universal to HSC machining
+	 Vector control for full torque in the lower speed range
The scope of supply includes: smart machine APS (Advanced Pro-
cessing System) for reliable measuring and display of milling vi-
brations, and ITC (Intelligent Thermal Control) for higher workpiece
precision.
12‘000 min-1
For conventional tool technologies and programs:
+	 ISO 40 spindle taper
+	 Infinitely variable speed range - no slump in performance
+	 Set up with internal coolant supply for use in production
+	 Acceleration and braking time: 1 second each
+	 Ceramic hybrid bearing with lifetime lubrication
20‘000 min-1
For machining a wide variety of materials:
+	 HSK-A63 spindle taper
+	 Infinitely variable speed range - no slump in performance
+	 Set up with internal coolant supply for use in production
+	 High retention powers
+	 Face stop of the tool taper - better run-out
+	 Ceramic hybrid bearing with oilmist lubrication
Air through
spindle
(option)
Air through
spindle slots
(option)
10 11Mikron HPM 450U Mikron HPM 450U
Clamping workpieces, powerful
and precise
Table variations
Directly driven rotary and tilting axes
The Mikron HPM 450U is most suitable for 5-axis simultaneous
HPC machining (High Performance Milling). The A and B-axis are
driven by torque motors.
The scope of supply includes: smart machine module ITC-5X
(Intelligent Thermal Control for 5-axis) for higher precision with
5-axis machining.
5-side/axis machining in one set-up
5-axis machining offers considerable advantages for large and
small components. By means of 5-axis technology it is possible to
machine a wide variety of shapes and surfaces in one chucking.
+	 Most suitable for 5-sided, 5-axispositioning and up to 5-axis
contour machining
+	 Rotary tilting table available as pallet version: System 3R
(Dynafix, GPS) or Erowa (UPC)
+	 Rotary tilting table available as generously dimensioned table
top version (ø 450 mm with parallel T-slots)
+	 Cartesian (rectangular) alignment of the axes - results in
coherent tool/workpiece movement during the milling process
+	 Direct measuring on the B and C-axis
+	 Optional version with increased precision available
Rotary tilting table with parallel grooves
Rotary tilting table, Dynafix
Rotary tilting table, UPC
Rotary tilting table, GPS
The large tilting range of the
Mikron HPM 450U rotary tilting table
enables 5-sided complete machining
in one chucking.
30
60
120
170
220
12 13Mikron HPM 450U Mikron HPM 450U
Standard and increased
­demands
Tool magazine
Magazines integrated into the machine base
30 tools (ISO 40, HSK-A63)
60 tools (ISO 40, HSK-A63)
120, 170, 220 tools (HSK-A63)
External magazine for up to 220 tools
Compact tool housing
Thanks to various tool magazine sizes, customer requirements can
be met individually with the Mikron HPM 450U - from single piece
production to the mass production of ­complex workpieces.
+	 Rapid tool changing and set-up times
+	 Tool loading made easy: good accessibility at all times, even
during machining
+	 Small footprint
Circular magazine design with handling system for
120, 170 or 220 tools.
Optional
+	 Laser tool measurement
+	 Tool blow-off device
GF Machining Solutions
Advanced
Process
System
smart machine
GF Machining Solutions
Econowatt
Mikron
GF Machining Solutions
Intelligent
Thermal
Control
smart machine
GF Machining Solutions
Intelligent
Thermal
Control 5X
smart machine
GF Machining Solutions
CAMplete
TruePath System
smart machine
GF Machining Solutions
CAMplete
TruePath System
smart machine
GF Machining Solutions
Operator
Support
System
smart machine
Oberflächen-
güte
ZeitGenauigkeit
GF Machining Solutions
Operator
Support
System
smart machine
Oberflächen-
güte
ZeitGenauigkeit
GF Machining Solutions
Power
Fail
Protection
smart machine
GF Machining Solutions
Operator
Support
System extreme
smart machine
Oberflächen-
güte
ZeitGenauigkeit
GF Machining Solutions
Operator
Support
System extreme
smart machine
Oberflächen-
güte
ZeitGenauigkeit
GF Machining Solutions
Advanced
Process
System
smart machine
GF Machining Solutions
Remote
Notification
System
smart machine
APS
CAMplete
Econowatt
SIGMA FMC
ITC
ITC 5X
ITM
OSS
OSS extended
OSS extreme
PFP
RNS
14 15Mikron HPM 450U Mikron HPM 450U
Options
Tailor-made
equipment
Minimal quantities
of cooling lubricant required
Mist extraction Chip extraction for more
demanding jobs
Belt filter system
High performance
Belt filter system
Basic
Internal coolant infeed Laser tool measurement Infra-red measuring sensor
40.00-TX/RX
Rinsing gun Rotating inspection window Signal lamp Operating mode 3+4
Pallets Air through spindle/spindle
slots
smart machine
Other options:
+	 Increased accuracy
+	 Scratch-resistant inspection
windows
+	 Robot interface
+	 Extended guarantee
+	 Spindle oil extraction with
vacuum pump
Protection
Precision
Productivity
The smart machine is constantly being further developed.
The currently available modules can be found at
www.gfms.com
Bringing intelligence into the milling process is the ­intended aim
of “smart machine”.
This includes a range of modules that are collectively ­referred to
under the generic term “smart machine” and that fulfil various
functions. In order to make the milling process “intelligent”, various
requirements have to be ­implemented.
First of all, establishing comprehensive communication ­bet­ween
man and machine, which makes precise information that the oper-
ator requires to assess the milling process available to him. Sec-
ondly, supporting the operator in the ­optimisation of the process,
which considerably improves the performance. Thirdly, the ma-
chine optimises the milling process, which improves the process
safety and the quality of the workpiece - above all in unmanned
operation.
The facts
+	 Greater accuracy in shorter machining times
+	 Increase in the workpiece surface quality as well as the
surface and shape accuracy
+	 Recognition of critical machining strategies
+	 Improvement in the process safety
+	 Reduction of the machine set due to longer service life
+	 Higher availability
+	 Better operating comfort
+	 Considerable increase in reliability in unmanned operation
smart machine construction kit system
Each of the modules fulfils a specific task. Just like in a ­construction
kit, the user can select the modules that seem to him to be the best
option for improving his process.
Your benefit
Producing the workpieces in a process-secure and precise man-
ner, increasing the reliability in unmanned operation, increasing
the service life of the machine and significantly reducing produc-
tion costs.
smart machine
The new dimension
in modern production
Saving energy
580
600
580
600
16 17Mikron HPM 450U Mikron HPM 450U
Technical data
Working Range
Logitudinal	 X 	 mm
Transverse	 Y 	 mm
Vertical 	 Z 	 mm
Rotary Tilting Table
Tilt, B °
Rotary, C °
Feed / Rapid speed 	 (B) 	 rpm
Feed / Rapid speed 	 (C) 	 rpm
Table size 		 mm
Pallet versions 		 mm
Max. weight on table 		 kg
Pallet Magazine 		 pce.
Feed Drives
Feed / Rapid speed 	 (X, Y, Z)	 m/min
Spindle (40% ED, S6)
12‘000 rpm	 ISO 40 	 kW / Nm
20‘000 rpm	 HSK-A63 	 kW / Nm
Tool Changer
Internal Tool Changer 	pce.
External Tool Changer 	 pce.
Control		 Heidenhain
Machine Weight		 kg
Mikron HPM 450U
600
450
450
-120 / +45
n x 360
50
140
Ø 450, with parallel t-slot arrangement
System 3R Dynafix 280 x 280
Erowa UPC 320 x 320
System 3R GPS 240 x 240
(others on request)
150 (manual), 90 (automatic)
7 (Dynafix, UPC), 10 (GPS)
15 / 22
36 / 120
36 / 120
30 or 60 (ISO 40, HSK-A63)
120, 170 or 220 (HSK-A63)
iTNC 530
7’700
Mikron HPM 450U
18 19Mikron HPM 450U Mikron HPM 450U
GF Machining Solutions
EDM (electrical discharge machining)
AgieCharmilles wire-cutting, die-sinking
and hole-drilling machines.
For over 60 years we have been at the forefront of every EDM development:
designing and refining the EDM process and building machine tools that de-
liver peerless part accuracies, surface finishes, cutting speeds and process
reliability. Today, our AgieCharmilles wire-cutting, die-sinking and hole-drill-
ing machines are recognized throughout the world as the best in the business.
Our continuous research and development in digital generator technology,
control systems and integrated Automation systems are evidence of our com-
mitment to keeping your EDM operations on the leading edge of technology.
Milling
Mikron high-speed (HSM), high-performance (HPM)
and high-efficiency (HEM) Milling centers.
Customers operating in the mold, tool and die and precision component
manufacturing sectors stake their reputations on being able to quickly and
cost-competitively meet their customers’ demands. That’s why they invest
in Mikron machines. Incorporating the latest and most advanced technolo-
gies and premium-performance components, Mikron HSM, HPM and HEM
machines help you increase your production capabilities and improve your
productivity.Designed and built for speed, accuracy and reliability, the ma-
chines, like you, are proven performers.
Liechti Dedicated Aerospace and Energy machining Centers.
Aerospace and power generation turbine manufacturers increasingly turn
to Liechti dedicated five- and six-axis machining centers to machine com-
plex, high-precision airfoils on blades, disks, blings, blisks / IBRs and impel-
lers. It’s easy to see why because these machines, with their specific profile
machining technology, specialized CAD / CAM software and engineering
competence for ultra-dynamic machining in titanium, Inconel, nimonic, ti-
tanium-aluminide and high-alloy steels, yield productivity gains as much
as 30 percent, thanks to reduced machining times. In the globally competi-
tive aerospace and power generation manufacturing sector, that’s definitely
worth shouting about.
Step-Tec Spindles.
At the heart of every Mikron machining center is high-performance Step-
Tec Spindle. Step-Tec Spindles are essential core components of our ma-
chining centers. Highly accurate and thermally stable Step-Tec Spindles
ensure that our machines can handle everything from heavy-duty roughing
to fine-finishing operations.
Automation
System 3R Automation, Tooling and software.
Productivity is the key to manufacturing success, and automating a manu-
facturing process is a proven method of increasing its efficiency, effective-
ness, quality and reliability. System 3R’s integrated Automation, Tooling and
software solutions — simple workpiece pallet and electrode changers and
flexible manufacturing and robot handling systems — increase your com-
petitive advantage.
Customer Services
Operations Support, Machine Support and Business Support.
To help you get the most and the best from your machine tools and equip-
ment, we offer three levels of support. Operations Support covers our range
of original wear parts and certified consumables (EDM wires, filters, resins,
electrodes etc.) to ensure that your machines are performing at the highest
levels. Machine Support maximizes, through our best-in-class technical sup-
port, preventive services and quality spare parts, your machine tool uptime.
Business Support is designed to help you make a real step-change in your
productivity and performance with solutions tailored to your specific needs.
Laser
AgieCharmilles Laser texturing machines.
Laser texturing is a fully-digitized surface engineering process that has
huge potential. The technology enables precise 2D and 3D textures or
engravings to be machined accurately and directly onto complex parts or
molds to improve and alter their aesthetic appeal, functionality and
performance. The process is infinitely repeatable and offers many distinct
environmental and economic advantages over conventional texturing
processes.
Laser Additive Manufacturing (AM).
GF Machining Solutions has partnered with EOS, the global leader for
high-end AM solutions, to integrate this innovative technology and further
develop it into its current solutions to fully benefit the mold industry, by fo-
cusing on injection efficiency : optimized cooling design to reduce cycle
time, lower energy consumption, higher quality of plastic parts.
259.805.812
At a glance
GF Machining Solutions
We enable our customers to run their businesses efficiently
and effectively by offering innovative Milling, EDM, Laser,
Spindle, Automation and Tooling solutions. A comprehensive
package of Customer Services completes our proposition.
www.gfms.com
©GFMachiningSolutionsLLC.2015
Thetechnicaldataandillustrationsarenotbinding.
Theyarenotwarrantedcharacteristicsandare
subjecttochange.

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GF Machining Solutions - Mikron Milling - Model HPM 450U2SP

  • 2. 2 3Mikron HPM 450U Mikron HPM 450U Swiss design and quality Applications4 Highlights 6 Automation 8 High-tech spindles 9 Table variations 10 Tool magazine 12 Options 14 smart machine 15 Technical data 16 GF Machining Solutions 18 Contents GF Machining Solutions Mikron HPM 450U – the solution for automated production The Mikron HPM 450U is a powerful 5-axis solution for ­universal, automated production which perfectly combines dynamics and stability. Apart from the compact basic ­machine, also available for the Mikron HPM 450U system are a pair of highly efficient milling spindles, a wide range of tool changer pallets ideal for customisa- tion to suit ­customer ­requirements, as well as tried and tested op- tional pallet magazines. In addition, this machine offers im­pressive ­machining options from simple drilling to complex simul­taneous 5-side to 5-axis machining processes. Thanks to its outstanding accessibility and ergonomics, a good view of the milling process and user-friendly machine handling, the Mik- ron HPM 450U offers one-of-a-kind oper­ability without compromis- es. GF Machining Solutions. GF Machining Solutions : all about you When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From world-class Milling, electrical discharge machines (EDM) and Laser texturing machine tools through to first-class Automation, Tooling and software systems — all backed by unrivaled Customer service and support — we, through our Mikron, Liechti, AgieCharmilles and System 3R technologies help you raise your game and increase your competitive edge.
  • 3. 4 5Mikron HPM 450U Mikron HPM 450U Applications Universal parts range... Propeller blade Bronze Boat industry + 5-axis simultaneous machining in one clamping operation + High surface quality + High spindle speed The standard version of the round swivelling table is ideally suited to the machining of workpieces in multiple clamping devices. Bone rasp Special alloy Medical technology + High-performance milling of high-alloy materials + Workpiece automation possible Fan housing Aluminium Household + 5-axis machining in positioning mode + Large removal volume + Highly accurate positioning + Flexible production Cylinder head Aluminium alloy Motor sport + Complete machining in one clamping operation + Combined positioning/simultaneous machining in 5 axes + High positional tolerance Fan housing Aluminium Aircraft industry + High 5-axis simultaneous quota + Workpiece automation possible
  • 4. 6 7Mikron HPM 450U Mikron HPM 450U Highlights The Mikron HPM 450U is easily adapted to suit customer requirements Flexible workpiece automation Crane loading Software modules for efficient, controlled working Ergonomic, effortlessly accessible, clear insight Enthusiasm in the workplace can be bought! Due to its ­ac­cessibility and view on the workpiece, the ­Mikron HPM 450U is the most valuable asset for helping employees of any com- pany to be even more efficient. + Impressive design - ergonomic protective cabine enclosure with large windows ensures excellent illumination and an optimal view to the machining process + Elaborated working area design prevents a built up of chips + Heavy workpieces can be easily loaded by crane + Abrasion-resistant screens and the rotating viewing window ensure perfect view on the machining process at all times (option) Crane loading Steep cab walls guarantee chips fall away easily High-performance tool spindles Magazines with small footprint hold up to 220 tools Unique access and view of machining and workpiece Versatile, adjustable torque round swivelling table Laser tool measurement protected from workspace Full chip control In the working area of the Mikron HPM 450U, any collection of chips is consistently avoided. Due to the elaborate detailed engineering, chip accumul­ation is avoided until the flowing chips have been reliably and ­economically separated from the coolant and disposed of. + A 350 mm wide scrapper chip conveyor removes all types of chips + An edge filter integrated in the internal coolant system reliably separates the smallest chips from the coolant + Overload protection with automatic return function in the event of chip build-up + Mini belt filter to remove the finest chips from the coolant + Easy-to-clean equipment + Through-spindle coolant supply with belt filter and infinitely variable, adjustable pressure (18 to 70 bar) Heidenhain digital control system The latest generation Heidenhain iTNC 530 digital control system and a clearly structured operating panel make the Mikron HPM 450U a process-sure and user-friendly ­machining center: + Process reliability including short briefing and safe operation by means of pre-defined working cycles + Ethernet connection for fast CAM data flow + Simple dialog-controlled programming + Parallel programming, free contour program, free definable subprogramming + The hand wheel included in the scope of supply brings you close to the cutting point, if requiredMikron machining centres are distinguished by their exceptional ergonomics. The Mikron HPM 450U is a winner thanks to unbeaten accessibility, irrespective of the particular machine configuration.
  • 5. 8 9Mikron HPM 450U Mikron HPM 450U Automatic workpiece magazine enables unmanned production Automation Tool magazine The tool magazine is structured as a circular hanging shelf. There- fore it is almost arbitrarily scalable. 120, 170 and 220 tool positions are available as standard. Separa- tion of the central gripper from the transfer ­handling results in a short changing time. The pallet magazine proves its superiority With the Mikron HPM 450U, automatic production is ­ensured by the low-cost integration of the pallet magazine. Supplemented with the modular tool magazine, the compact milling center becomes a highly productive and ­flexible manu­facturing cell. + Configuration as System 3R (Dynafix GPS) or Erowa (UPC) version. Others on request. + Repetitive machining is executed without interruption in multi-shift operation. + The machine’s efficiency is increased with an accordingly higher profit We recommend: RNS (Remote Notification System). smart machine modules ensure still more flexibility and ­process reliability in the production of high-quality components. Tool spindles for demanding ma- chining High-tech spindles Tool spindles for demanding machining Whichever machine configuration you choose, with a ­Mikron HPM 450U you get the most up-to-date tool ­spindle techno­logy: Vector control, highly stable ceramic hybrid spindle bearing, and spindle casing cooling using a controlled internal ­coolant system for consistent temperatures for the entire working duration. + Optionally 12,000 rpm, 20,000 rpm + Precise high performance - from the conventional to the universal to HSC machining + Vector control for full torque in the lower speed range The scope of supply includes: smart machine APS (Advanced Pro- cessing System) for reliable measuring and display of milling vi- brations, and ITC (Intelligent Thermal Control) for higher workpiece precision. 12‘000 min-1 For conventional tool technologies and programs: + ISO 40 spindle taper + Infinitely variable speed range - no slump in performance + Set up with internal coolant supply for use in production + Acceleration and braking time: 1 second each + Ceramic hybrid bearing with lifetime lubrication 20‘000 min-1 For machining a wide variety of materials: + HSK-A63 spindle taper + Infinitely variable speed range - no slump in performance + Set up with internal coolant supply for use in production + High retention powers + Face stop of the tool taper - better run-out + Ceramic hybrid bearing with oilmist lubrication Air through spindle (option) Air through spindle slots (option)
  • 6. 10 11Mikron HPM 450U Mikron HPM 450U Clamping workpieces, powerful and precise Table variations Directly driven rotary and tilting axes The Mikron HPM 450U is most suitable for 5-axis simultaneous HPC machining (High Performance Milling). The A and B-axis are driven by torque motors. The scope of supply includes: smart machine module ITC-5X (Intelligent Thermal Control for 5-axis) for higher precision with 5-axis machining. 5-side/axis machining in one set-up 5-axis machining offers considerable advantages for large and small components. By means of 5-axis technology it is possible to machine a wide variety of shapes and surfaces in one chucking. + Most suitable for 5-sided, 5-axispositioning and up to 5-axis contour machining + Rotary tilting table available as pallet version: System 3R (Dynafix, GPS) or Erowa (UPC) + Rotary tilting table available as generously dimensioned table top version (ø 450 mm with parallel T-slots) + Cartesian (rectangular) alignment of the axes - results in coherent tool/workpiece movement during the milling process + Direct measuring on the B and C-axis + Optional version with increased precision available Rotary tilting table with parallel grooves Rotary tilting table, Dynafix Rotary tilting table, UPC Rotary tilting table, GPS The large tilting range of the Mikron HPM 450U rotary tilting table enables 5-sided complete machining in one chucking.
  • 7. 30 60 120 170 220 12 13Mikron HPM 450U Mikron HPM 450U Standard and increased ­demands Tool magazine Magazines integrated into the machine base 30 tools (ISO 40, HSK-A63) 60 tools (ISO 40, HSK-A63) 120, 170, 220 tools (HSK-A63) External magazine for up to 220 tools Compact tool housing Thanks to various tool magazine sizes, customer requirements can be met individually with the Mikron HPM 450U - from single piece production to the mass production of ­complex workpieces. + Rapid tool changing and set-up times + Tool loading made easy: good accessibility at all times, even during machining + Small footprint Circular magazine design with handling system for 120, 170 or 220 tools. Optional + Laser tool measurement + Tool blow-off device
  • 8. GF Machining Solutions Advanced Process System smart machine GF Machining Solutions Econowatt Mikron GF Machining Solutions Intelligent Thermal Control smart machine GF Machining Solutions Intelligent Thermal Control 5X smart machine GF Machining Solutions CAMplete TruePath System smart machine GF Machining Solutions CAMplete TruePath System smart machine GF Machining Solutions Operator Support System smart machine Oberflächen- güte ZeitGenauigkeit GF Machining Solutions Operator Support System smart machine Oberflächen- güte ZeitGenauigkeit GF Machining Solutions Power Fail Protection smart machine GF Machining Solutions Operator Support System extreme smart machine Oberflächen- güte ZeitGenauigkeit GF Machining Solutions Operator Support System extreme smart machine Oberflächen- güte ZeitGenauigkeit GF Machining Solutions Advanced Process System smart machine GF Machining Solutions Remote Notification System smart machine APS CAMplete Econowatt SIGMA FMC ITC ITC 5X ITM OSS OSS extended OSS extreme PFP RNS 14 15Mikron HPM 450U Mikron HPM 450U Options Tailor-made equipment Minimal quantities of cooling lubricant required Mist extraction Chip extraction for more demanding jobs Belt filter system High performance Belt filter system Basic Internal coolant infeed Laser tool measurement Infra-red measuring sensor 40.00-TX/RX Rinsing gun Rotating inspection window Signal lamp Operating mode 3+4 Pallets Air through spindle/spindle slots smart machine Other options: + Increased accuracy + Scratch-resistant inspection windows + Robot interface + Extended guarantee + Spindle oil extraction with vacuum pump Protection Precision Productivity The smart machine is constantly being further developed. The currently available modules can be found at www.gfms.com Bringing intelligence into the milling process is the ­intended aim of “smart machine”. This includes a range of modules that are collectively ­referred to under the generic term “smart machine” and that fulfil various functions. In order to make the milling process “intelligent”, various requirements have to be ­implemented. First of all, establishing comprehensive communication ­bet­ween man and machine, which makes precise information that the oper- ator requires to assess the milling process available to him. Sec- ondly, supporting the operator in the ­optimisation of the process, which considerably improves the performance. Thirdly, the ma- chine optimises the milling process, which improves the process safety and the quality of the workpiece - above all in unmanned operation. The facts + Greater accuracy in shorter machining times + Increase in the workpiece surface quality as well as the surface and shape accuracy + Recognition of critical machining strategies + Improvement in the process safety + Reduction of the machine set due to longer service life + Higher availability + Better operating comfort + Considerable increase in reliability in unmanned operation smart machine construction kit system Each of the modules fulfils a specific task. Just like in a ­construction kit, the user can select the modules that seem to him to be the best option for improving his process. Your benefit Producing the workpieces in a process-secure and precise man- ner, increasing the reliability in unmanned operation, increasing the service life of the machine and significantly reducing produc- tion costs. smart machine The new dimension in modern production Saving energy
  • 9. 580 600 580 600 16 17Mikron HPM 450U Mikron HPM 450U Technical data Working Range Logitudinal X mm Transverse Y mm Vertical Z mm Rotary Tilting Table Tilt, B ° Rotary, C ° Feed / Rapid speed (B) rpm Feed / Rapid speed (C) rpm Table size mm Pallet versions mm Max. weight on table kg Pallet Magazine pce. Feed Drives Feed / Rapid speed (X, Y, Z) m/min Spindle (40% ED, S6) 12‘000 rpm ISO 40 kW / Nm 20‘000 rpm HSK-A63 kW / Nm Tool Changer Internal Tool Changer pce. External Tool Changer pce. Control Heidenhain Machine Weight kg Mikron HPM 450U 600 450 450 -120 / +45 n x 360 50 140 Ø 450, with parallel t-slot arrangement System 3R Dynafix 280 x 280 Erowa UPC 320 x 320 System 3R GPS 240 x 240 (others on request) 150 (manual), 90 (automatic) 7 (Dynafix, UPC), 10 (GPS) 15 / 22 36 / 120 36 / 120 30 or 60 (ISO 40, HSK-A63) 120, 170 or 220 (HSK-A63) iTNC 530 7’700 Mikron HPM 450U
  • 10. 18 19Mikron HPM 450U Mikron HPM 450U GF Machining Solutions EDM (electrical discharge machining) AgieCharmilles wire-cutting, die-sinking and hole-drilling machines. For over 60 years we have been at the forefront of every EDM development: designing and refining the EDM process and building machine tools that de- liver peerless part accuracies, surface finishes, cutting speeds and process reliability. Today, our AgieCharmilles wire-cutting, die-sinking and hole-drill- ing machines are recognized throughout the world as the best in the business. Our continuous research and development in digital generator technology, control systems and integrated Automation systems are evidence of our com- mitment to keeping your EDM operations on the leading edge of technology. Milling Mikron high-speed (HSM), high-performance (HPM) and high-efficiency (HEM) Milling centers. Customers operating in the mold, tool and die and precision component manufacturing sectors stake their reputations on being able to quickly and cost-competitively meet their customers’ demands. That’s why they invest in Mikron machines. Incorporating the latest and most advanced technolo- gies and premium-performance components, Mikron HSM, HPM and HEM machines help you increase your production capabilities and improve your productivity.Designed and built for speed, accuracy and reliability, the ma- chines, like you, are proven performers. Liechti Dedicated Aerospace and Energy machining Centers. Aerospace and power generation turbine manufacturers increasingly turn to Liechti dedicated five- and six-axis machining centers to machine com- plex, high-precision airfoils on blades, disks, blings, blisks / IBRs and impel- lers. It’s easy to see why because these machines, with their specific profile machining technology, specialized CAD / CAM software and engineering competence for ultra-dynamic machining in titanium, Inconel, nimonic, ti- tanium-aluminide and high-alloy steels, yield productivity gains as much as 30 percent, thanks to reduced machining times. In the globally competi- tive aerospace and power generation manufacturing sector, that’s definitely worth shouting about. Step-Tec Spindles. At the heart of every Mikron machining center is high-performance Step- Tec Spindle. Step-Tec Spindles are essential core components of our ma- chining centers. Highly accurate and thermally stable Step-Tec Spindles ensure that our machines can handle everything from heavy-duty roughing to fine-finishing operations. Automation System 3R Automation, Tooling and software. Productivity is the key to manufacturing success, and automating a manu- facturing process is a proven method of increasing its efficiency, effective- ness, quality and reliability. System 3R’s integrated Automation, Tooling and software solutions — simple workpiece pallet and electrode changers and flexible manufacturing and robot handling systems — increase your com- petitive advantage. Customer Services Operations Support, Machine Support and Business Support. To help you get the most and the best from your machine tools and equip- ment, we offer three levels of support. Operations Support covers our range of original wear parts and certified consumables (EDM wires, filters, resins, electrodes etc.) to ensure that your machines are performing at the highest levels. Machine Support maximizes, through our best-in-class technical sup- port, preventive services and quality spare parts, your machine tool uptime. Business Support is designed to help you make a real step-change in your productivity and performance with solutions tailored to your specific needs. Laser AgieCharmilles Laser texturing machines. Laser texturing is a fully-digitized surface engineering process that has huge potential. The technology enables precise 2D and 3D textures or engravings to be machined accurately and directly onto complex parts or molds to improve and alter their aesthetic appeal, functionality and performance. The process is infinitely repeatable and offers many distinct environmental and economic advantages over conventional texturing processes. Laser Additive Manufacturing (AM). GF Machining Solutions has partnered with EOS, the global leader for high-end AM solutions, to integrate this innovative technology and further develop it into its current solutions to fully benefit the mold industry, by fo- cusing on injection efficiency : optimized cooling design to reduce cycle time, lower energy consumption, higher quality of plastic parts.
  • 11. 259.805.812 At a glance GF Machining Solutions We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser, Spindle, Automation and Tooling solutions. A comprehensive package of Customer Services completes our proposition. www.gfms.com ©GFMachiningSolutionsLLC.2015 Thetechnicaldataandillustrationsarenotbinding. Theyarenotwarrantedcharacteristicsandare subjecttochange.